MACHINE TRANSMISSION WITH CLUTCH ELEMENT HYDRAULIC CONTROL
A transmission for a machine is disclosed. The transmission may comprise a torque path providing a path for transmission of torque from an input shaft to an output shaft, and a single clutch element along the torque path. The transmission may further comprise a clutch actuator configured to actuate engagement of the clutch element, and a clutch pressure control (CPC) valve configured to permit a flow of hydraulic fluid to the clutch actuator through a control pressure line when in an open position to cause the clutch actuator to actuate engagement of the clutch element. The transmission may further comprise a failure mode response (FMR) valve in the control pressure line between the CPC valve and the clutch actuator. The FMR valve may have a failure position obstructing flow of the hydraulic fluid from the CPC valve to the clutch actuator when the CPC valve is in the open position.
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The present disclosure generally relates to transmissions for machines and, more specifically, to hydraulic control systems for clutch elements in transmissions.
BACKGROUNDVehicles such as work machines may include a powertrain to transmit power from a power source (e.g., an internal combustion engine) to driven elements such as wheels, tracks, or other propulsion devices for vehicle travel. The powertrain may include a transmission that allows power transmission from an input shaft rotationally coupled to the power source to an output shaft rotationally coupled to the driven elements. The transmission may reduce the higher engine speed to a lower output speed to the driven elements, increasing torque in the process. A transmission may include a number of torque paths that each transmit torque from the input shaft to the output shaft at a different gear ratio. For example, a conventional transmission design may have five torque paths at different gear ratios, including three forward gears and two reverse gears. Shifting between the gears may be achieved automatically in automatic transmissions, or manually by the operator in manual transmissions. In conventional transmission designs, each torque path may include at least two clutch elements (clutches, synchronizers, sliding dog collars, etc.) that are engaged simultaneously to complete the torque path and permit torque transmission from the input shaft to the output shaft. Actuation of clutch element engagement may be controlled hydraulically by hydraulic fluid pressure supplied from a hydraulic fluid source through an actuation valve. The engine electronic control module (ECM) may command opening and closing of the actuation valve associated with each clutch element.
The engagement of at least two clutch elements to complete each torque path allows one of the clutch elements to disengage and interrupt torque transmission along the torque path if there is a fault or failure in the actuation valve of the other clutch element. Failure of the actuation valve may occur, for example, due to valve contamination that prevents the valve spool from moving freely, or due to electrical faults. A fault or failure in the actuation valve may result in hydraulic fluid delivery to the clutch element for engagement without a command from the ECM. Without a second clutch element that disengages to interrupt the torque path, the transmission may be stuck in an undesired gear and uncommanded motion of the machine may result. While effective for at least the aforementioned reasons, the use of at least two clutch elements in each torque path may be more expensive and space consuming than a single clutch element design.
In addition, current methods for detecting a fault or failure in the actuation valve may rely on speed or torque sensors whose responses may be time delayed. The delay may be exaggerated under certain operating conditions such as, but not limited to, cold ambient conditions as may be experienced during machine start-up. The delay may impede the machine's designed failure response, and possibly create delays from the operator's perspective.
U.S. Patent Application Number 2010/0236887 discloses a hydraulic pressure control apparatus for a hydraulic power transmission that includes a turbine runner receiving oil from a pump impeller, and a multi-plate impeller clutch that engages the pump impeller to a power source by supplying hydraulic pressure to a hydraulic pressure chamber. The apparatus is designed such that the clutch is securely engaged even if any of the components of the apparatus fail so that the vehicle remains operable. However, the patent application does not describe strategies for interrupting torque transmission along a torque path in case of failure of a hydraulic clutch element actuation system and, therefore, does not address the aforementioned problems.
Accordingly, there is a need for improved or alternative strategies to block power transmission through a torque path of a transmission when there is a failure in a hydraulic actuation system for a clutch element in the torque path. Additionally, there is also a need for improved strategies for detecting a failure in the hydraulic actuation system.
