CROSS COMPATIBLE ADAPTER FOR CHIMNEY SECTIONS WITH COMMON OUTER DIAMETERS
An adapter and adapter system for coupling a female end of a first chimney portion to a male end of a second chimney portion. The adapter includes a first radial adapter portion, wherein a first inner surface and a first outer surface of the first radial adapter portion are coaxial. The adapter further includes a first locking interface protruding outward from the first outer surface and configured to engage with a first locking interface of the first chimney portion. The adapter further includes a second radial adapter portion with a second inner surface and a second outer surface extending along the first axis and a second locking interface protruding inward from the second inner surface and configured to engage with a second interlocking interface of the second chimney.
This application claims the benefit of U.S. Provisional Application Ser. No. 62/853,378, entitled “CROSS COMPATIBLE ADAPTER FOR CHIMNEY SECTIONS WITH COMMON OUTER DIAMETERS” and filed on May 28, 2019, which is expressly incorporated by reference herein in its entirety.
FIELD OF THE INVENTIONThe present disclosure relates generally to an apparatus and method for adapting a first chimney portion to a second chimney portion. Specifically, for an adapter that allows a first type of chimney portion having a first diameter and/or mounting interface to be coupled with a second type of chimney having a second diameter and/or mounting interface.
BACKGROUNDChimneys or flue gas vents are required in many structures to allow for the proper flow of gasses from a chimney or gas vent. Certain chimneys have a double wall construction and are required to be able to withstand a specific amount of heat for a specified period of time in order to comply with residential or commercial codes. Double wall chimneys may be assembled in sections and typically have some type of mounting interface that allows each section to be connected to another section. A specific model or brand of chimney may have a specific diameter, exterior dimension, and/or mounting interface which may not be cross-compatible with other specific models or brands of chimneys having different diameters, exterior dimensions, or coupling interfaces. The current disclosure seeks to solve the aforementioned deficiencies of the present technology by providing an adapter that allows a first type of chimney is typically incompatible with a second type of chimney to be properly connected.
SUMMARYThis summary is provided to introduce a selection of concepts in a simplified form that are further described below in the DETAILED DESCRIPTION. This summary is not intended to identify key features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
In accordance with one aspect of the disclosure an adapter configured to connect a female end of a first chimney portion to a male end of a second chimney portion is disclosed. The adapter may include a first radial adapter portion with a first inner surface and a first outer surface extending along a first axis and wherein the first inner surface and the first outer surface are coaxial. The adapter may further include a first locking interface protruding outward from the first outer surface and configured to engage with a first locking interface of the first chimney portion. The adapter may further include a second radial adapter portion with a second inner surface and a second outer surface extending along the first axis, wherein the second inner surface and the second outer surface are coaxial and a second locking interface protruding inward from the second inner surface and configured to engage with a second interlocking interface of the second chimney portion. The first outer surface may be configured to be received within the female end of the first chimney portion and the second inner surface may be configured to receive the male end of the second chimney portion.
In accordance with another aspect of the disclosure, an adapter system configured to connect a female end of a first chimney portion to a male end of a second chimney portion is disclosed. The adapter system may include an adapter having a first radial adapter portion with a first inner surface and a first outer surface extending along a first axis. The first inner surface and the first outer surface may be substantially coaxial. The adapter may further include a first locking interface protruding outward from the first outer surface and configured to engage with a first locking interface of the first chimney portion. The adapter may further include a second radial adapter portion with a second inner surface and a second outer surface extending along the first axis, wherein the second inner surface and the second outer surface are coaxial and a second locking interface protruding inward from the second inner surface and configured to engage with a second interlocking interface of the second chimney portion. The first outer surface may be configured to be received within the female end of the first chimney portion and the second inner surface may be configured to receive the male end of the second chimney portion. The adapter system may further include an inner sleeve configured to fit within the adapter, the first chimney portion, and the second chimney portion; and a clamping ring configured to interface with and couple a first chimney portion flange of the first chimney portion and a second chimney portion flange of the second chimney portion.
