Device for Converting electromagnetic Radiation into Electricity, and Related Systems and Methods
A device for converting electromagnetic radiation into electricity comprises an expander that includes a conical shape having an axis and a curved surface that is configured to reflect electromagnetic radiation away from the axis to expand a beam of the electromagnetic radiation; and one or more energy conversion components configured to receive a beam of electromagnetic radiation expanded by the expander, and to generate electricity from the expanded beam of electromagnetic radiation. With the expander's curved surface, a beam of electromagnetic radiation that is highly concentrated—has a large radiation flux—may be converted into a beam that has a larger cross-sectional area. Moreover, one can configure, if desired, the curved surface to provide a substantially uniform distribution of radiation across the expanded cross-sectional area. With such an expanded beam the one or more energy conversion components can efficiently convert some of the electromagnetic radiation into electricity.
Latest LaserMotive, Inc. Patents:
This application claims priority under 35 U.S.C. § 121 as a divisional of commonly owned U.S. patent application Ser. No. 14/263,858, filed Apr. 28, 2014, issuing Nov. 3, 2020 as U.S. Pat. No. 10,825,944, which claimed priority under 35 U.S.C. § 119(e) to commonly owned U.S. Provisional Patent Application No. 61/816,784, filed Apr. 28, 2013. Each of these previous patent applications is incorporated by reference herein.
BACKGROUNDLaser light or other monochromatic light sources can be converted into electricity using photovoltaic converters comprising an array of photovoltaic cells. Multiple cells or groups of cells may be connected in series, to raise the output voltage of the array compared to the output voltage of one cell.
When laser power is transmitted through free space, photovoltaic receivers may be physically configured similarly to solar photovoltaic arrays, using essentially flat panels of cells. In some cases, reflectors or lenses may be used to concentrate the received light onto a smaller area, increasing the light intensity and reducing the size and/or number of cells needed.
Transmission of laser power over an optical fiber to a photovoltaic receiver presents an additional challenge. The light emerging from an optical fiber is typically very intense, and forms a conical beam with a centrally-peaked, nonuniform brightness (power per unit solid angle). Systems which transmit low power (˜2 W or less electrical output) over fiber have used simple planar arrays of, typically, 1-4 photovoltaic cells arranged around the beam center, so that light is evenly divided among cells (but unevenly distributed over each cell). However, this approach is practical only for small numbers of cells which can be arranged radially around a point.
Various means of expanding a laser beam from a fiber to larger area and generating a uniform intensity “top hat” beam of a desired shape are known, using, for example, axicon lenses or lenslet arrays. However, these tend to require large transmissive optical elements and long optical paths within the receiver, and in many cases yield a circular beam which is not well matched to typically square or rectangular arrays of PV cells.
It is known to focus light through an aperture into an approximately spherical cavity lined with photovoltaic cells, such that light which is reflected from or re-emitted by one cell may be captured by another cell. However, this results in highly non-uniform illumination of cells, is bulky and difficult to fabricate, and tends to require a large number of cells to cover the inside of an entire sphere.
SUMMARYIn an aspect of the invention, a device for converting electromagnetic radiation into electricity comprises an expander that includes a conical shape having an axis and a curved surface that is configured to reflect electromagnetic radiation away from the axis to expand a beam of the electromagnetic radiation; and one or more energy conversion components configured to receive a beam of electromagnetic radiation expanded by the expander, and to generate electricity from the expanded beam of electromagnetic radiation. With the expander's curved surface, a beam of electromagnetic radiation that is highly concentrated—has a large radiation flux—may be converted into a beam that has a larger cross-sectional area. Moreover, one can configure, if desired, the curved surface to provide a substantially uniform distribution of radiation across the expanded cross-sectional area. With such an expanded beam the one or more energy conversion components can efficiently convert some of the electromagnetic radiation into electricity.
In another aspect of the invention a method for converting electromagnetic radiation into electricity comprises reflecting a beam of electromagnetic radiation from a curved surface of an expander's conical shape away from an axis of the expander's conical shape to expand the beam of electromagnetic radiation; one or more energy conversion components receiving the reflected electromagnetic radiation; and one or more energy conversion components absorbing some of the energy in the reflected electromagnetic radiation to generate an electric potential across the energy conversion component.
Each of
With the expander's curved surface 124, a beam of electromagnetic radiation that is highly concentrated—has a large radiation flux—can be converted into a beam that has a larger cross-sectional area. Moreover, one can configure, if desired, the curved surface 124 to provide a substantially uniform distribution of radiation across the expanded cross-sectional area. With such an expanded beam the one or more energy conversion components 110 can efficiently convert some of the electromagnetic radiation into electricity.
In this and other embodiments, the receiver 100 comprises a generally cylindrical array of energy conversion components 110 that include photovoltaic cells, arranged around a central reflective expander 120. In other embodiments, the energy conversion components 110 may include other means of converting light to electricity, such as thermoelectric or thermo-photovoltaic converters. The expander 120 receives light from an optical fiber 130 aligned with the axis 122 of the expander 120 and the photovoltaic array. An input optical assembly 140 may be used to couple light out of the optical fiber 130 and/or to shape the beam from the fiber 130, for example to increase its divergence. In some embodiments the assembly 140 may also comprise a connector allowing the optical fiber 130 to be detached from the receiver, and/or a bearing to allow the optical fiber 130 to rotate about an axis such as the axis 122 without becoming twisted.