SUMMARYIn accordance with one aspect of the present disclosure, a transmission for a machine is disclosed. The transmission may comprise an input shaft rotationally coupled to a power source, an output shaft, and a torque path providing a path for transmission of torque at a gear ratio from the input shaft to the output shaft. The transmission may further comprise a single clutch element along the torque path. The clutch element may be configured to permit the transmission of torque from the input shaft to the output shaft when engaged, and to block the transmission of torque from the input shaft to the output shaft when disengaged. In addition, the transmission may further comprise a clutch actuator configured to actuate shifting of the clutch element between engaged and disengaged, and a clutch pressure control (CPC) valve having an open position and a closed position. The CPC valve may be configured to permit a flow of hydraulic fluid to the clutch actuator through a control pressure line when in the open position to cause the clutch actuator to engage the clutch element. Additionally, the transmission may further comprise a failure mode response (FMR) valve in the control pressure line between the CPC valve and the clutch actuator. The FMR valve may have a normal position permitting the flow of the hydraulic fluid from the CPC valve to the clutch actuator when the CPC valve is in the open position. The FMR valve may further have a failure position obstructing the flow of the hydraulic fluid from the CPC valve to the clutch actuator while simultaneously allowing the flow of the hydraulic fluid from the clutch actuator to a hydraulic fluid sump when the CPC valve is in the open position. The transmission of torque along the torque path may be interrupted when the FMR valve is in the failure position.
In accordance with another aspect of the present disclosure, a hydraulic control system for controlling a clutch element of a transmission of a machine is disclosed. The transmission may have a torque path for transmission of torque at a gear ratio from an input shaft to an output shaft. The clutch element may be the only clutch element along the torque path, and may be configured to permit the transmission of torque from the input shaft to the output shaft when engaged. The hydraulic control system may comprise a clutch actuator configured to actuate shifting of the clutch element between engaged and disengaged, and a clutch pressure control (CPC) valve having an open position and a closed position. The CPC valve may be configured to permit a flow of hydraulic fluid to the clutch actuator through a control pressure line when in the open position to cause the clutch actuator to engage the clutch element. The CPC valve may be further configured to permit a drain of the hydraulic fluid from the clutch actuator to a hydraulic fluid sump when in the closed position. The hydraulic control system may further comprise a failure mode response (FMR) valve in the control pressure line between the CPC valve and the clutch actuator. The FMR valve may have a normal position permitting the flow of the hydraulic fluid from the CPC valve to the clutch actuator when the CPC valve is in the open position. The FMR valve may further have a failure position obstructing the flow of the hydraulic fluid from the CPC valve to the clutch actuator while simultaneously allowing the flow of the hydraulic fluid from the clutch actuator to a hydraulic fluid sump when the CPC valve is in the open position. Additionally, the hydraulic control system may further comprise at least one sensor configured to detect a failed condition of the CPC valve, and an electronic control module (ECM) in electronic communication with the CPC valve, the FMR valve, and the sensor. The ECM may be configured to command shifting of the CPC valve between the open position and the closed position, and to command shifting of the FMR valve between the normal position and the failure position. The ECM may command the shifting of the FMR valve to the failure position upon receipt of one or more signals from the sensor indicating the failed condition of the CPC valve.
In accordance with another aspect of the present disclosure, a method for hydraulically controlling a clutch element along a torque path of a transmission of a machine is disclosed. The transmission may include a clutch actuator configured to actuate shifting of the clutch element between engaged and disengaged, and a clutch pressure control (CPC) valve having an open position configured to permit a flow of hydraulic fluid to the clutch actuator through a control pressure line to cause the clutch actuator to engage the clutch element. The transmission may further include a failure mode response (FMR) valve in the control pressure line between the CPC valve and the clutch actuator. The method may comprise determining whether the CPC valve is in a failed condition. The CPC valve may be in the failed condition when the CPC valve is in the open position without a command to be in the open position. The method may further comprise commanding the FMR valve to shift to or stay in a failure position if the CPC valve is in the failed condition. The failure position of the FMR valve may obstruct the flow of the hydraulic fluid from the CPC valve to the clutch actuator while simultaneously allowing the flow of the hydraulic fluid from the clutch actuator to a hydraulic fluid sump when the CPC valve is in the open position. The transmission of torque along the torque path may be interrupted when the FMR valve is in the failure position. The method may further comprise commanding the FMR valve to shift to or stay in a normal position if the CPC valve is not in the failed condition. The normal position of the FMR valve may permit the flow of the hydraulic fluid from the CPC valve to the clutch actuator when the CPC valve is in the open position.