Additional advantages and novel features of these aspects will be set forth in part in the description that follows, and in part will become more apparent to those skilled in the art upon examination of the following or upon learning by practice of the disclosure.
The novel features believed to be characteristic of aspects of the disclosure are set forth in the appended claims. In the description that follows, like parts are marked throughout the specification and drawings with the same numerals, respectively. The drawing figures are not necessarily drawn to scale and certain figures may be shown in exaggerated or generalized form in the interest of clarity and conciseness. The disclosure itself, however, as well as a preferred mode of use, further objects and advantages thereof, will be best understood by reference to the following detailed description of illustrative aspects of the disclosure when read in conjunction with the accompanying drawings, wherein:
The following includes definitions of selected terms employed herein. The definitions include various examples and/or forms of components that fall within the scope of a term and that may be used for implementation. The examples are not intended to be limiting. Further, it will be obvious to one skilled in the art that the present invention may be practiced without these specific details. In other instances, well-known methods, procedures, and components have not been described in detail so as to not unnecessarily obscure aspects of the present invention.
Throughout the disclosure the term substantially may be used as a modifier for a geometric relationship between elements or for the shape of an element or component. While the term substantially is not limited to a specific variation and may cover any variation that is understood by one of ordinary skill in the art to be an acceptable variation, some examples are provided as follows. In one example, the term substantially may include a variation of less than 10% of the dimension of the object or component. In another example, the term substantially may include a variation of less than 5% of the object or component. If substantially is used to define the angular relationship of one element to another element, one non-limiting example of the term substantially may include a variation of 5 degrees or less. These examples are not intended to be limiting and may be increased or decreased based on the understanding of acceptable limits to one of ordinary skill in the art.
For purposes of the disclosure, directional terms are expressed generally with relation to a standard frame of reference when the chimney or gas vent pipe and adapter are installed and in an in-use orientation.
Throughout the disclosure the terms flue or gas vent pipe, chimney, or gas flue may be used interchangeably. A flue or gas vent pipe may include any pipe that allows for fluid flow. Some examples may include exhaust pipes for the exhaust of fumes from a fireplace, furnace, heater, boiler, oven, cooktop or other cooking device; a dryer vent; a natural gas, propane stove, or heater vent, to name a few non-limiting examples. The flue or gas vent pipe may be have a circular, oval, square, rectangular, or any enclosed geometric shape. In some examples, chimney, flue, or gas vent pipe may be single walled or double walled.
The present disclosure is related an adapter system configured to join two or more sections of a chimney which may be chimneys from different manufacturers and/or models having different inner and/or outer diameters, dimensions or geometries at the terminal ends of the chimney sections. Likewise, an adapter in accordance with the current disclosure may allow for the proper interface of two or more chimneys or chimney sections that are typically incompatible with one another to be cross-compatible. For example, the mounting interfaces of each of the chimney sections may have different connection interfaces and/or may have differing geometry which would result in gaps at the interface of the two or more chimneys. Amongst other advantages, the adapter may allow for a decrease in the brands and/or types of chimneys that must be inventoried and/or improved efficiency when the chimney or chimney sections are installed on site by technicians. The adapter may further provide a leak resistant and high-temperature resistant seal between the two chimneys and/or sections of chimneys, to name a few additional example advantages.
In the examples shown in
The examples in
The adapter system 200 may, for example, include an inner sleeve 201, which may function to prevent buildup of material (e.g., creosote or soot) at the interface between the inner surfaces of the first chimney portion 100 and the second chimney portion 300. The adapter system 200 may further include an adapter having a first radial adapter portion 202a and a second radial adapter portion 202b. The first radial adapter portion 202a may include an inner side surface, which may hereinafter be interchangeably referred to as a first inner surface and an outer side surface, which may hereinafter be interchangeably referred to as a first outer surface that extends along and is substantially symmetrical with relation to a first axis 12 (
The second radial adapter portion 202b may include an inner side surface, which may hereinafter interchangeably be referred to as an second inner surface, and an outer side surface, which may hereinafter be interchangeably referred to as a second outer surface that extends along and is substantially symmetrical with relation to a first axis 12 (
It is noted that while only a single locking interface of both the first locking interface 207 and the second locking interface 229 are labeled in
The adapter system 200 may further include a series of tabs 203 for connecting the first radial adapter portion 202a to the second radial adapter portion 202b. Each of the plurality of tabs 203 may be fastened to the first radial adapter portion and the second radial adapter portion using any suitable method. In one example, each of the plurality of tabs 203 may be inserted into respective receiving slots (not shown) of the first radial adapter portion 202a and the second radial adapter portion 202b. For example, the tabs may be connected to the first radial adapter portion 202a and the second radial adapter portion 202b via welding, or may be fastened using an adhesive or fasteners such as rivets, screws and/or bolts to name a few examples.
