ADJUSTABLE SPACER FOR PRINTED CIRCUIT ASSEMBLY STIFFENER
An adjustable spacer is provided. The adjustable spacer includes a first body having a first retention member for securing or retaining the first body to a support member and a second body having a tapered cross-section. The second body is positionable along a surface of the first body to adjust a thickness across a combination of the first body and the second body, and the first body has a second retention member for retaining the second body to the first body.
Electronics assemblies and connectors for coupling one electronics assembly to another are many and varied. Electronic assemblies are typically composed of a printed circuit assembly (PCA) and the mechanical housing to enclose or support the printed circuit assembly, which may include a stiffener to mechanically reinforce the PCA. Printed circuit boards, housings, support members and other mechanical and electrical components can flex as a result of forces applied during the assembly process, as well as during transport and use. Furthermore, for reliable electrical connections, appropriate mating of the connector as designed should be established. Depending on the connector design, the appropriate mating of the connector requires precise and stable alignment of the mating connector. High-speed signals and large numbers of connections, with attendant high pin count connectors, tend to exacerbate these requirements. For example, when a connector requires a relatively high mating force and if the connector is not properly supported during the assembly, the torsion can cause misalignment in the final assembly. Traditional solutions to mitigate assembly torsion include adding stiffeners to a printed circuit board, using thicker printed circuit boards, enclosing circuits in a rigid housing or frame, using clamps on connectors, mounting connectors at ends of cables, use of special tools for installation, etc. Some of the solutions may not be applicable for various reasons, such as cost, reliance on printed circuit board thickness for circuit trace impedance, or reduction or elimination of cabling for cost reduction and short signal paths for high-speed signals. Even with some of the above solutions, an electronics assembly may flex, and misalign connectors. In such case, a stiffener which can support the connector, not only the printed circuit board, in a cost effective manner is desirable. It is within this context that the embodiments arise.
SUMMARYIn some embodiments, an adjustable spacer is provided. The adjustable spacer includes a first body having a first retention member for securing or retaining the first body to a support member and a second body having a tapered cross-section. The second body is positionable along a surface of the first body to adjust a thickness across a combination of the first body and the second body, and the first body has a second retention member for retaining the second body to the first body. In some embodiments, the spacer is used to fill the gap between the stiffener and an electronic component on the printed circuit board assembly, so that the stiffener can provide mechanical support to the component at least in one direction.
Other aspects and advantages of the embodiments will become apparent from the following detailed description taken in conjunction with the accompanying drawings which illustrate, by way of example, the principles of the described embodiments.
The described embodiments and the advantages thereof may best be understood by reference to the following description taken in conjunction with the accompanying drawings. These drawings in no way limit any changes in form and detail that may be made to the described embodiments by one skilled in the art without departing from the spirit and scope of the described embodiments.
A mechanism to provide mechanical support for an electronics assembly, and a related method, are provided. The electronics assembly, which could be or include a populated printed circuit board (PCB), a circuit card, a tray, a drawer, an electronics box, etc., flexes as connectors of the electronics assembly are mated to connectors of another assembly such as a mid-plane, back-plane, card cage, printed circuit board, etc. In one mechanism, described below, an adjustable spacer is mounted so as to adjust to fill spacing and press against each of one or more connectors in an electronics assembly. The adjustable spacer has two bodies, one of which is inserted into at least a portion of the other and adjusted to set thickness and spacing of the adjustable spacer. Correctly adjusted thickness and spacing results in the spacer pressing against a connector to oppose assembly force imparted by assembly of that connector to another connector. The adjustable spacer could be made out of various plastics, or even metals, optimally with some flexibility (e.g., for fingers) but not necessarily so for all embodiments. For both types of mechanisms, variations in shape, mountings and numbers and types of features are readily devised in keeping with the teachings herein. In some embodiments, instead of using a spacer assembled from two bodies between the stiffener and the connector, a single body spacer can be installed between the stiffener and the connector by including the tapered feature described herein to the stiffener. It should be appreciated that descriptions of direction and orientation are for convenience of interpretation, and the apparatus is not limited as to orientation with respect to gravity. In other words, the apparatus could be mounted upside down, right side up, diagonally, vertically, horizontally, etc., and the descriptions of direction and orientation are relative to portions of the apparatus itself, and not absolute.