These and other aspects and features of the present disclosure will be more readily understood when read in conjunction with the accompanying drawings.
Referring now to the drawings, and with specific reference to
Referring to
The control system 46 may further include a failure mode response (FMR) valve 74 in the control pressure line 62 between the CPC valve 56 and the clutch actuator 48. As explained further below, the FMR valve 74 may respond to a failed condition of the CPC valve 56 by blocking power transmission along the torque path 38 to halt or prevent uncommanded motion in the machine 10. The FMR valve 74 may have a normal position 76 that allows the flow of the hydraulic fluid from the CPC valve 56 to the clutch actuator 48 when the CPC valve 56 is in the open position 58. Specifically, in the normal position 76 of the FMR valve 74, a supply port 78 is connected to a control port 80 to allow the high pressure hydraulic fluid to flow from the CPC valve 56 to the clutch actuator 48. As explained in further detail below, the FMR valve 74 may also include a failure position 82 that obstructs the flow of the high pressure hydraulic fluid from the CPC valve 56 to the clutch actuator 48 while simultaneously allowing flow from the clutch actuator 48 to the hydraulic fluid sump 72 when the CPC valve 56 is in the open position 58 and in the failed condition. The CPC valve 56 and the FMR valve 74 may be normally closed solenoid valves, as shown in
Additionally, the control system 46 may include an electronic control module (ECM) 84 in communication with the CPC valve 56 and the FMR valve 74 for control thereof. In response to gear commands for machine operation, the ECM 84 may command shifting of the CPC valve 56 between the open position 58 and a closed position 86 as needed to engage or disengage the clutch element 44. The ECM 84 may also command shifting of the FMR valve 74 between the normal position 76 and the failure position 82 according to the condition of the CPC valve 56. As explained further below, the ECM 84 may command shifting of the FMR valve 74 to the failure position 82 when a failed condition of the CPC valve 56 is detected. In order to determine whether the CPC valve 56 is in the failed condition, the ECM 84 may be in communication with and receive signals from one or more sensors 88 capable of detecting the failed condition of the CPC valve 56. Under normal conditions when engaging the clutch element 44, and when the CPC valve 56 and the FMR valve 74 are normally closed solenoid valves, the ECM 84 may energize both the CPC valve 56 and the FMR valve 74 to position the valves in the open position 58 and the normal position 76, respectively.
Turning now to
Alternatively, as shown in
During start-up of the machine 10, the FMR valve 74 may be in the failure position 82 by default to prevent uncommanded engagement of the clutch element 44 in case the CPC valve 56 is already in the failed condition. A rise in pressure in the control pressure line 62 detected by the pressure sensor 96 may be immediately detected by the ECM 84 and, if the CPC valve 56 is commanded to zero pressure, the ECM 84 may maintain the FMR valve 74 in the failure position 82. Additionally, the pressure sensor 96 may allow a direct and immediate signal of a failed condition of the CPC valve 56 during normal operation of the machine 10, permitting the ECM 84 to immediately respond by triggering the shifting of the FMR valve 74 to the failure position 82. Thus, in either start-up or normal operating conditions, uncommanded engagement of the clutch element 44 and resulting uncommanded machine motion may be prevented when the CPC valve 56 fails.
INDUSTRIAL APPLICABILITYIn general, the teachings of the present disclosure may find applicability in many industries including, but not limited to, construction, agricultural, mining, industrial, commercial, transportation, or marine applications. More specifically, the teachings of the present disclosure may find applicability in any industry relying on transmissions with hydraulically-actuated clutch elements.
Turning to
The hydraulic control system disclosed herein includes a failure mode response (FMR) valve to block transmission of torque along a torque path when an actuation valve (clutch pressure control (CPC) valve) of a clutch element in the torque path is failed to an open position without a command With the FMR valve in the failure position, uncommanded engagement of the clutch element and resulting undesired machine motion is prevented. In the failure position, the FMR valve obstructs the flow of hydraulic fluid from the CPC valve to the clutch actuator, while simultaneously permitting the flow hydraulic fluid from the clutch actuator to a hydraulic fluid sump to allow disengagement of the clutch element. The FMR valve allows the use of a single clutch element in the torque path, without the need for a second clutch element to interrupt the torque path in the case of failure of the CPC valve of the other clutch element. As such, packaging space and manufacturing costs for the transmission may be reduced. In addition, the use of a pressure sensor in the control pressure line between the CPC valve and the FMR valve allows the failed condition of the CPC valve to be tracked directly and in real-time, avoiding response delays that may be associated with other sensing systems of the prior art.