Photovoltaic cells, as an example of an energy conversion component 110, operate most efficiently when the incident intensity of the electromagnetic radiation is even across the cell's surface. Laser sources often deliver electromagnetic radiation with an intensity profile that is not uniform, for example a Gaussian profile. In some embodiments, the expander shape may be designed to modify the electromagnetic radiation to a desired intensity profile at the surface of the energy conversion component 110, for example a flat (uniform) intensity profile. Other profiles are possible, depending on the configuration of the energy conversion component 110. For example, a gradient in intensity from top to bottom may be desired.
The expander 120 is configured to reflect the beam 132 from the fiber 130 onto the photovoltaic cells. The receiver 100 may be enclosed in a housing 150, which may comprise various elements such as the photovoltaic array support 152, a heat sink 154, and top and bottom covers 156 and 158.
In some embodiments, the energy conversion components 110 may be rigid, flat, and essentially rectangular, and the array of components may form a polygonal approximation to a section of a cylinder. In other embodiments, the components 110 may be rectangular and flexible, and may thus be curved into a true cylinder or close approximation thereto. In still other embodiments, the components 110 may have other shapes, for example triangular or hexagonal, and may tile the inner surface of the receiver 100 to form an approximation of a cylinder segment. In yet other embodiments, the array of components 110 may approximate a segment of a cone or a sphere. In such embodiments the components 110 may have shapes which efficiently cover the array area, e.g., trapezoidal shapes which fit into a section of a cone, or alternating rectangular and triangular components 110. Alternatively, the array area may be incompletely covered, e.g., by rectangular components 110 with triangular gaps between them.
Still referring to
Still referring to
The heat sink 154 is exemplary, and may be any desired heat sink capable of cooling the energy conversion components 110, including forced-air cooling in a duct or ducts, liquid cooling, or cooling via heat pipes. Energy conversion devices often require cooling in order to maintain an appropriate temperature. Flat energy conversion receivers are limited in the amount of heat sink area per unit area of receiver because only the axis perpendicular to the plane of the receiver is available. In some embodiments of the current invention, the cylindrically symmetric receiver surface can be coupled to a heat sink that can extend in two dimensions (when the height of the cylinder is less than its diameter).
Still referring to
In some embodiments, reflective surfaces may be used above and/or below the energy conversion component 110 to capture electromagnetic radiation, which would otherwise miss the component 110, and redirect it toward the component 110. These surfaces may be specular or diffuse reflectors. In some embodiments they may be used only to capture stray electromagnetic radiation, i.e., radiation scattered by outside of the main ray paths, e.g., by surface roughness on the expander 120. In other embodiments the main beam 133 path may be deliberately arranged to illuminate areas above and below the actual energy conversion component 110, and the reflectors may serve to redirect this light onto the components 110. In some embodiments, this may serve to further improve the uniformity of the component 110 illumination. In some embodiments, these reflective surfaces may be part of the top and/or bottom covers of the receiver housing.
The height, angles, and (if desired) curvatures of the individual cone segments can be found by trial and error, or by any of a variety of optimization techniques known in the art. Such optimizations may consider constraints on, for example, maximum and minimum irradiance on the energy conversion components 110, and may optimize for a variety of properties such as uniformity of illumination or insensitivity to misalignment of the input beam 133.
The profile of an ideal curved expander 120 is defined by a second order differential equation. For a continuous profile and a continuous distribution of irradiance on the energy conversion component 110 (and assuming a fixed radial position R for the component 110, i.e., the component 110 is vertical) a given segment of the expander's conical shape 128 at (re, ye) reflects electromagnetic radiation onto a segment of the component 110 at a height yecc=f1(re, ye, y′e) where y′e=dye/dre). For any particular expander profile, re can be expressed as a function of ye, or vice versa. The corresponding irradiance on the component 110 is a function of the input irradiance 133 striking the expander 120 at re, and the vertical focusing or defocusing of the beam 137 by the expander 120 (corresponding to increasing or decreasing the irradiance at the component 110). This focusing is a function of the local curvature of the expander 120, proportional to y″e=d2ye/dre2, and of the distance between the point of reflection and the component 110, which depends on re. In general form,
ϕpv[f1(re,ye,y′e)]=ϕin(re,ye)*f2(re,y″e)
Straightforward generalizations apply if the component 110 and/or the expander 120 are non-circular (R or r not constant with angle around the axis 122) or the component 110 is not vertical (R depends on yecc). This can be solved for any given expander 120 profile and input beam 133. However, inverting this to determine the expander 120 profile for a given input beam 133 and a desired ϕecc is complex, and must in general be done numerically.