In an action 1804, a connector, a support member and the adjustable spacer are arranged. These pieces are arranged so that the majority portion of the first body of the adjustable spacer is in a space between the support member and the connector. These pieces are arranged so that the wedge-shaped second body of the adjustable spacer is retained to the first body of the adjustable spacer. In embodiments described herein, posts and fingers each retain the second body to the first body. In further embodiments, other mechanisms for securing the second body to the first body could be used, e.g., screws, glue, insert molds, etc.
In an action 1806, the wedge-shaped second body of the adjustable spacer is slid relative to the first body. Sliding the wedge-shaped second body relative to the first body increases the thickness of the adjustable spacer. The first and second bodies of the adjustable spacer press outwards against the support member and the connector. By filling in available space between the support member in the connector, the adjustable spacer, in proper adjustment, reduces or eliminates flexure of the printed circuit board or other member on which the connector is mounted.
Detailed illustrative embodiments are disclosed herein. However, specific functional details disclosed herein are merely representative for purposes of describing embodiments. Embodiments may, however, be embodied in many alternate forms and should not be construed as limited to only the embodiments set forth herein. In some embodiments, the adjustable spacer may be integrated with various electronic equipment, such as switches, routers, and other assemblies, where connectors are mating to couple electronic assemblies.
It should be understood that although the terms first, second, etc. may be used herein to describe various steps or calculations, these steps or calculations should not be limited by these terms. These terms are only used to distinguish one step or calculation from another. For example, a first calculation could be termed a second calculation, and, similarly, a second step could be termed a first step, without departing from the scope of this disclosure. As used herein, the term “and/or” and the “/” symbol includes any and all combinations of one or more of the associated listed items.
As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises”, “comprising”, “includes”, and/or “including”, when used herein, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. Therefore, the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may in fact be executed substantially concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
Although the method operations were described in a specific order, it should be understood that other operations may be performed in between described operations, described operations may be adjusted so that they occur at slightly different times or the described operations may be distributed in a system which allows the occurrence of the processing operations at various intervals associated with the processing.
Various units, circuits, or other components may be described or claimed as “configured to” perform a task or tasks. In such contexts, the phrase “configured to” is used to connote structure by indicating that the units/circuits/components include structure (e.g., circuitry or mechanical features) that performs the task or tasks during operation. As such, the unit/circuit/component can be said to be configured to perform the task even when the specified unit/circuit/component is not currently operational (e.g., is not on). The units/circuits/components used with the “configured to” language include hardware—for example, circuits, memory storing program instructions executable to implement the operation, etc. Reciting that a unit/circuit/component is “configured to” perform one or more tasks is expressly intended not to invoke 35 U.S.C. 112, sixth paragraph, for that unit/circuit/component. Additionally, “configured to” can include generic structure (e.g., generic circuitry) that is manipulated by software and/or firmware (e.g., an FPGA or a general-purpose processor executing software) to operate in manner that is capable of performing the task(s) at issue. “Configured to” may also include adapting a manufacturing process (e.g., a semiconductor fabrication facility) to fabricate devices (e.g., integrated circuits or manufactured articles) that are adapted to implement or perform one or more tasks, or designing an article or apparatus to have certain features or capabilities.
The foregoing description, for the purpose of explanation, has been described with reference to specific embodiments. However, the illustrative discussions above are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Many modifications and variations are possible in view of the above teachings. The embodiments were chosen and described in order to best explain the principles of the embodiments and its practical applications, to thereby enable others skilled in the art to best utilize the embodiments and various modifications as may be suited to the particular use contemplated. Accordingly, the present embodiments are to be considered as illustrative and not restrictive, and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalents of the appended claims.
Claims
1. An adjustable spacer, comprising:
- a first body having a first retention member for securing or retaining the first body to a support member;
- a second body having a tapered cross-section;
- the second body positionable between a surface of the first body and a surface of the support member and configured to slide along the surface of the support member to adjust a thickness across a combination of the first body and the second body; and
- the first body having a second retention member for retaining the second body to the first body.
2. The adjustable spacer of claim 1, wherein the second body positionable along the surface of the first body comprises adjustability of the thickness across the combination of the first body and the second body to span a space between the support member and a component in an assembly comprising the support member, the adjustable spacer and the component.