Claims
1. A transmission for a machine, comprising:
- an input shaft rotationally coupled to a power source;
- an output shaft;
- a torque path providing a path for transmission of torque at a gear ratio from the input shaft to the output shaft;
- a single clutch element along the torque path, the clutch element being configured to permit the transmission of torque from the input shaft to the output shaft when engaged, the clutch element being further configured to block the transmission of torque from the input shaft to the output shaft when disengaged;
- a clutch actuator configured to actuate shifting of the clutch element between engaged and disengaged;
- a clutch pressure control (CPC) valve having an open position and a closed position, the CPC valve being configured to permit a flow of hydraulic fluid to the clutch actuator through a control pressure line when in the open position to cause the clutch actuator to engage the clutch element; and
- a failure mode response (FMR) valve in the control pressure line between the CPC valve and the clutch actuator, the FMR valve having a normal position permitting the flow of the hydraulic fluid from the CPC valve to the clutch actuator when the CPC valve is in the open position, and a failure position obstructing the flow of the hydraulic fluid from the CPC valve to the clutch actuator when the CPC valve is in the open position, the transmission of torque along the torque path being interrupted when the FMR valve is in the failure position.
2. The transmission of claim 1, further comprising an electronic control module (ECM) in electronic communication with the CPC valve and FMR valve, the ECM being configured to:
- command shifting of the CPC valve between the open position to engage the clutch element, and the closed position to disengage the clutch element; and
- command shifting of the FMR valve between the normal position and the failure position, the ECM commanding the shifting of the FMR valve to the failure position upon detecting a failed condition of the CPC valve, the CPC valve being in the failed condition when the CPC valve is in the open position without a command from the ECM.
3. The transmission of claim 2, further comprising one or more sensors in communication with the ECM, the ECM being configured to determine whether the CPC valve is in the failed condition based on signals received from the sensors.
4. The transmission of claim 2, further comprising a pressure sensor associated with the control pressure line and configured to detect hydraulic fluid pressure in the control pressure line, the pressure sensor being in communication with the ECM.
5. The transmission of claim 4, wherein the ECM is further configured to receive signals from the pressure sensor indicating that hydraulic fluid pressure exists in the control pressure line, and to determine whether the CPC valve is in the failed condition based on the received signals.
6. The transmission of claim 5, wherein the ECM is further configured to determine that the CPC valve is in the failed condition when the CPC valve is not commanded to be in the open position and when the ECM receives the signals from the pressure sensor indicating that hydraulic fluid pressure exists in the control pressure line.
7. The transmission of claim 2, further comprising a hydraulic fluid sump and a pump configured to supply the hydraulic fluid to the CPC valve through a supply line for delivery to the clutch actuator through the control pressure line when the CPC valve is in the open position.
8. The transmission of claim 7, wherein the FMR valve is configured to permit a drain of the hydraulic fluid from the clutch actuator to the hydraulic fluid sump through a drain line when in the failure position to allow disengagement of the clutch element.
9. The transmission of claim 8, wherein the FMR valve is in the failure position by default upon start-up of the machine.