The adapter system 200 may further include an insulation member 206. As shown in
The second radial adapter portion 202b may be configured to receive a second male interface 309b of the second chimney portion 300. In one example, the second male interface 309b of the second chimney portion 300 may include a horizontal radial surface 301b, a vertical radial inner surface 303b, and a flange 331. The second male interface 309b of the second chimney portion 300 may further include a second chimney portion locking protrusion 302b. In one example, the second chimney locking protrusion 302b. It is noted that while only one second chimney locking protrusion 302b is shown in
The adapter system 200 may further include a clamping ring 204. The clamping ring 204 may include a curved surface with a first flange 223 and a second flange 225 which may be configured to interface with and connect a subsequent flange 131 of the first chimney portion 100 and a flange 331 of the second chimney portion 300 once the first radial adapter portion 202a, second radial adapter portion 202b and inner sleeve 201 is installed as described below. In one example, the clamping ring 204 may have a split and a tightening portion (not shown), the tightening portion may include any known method including a tightening apparatus used in a hose clamp, for example, and/or a screw or bolt to name a few non-limiting examples.
The adapter system 200 may further include an inner sleeve 201. The inner sleeve may include a first portion 215 configured to mate with top portion 211a of first radial adapter portion 202a. The inner sleeve 201 may further include an inner portion 217 that forms a radial surface that extends along first axis 12. As best shown in
It is noted that while the adapter and/or adapter system 200 shown in
In one example use of the adapter system 200, the first radial adapter portion 202a may already be connected to the second radial adapter portion 202b via tabs 203, which may be connected to the first radial adapter portion 202a and second radial adapter portion 202b via an adhesive, welding, or using any of the fastening methods given as examples throughout the disclosure or as known in the art. Further, the insulating member 206 may be contained between the first radial adapter portion 202a and the second radial adapter portion 202b as shown in
The foregoing description of various aspects and examples have been presented for purposes of illustration and description. It is not intended to be exhaustive nor to limit the disclosure to the forms described. The embodiment(s) illustrated in the figures can, in some instances, be understood to be shown to scale for illustrative purposes. Numerous modifications are possible in light of the above teachings, including a combination of the abovementioned aspects. Some of those modifications have been discussed and others will be understood by those skilled in the art. The various aspects were chosen and described in order to best illustrate the principles of the present disclosure and various aspects as are suited to the particular use contemplated. The scope of the present disclosure is, of course, not limited to the examples or aspects set forth herein, but can be employed in any number of applications and equivalent devices by those of ordinary skill in the art. Rather, it is hereby intended the scope be defined by the claims appended hereto.
Claims
1. An adapter configured to couple a female end of a first chimney portion to a male end of a second chimney portion, the adapter comprising:
- a first radial adapter portion with a first inner surface and a first outer surface extending along a first axis, wherein the first inner surface and the first outer surface are coaxial;
- a first locking interface protruding outward from the first outer surface and configured to engage with a first locking interface of the first chimney portion;
- a second radial adapter portion with a second inner surface and a second outer surface extending along the first axis, wherein the second inner surface and the second outer surface are coaxial;
- a second locking interface protruding inward from the second inner surface and configured to engage with a second interlocking interface of the second chimney, wherein the first outer surface is configured to be received within the female end of the first chimney portion and the second inner surface is configured to receive the male end of the second chimney portion.