3. The adjustable spacer of claim 1, wherein the adjustable spacer comprises a single unitary structure having the first body and the second body.
4. The adjustable spacer of claim 1, wherein the second retention member comprises a first finger dimensioned for insertion through a third aperture of the support member to touch the second body.
5. The adjustable spacer of claim 1, wherein the second retention member comprises a second finger and a third finger to grip sides of the second body.
6. The adjustable spacer of claim 1, further comprising:
- the first body having a slot in or through the surface of the first body; and
- the second body having a tab dimensioned to engage the slot.
7. The adjustable spacer of claim 1, wherein the thickness across the combination of the first body and the second body is between two parallel faces of the combination of the first body and the second body.
8. An adjustable spacer, comprising:
- a first body having one or more posts for securing or retaining the first body to a support member;
- a second body having a wedge with a surface that is slidable along a surface of the first body to adjust thickness across an assembly of the first body and the second body; and
- the first body having a finger to retain the second body to the first body.
9. The adjustable spacer of claim 8, wherein adjustment of the second body relative to the first body adjusts the thickness across the assembly of the first body and the second body to span a space between the support member and a component in a further assembly comprising the support member, the adjustable spacer and the component.
10. The adjustable spacer of claim 8, wherein the one or more posts of the adjustable spacer comprises a single unitary structure having the first body and the second body.
11. The adjustable spacer of claim 8, further comprising:
- the finger is to hold the second body between a majority of the first body and the finger.
12. The adjustable spacer of claim 8, further comprising:
- the second body having teeth along sides of the wedge; and
- the first body having two further fingers, each having teeth to engage the teeth of the second body.
13. The adjustable spacer of claim 8, wherein:
- two outer surfaces of the assembly of the first body and the second body comprise a further surface of the wedge and a further surf ace of the first body;
- the two outer surfaces of the assembly of the first body and the second body are parallel to each other; and
- the surface of the wedge that is slidable along the surface of the first body, and the surface of the first body, are not parallel to the two outer surfaces, in the assembly of the first body and the second body.
14. A method of using an adjustable spacer, comprising:
- securing a first body of the adjustable spacer to a support member;
- arranging a connector, the support member and the adjustable spacer to have a portion of the first body in a space between the support member and the connector, and a wedge-shaped second body of the adjustable spacer retained to the first body; and
- sliding the wedge-shaped second body of the adjustable spacer relative to the first body, to increase thickness of a cross-section across the second body and the portion of the first body and have the first and second bodies press outwards against the support member and the connector, across the space between the support member and the connector.
15. The method of using an adjustable spacer of claim 14, further comprising:
- holding the second body to the first body, by a finger and two posts of the first body.
16. The method of using an adjustable spacer of claim 14, further comprising:
- engaging teeth of two fingers of the first body to teeth of the second body, to retain a position of the second body relative to the first body.
17. The method of using an adjustable spacer of claim 14, wherein securing the first body of the adjustable spacer to the support member comprises:
- clasping the support member between the portion of the first body and a finger of the first body; and
- inserting two posts of the first body into apertures, slots or depressions in the support member.
18. The method of using an adjustable spacer of claim 14, further comprising:
- engaging a tab of the second body to a slot in or through the first body, wherein the tab and the slot constrain the sliding the wedge-shaped second body relative to the first body.
19. The method of using an adjustable spacer of claim 14, wherein the arranging the connector, the support member and the adjustable spacer comprises:
- arranging a first outer face of the adjustable spacer, comprising a first face of the first body, to be parallel with a second outer face of the adjustable spacer, comprising a first face of the second body, the first outer face and the second outer face to remain parallel, while a second face of the first body and a second face of the second body remain touching, during the sliding the wedge-shaped second body relative to the first body.
20. The method of using an adjustable spacer of claim 14, further comprising:
- inserting a tab of a finger of the first body through an aperture of the support member and into a groove of the second body.
Type: Application
Filed: Mar 4, 2019
Publication Date: Sep 10, 2020
Inventors: Robert Wilcox (Santa Clara, CA), Richard Hibbs (Santa Clara, CA), Youngbae Park (Santa Clara, CA), Gary Myers (Santa Clara, CA), Matthew Gawlowski (Santa Clara, CA), Rui Jia (Santa Clara, CA)
Application Number: 16/291,955