10. The transmission of claim 8, wherein the clutch element is the only clutch element in the torque path.
11. A hydraulic control system for controlling a clutch element of a transmission of a machine, the transmission having a torque path for transmission of torque at a gear ratio from an input shaft to an output shaft, the clutch element being the only clutch element along the torque path and being configured to permit the transmission of torque from the input shaft to the output shaft when engaged, comprising:
- a clutch actuator configured to actuate shifting of the clutch element between engaged and disengaged;
- a clutch pressure control (CPC) valve having an open position and a closed position, the CPC valve being configured to permit a flow of hydraulic fluid to the clutch actuator through a control pressure line when in the open position to cause the clutch actuator to engage the clutch element, the CPC valve being further configured to permit a drain of the hydraulic fluid from the clutch actuator to a hydraulic fluid sump when in the closed position;
- a failure mode response (FMR) valve in the control pressure line between the CPC valve and the clutch actuator, the FMR valve having a normal position permitting the flow of the hydraulic fluid from the CPC valve to the clutch actuator when the CPC valve is in the open position, and a failure position obstructing the flow of the hydraulic fluid from the CPC valve to the clutch actuator when the CPC valve is in the open position;
- at least one sensor configured to detect a failed condition of the CPC valve; and
- an electronic control module (ECM) in electronic communication with the CPC valve, the FMR valve, and the sensor, the ECM being configured to command shifting of the CPC valve between the open position and the closed position and to command shifting of the FMR valve between the normal position and the failure position, the ECM commanding the shifting of the FMR valve to the failure position upon receipt of one or more signals from the sensor indicating the failed condition of the CPC valve.
12. The hydraulic control system of claim 11, wherein the CPC valve is in the failed condition when the CPC valve is in the open position without a command from the ECM.
13. The hydraulic control system of claim 12, wherein the sensor is configured to detect the failed condition of the CPC valve by detecting uncommanded engagement of the clutch element.
14. The hydraulic control system of claim 12, wherein the FMR valve is configured to permit a drain of the hydraulic fluid from the clutch actuator to the hydraulic fluid sump through a drain line when in the failure position to allow disengagement of the clutch element.
15. The hydraulic control system of claim 12, wherein the clutch element is a multi-disk wet clutch, and wherein the clutch actuator is a clutch piston that compresses the multi-disk wet clutch in response to pressure from the flow of the hydraulic fluid from the CPC valve.
16. The hydraulic control system of claim 12, wherein the sensor is a pressure sensor in the control pressure line between the CPC valve and the FMR valve, and wherein the pressure sensor is configured to detect hydraulic fluid pressure in the control pressure line.
17. The hydraulic control system of claim 16, wherein the ECM is further configured to determine that the CPC valve is in the failed condition when the CPC valve is not commanded to be in the open position and when the ECM receives the signals from the pressure sensor indicating that hydraulic fluid pressure exists in the control pressure line.
18. A method for hydraulically controlling a clutch element along a torque path of a transmission of a machine, the transmission including a clutch actuator configured to actuate shifting of the clutch element between engaged and disengaged, a clutch pressure control (CPC) valve having an open position configured to permit a flow of hydraulic fluid to the clutch actuator through a control pressure line to cause the clutch actuator to engage the clutch element, and a failure mode response (FMR) valve in the control pressure line between the CPC valve and the clutch actuator, the method comprising:
- determining whether the CPC valve is in a failed condition, the CPC valve being in the failed condition when the CPC valve is in the open position without a command to be in the open position;
- commanding the FMR valve to shift to or stay in a failure position if the CPC valve is in the failed condition, the failure position of the FMR valve obstructing the flow of the hydraulic fluid from the CPC valve to the clutch actuator while simultaneously allowing the flow of the hydraulic fluid from the clutch actuator to a hydraulic fluid sump when the CPC valve is in the open position, the transmission of torque along the torque path being interrupted when the FMR valve is in the failure position; and
- commanding the FMR valve to shift to or stay in a normal position if the CPC valve is not in the failed condition, the normal position of the FMR valve permitting the flow of the hydraulic fluid from the CPC valve to the clutch actuator when the CPC valve is in the open position.
19. The method of claim 18, wherein the method is performed by an electronic control module (ECM) of the machine.
20. The method of claim 19, wherein determining whether the CPC valve is in the failed condition comprises receiving signals from a pressure sensor associated with the control pressure line indicating whether hydraulic fluid pressure exists in the control pressure line, the ECM determining that the CPC valve is in the failed condition when the CPC valve is not commanded to be in the open position and when the ECM receives the signals from the pressure sensor indicating that hydraulic fluid pressure exists in the control pressure line.
Type: Application
Filed: Apr 26, 2019
Publication Date: Oct 29, 2020
Applicant: Caterpillar Inc. (Deerfield, IL)
Inventors: Brian E. Lister (Edwards, IL), Gaurav Vasudeva (Dunlap, IL), Konrad Garrett (Pekin, IL), Aaron B. Crabtree (Metamora, IL), Michael Beyer (Chillicothe, IL)
Application Number: 16/396,219