2. The adapter of claim 1, wherein the first outer surface of the first radial adapter portion forms a radial surface having a first radius and the second inner surface of the first radial adapter portion forms a second radial surface having a second radius, wherein the first radius and the second radius are different.
3. The adapter of claim 2, wherein the first radius is smaller than the second radius.
4. The adapter of claim 1, wherein the first locking interface of the adapter is configured to engage with a first locking interface of the first chimney portion when the adapter is oriented in a position within the female end of the first chimney portion and one of the first chimney portion and the adapter is rotated with respect to the other of the first chimney portion and the adapter and the second locking interface of the adapter is configured to engage with a second locking interface of the second chimney portion when male end of the second chimney portion is oriented to a position within the adapter and one of the second chimney portion and the adapter is rotated with respect to the other of the second chimney portion and the adapter.
5. The adapter of claim 1, further comprising:
- an insulation member configured to be proximal to the first inner surface of the first radial adapter portion.
6. The adapter of claim 5, wherein the radial insulation member further comprises a radial insulation member inner surface and a radial insulation member outer surface, wherein the insulation member inner surface and the insulation member outer surface are coaxial.
7. The adapter of claim 1, wherein the second locking interface of the adapter is formed as a partially curved protrusion.
8. The adapter of claim 1, wherein the second locking interface of the adapter is formed as an angled protrusion.
9. The adapter of claim 1, wherein the first locking interface of the adapter is formed as a curved protrusion.
10. The adapter of claim 1, wherein the first locking interface of the adapter is formed as an angled protrusion.
11. An adapter system configured to couple a female end of a first chimney portion to a male end of a second chimney portion, the adapter system comprising:
- an adapter comprising: a first radial adapter portion with a first inner surface and a first outer surface extending along a first axis and, wherein the first inner surface and the first outer surface are coaxial; a first locking interface protruding outward from the first outer surface and configured to engage with a first locking interface of the first chimney portion; a second radial adapter portion with a second inner surface and a second outer surface extending along the first axis, wherein the second inner surface and the second outer surface are coaxial; a second locking interface protruding inward from the second inner surface and configured to engage with a second interlocking interface of the second chimney, wherein the first outer surface is configured to be received within the female end of the first chimney portion and the second inner surface is configured to receive the male end of the second chimney, wherein the adapter system further comprises:
- an inner sleeve configured to fit within the adapter, the first chimney portion, and the second chimney portion; and
- a clamping ring configured to interface with and hold together a first chimney portion flange of the first chimney and a second chimney portion flange of the second chimney portion.
12. The adapter system of claim 11, wherein the first outer surface of the first radial adapter portion forms a radial surface having a first radius and the second inner surface of the first radial adapter portion forms a second radial surface having a second radius, wherein the first radius and the second radius are different.
13. The adapter of claim 12, wherein the first radius is smaller than the second radius.
14. The adapter system of claim 11, wherein the first locking interface is configured to engage with a first locking interface of the first chimney portion when the adapter is oriented in a position within the female end of the first chimney portion and one of the first chimney portion and the adapter is rotated with respect to the other of the first chimney portion and the adapter and the second locking interface of the adapter is configured to engage with a second locking interface of the second chimney portion when the male end of the second chimney portion is oriented to a position within the adapter and one of the second chimney portion and the adapter is rotated with respect to the other of the second chimney portion and the adapter.
15. The adapter system of claim 11, wherein the second locking interface of the adapter is formed as a partially curved protrusion.
16. The adapter system of claim 11, wherein the second locking interface of the adapter is formed as an angled protrusion.
17. The adapter system of claim 11, wherein the first locking interface of the adapter is formed as a curved protrusion.
18. The adapter system of claim 11, wherein the first locking interface of the adapter is formed as an angled protrusion.
Type: Application
Filed: Jul 22, 2019
Publication Date: Dec 3, 2020
Inventors: Rahul JAIN (Rohtak), Satyendra KUMAR (Patna), Thomas J. DYKHUIS (Holland, MI), Rajat SAXENA (Kentwood, MI), Adam Michael RYCZEK (Bloomfield, CT)
Application Number: 16/518,639