Any suitable technique may be used to fabricate the expander 120. For example, the conical-segment expander can be fabricated using conventional machining and polishing techniques suitable for flat-sided cylinders and cones. The expander 120 can also be fabricated in two or more separate pieces, each with a flat or simply-curved profile, which are then fastened (e.g., glued and/or screwed) together.
The arbitrarily-curved expander 120 may be fabricated in a variety of ways, including separately fabricating and then stacking multiple disks with appropriate diameters and flat angled or simply-curved rims. A single-piece expander 120 can also be readily fabricated using a computer-controlled lathe. The resulting part may be polished after cutting or it may have adequate surface quality as-cut.
An expander 120 may be molded in its entirety, or may be replicated using a layer of moldable material over a rigid core. A single piece mold may be used, or a two-piece mold may be used, as small seams or other imperfections will in general have little effect on the overall operation of the receiver.
Referring now to
Referring now to
Combinations of the different expander configurations discussed above may also be used.
The preceding discussion is presented to enable a person skilled in the art to make and use the invention. Various modifications to the embodiments will be readily apparent to those skilled in the art, and the generic principles herein may be applied to other embodiments and applications without departing from the spirit and scope of the present invention. Thus, the present invention is not intended to be limited to the embodiments shown, but is to be accorded the widest scope consistent with the principles and features disclosed herein.
Claims
1. A device for converting electromagnetic radiation into electricity, the device comprising:
- an expander having an axis and a curved surface that is configured to reflect electromagnetic radiation away from the axis to expand a beam of the electromagnetic radiation, the curved surface including at least two conical segments each shaped as a truncated cone and having a common axis, each conical segment having a selected angle of incidence to the common axis, wherein the at least two conical segments have different angles of incidence to the common axis; and
- an energy conversion component disposed to receive the expanded beam and configured to generate electricity from the expanded beam.
2. The device of claim 1, further comprising a reflective surface disposed between the expander and the energy conversion component and configured to further reflect electromagnetic radiation reflected from the expander toward the energy conversion component.
3. The device of claim 1, further comprising a heat sink configured to conduct heat away from the energy conversion component.
4. The device of claim 1, wherein:
- the energy conversion component includes a height measured along the direction of the common axis, and
- the expander includes a height measured along the direction of the common axis that is longer than the height of the energy conversion component.
5. The device of claim 1, further comprising one or more additional energy conversion components, wherein the energy conversion component and the additional energy conversion components are disposed symmetrically around the common axis.
6. The device of claim 5, wherein the energy conversion component and the additional energy conversion components, together, form a polygonal prism shape that surrounds the expander.
7. The device of claim 1, further comprising an optical component configured to modify electromagnetic radiation before the expander expands the electromagnetic radiation.
8. The device of claim 7, wherein the optical component includes at least one of the following: a lens, a prism, a diffuser, a filter, and a mirror.
9. The device of claim 1, wherein the selected angles of incidence of the at least two conical segments are selected to create an overlapping vertical distribution of irradiance at the energy conversion component.
10. A device for converting electromagnetic radiation into electricity, comprising:
- an expander having a shape symmetric about a rotational axis and a reflective surface, wherein the reflective surface includes multiple angles relative to a line parallel to the axis, the multiple angles selected to expand a beam of electromagnetic radiation into an expanded beam; and
- a plurality of energy conversion components disposed to receive the expanded beam and configured to generate electricity from the expanded beam,
- wherein the multiple angles are selected to change a spatial distribution of electromagnetic energy of the beam between the reflective surface and a member of the plurality of energy conversion components.
11. The device of claim 10, wherein the multiple angles are selected to cause two portions of the expanded beam to overlap at the member of the plurality of energy conversion components.
12. The device of claim 10, wherein a cross-section of the expander through the axis has a shape including curved sides, the curved sides being part of the reflective surface.
13. The device of claim 10, wherein a cross-section of the expander through the axis has a shape including sides having a plurality of straight line segments, the sides having a plurality of straight line segments being part of the reflective surface.
14. The device of claim 10, further comprising a reflective surface disposed between the expander and the plurality of energy conversion components and configured to further reflect electromagnetic radiation reflected from the expander toward the plurality of energy conversion components.
15. The device of claim 10, further comprising a heat sink configured to conduct heat away from at least one of the plurality of energy conversion components.
16. The device of claim 10, wherein the expander is shaped to compress the height of the reflected light beam transverse to its direction of travel between leaving the expander and reaching a member of the plurality of energy conversion components.
17. The device of claim 10, wherein the plurality of energy conversion components are arranged in a polygonal prism shape.
18. The device of claim 10, further comprising an optical component configured to modify electromagnetic radiation before the expander expands the electromagnetic radiation.
19. The device of claim 18, wherein the optical component includes at least one of the following: a lens, a prism, a diffuser, a filter, and a mirror.
Type: Application
Filed: Oct 26, 2020
Publication Date: Feb 18, 2021
Applicant: LaserMotive, Inc. (Kent, WA)
Inventors: Jordin T. Kare (Seattle, WA), Thomas J. Nugent, JR. (Bellevue, WA), David Bashford (Kent, WA)
Application Number: 17/080,542