OUT OF AUDIO SWITCHING FOR POWER SUPPLY
A power converter includes a watchdog circuit having an input adapted to be coupled to a pause signal of a switching power supply. The watchdog circuit is configured to provide a start signal at an output thereof based on the pause signal indicating that the power converter has stopped switching for a threshold duration that is less than an audible range. A pulse generator circuit has an input coupled to the output of the watchdog circuit and is configured to generate at least one pulse based on the start signal. A switch circuit has an input terminal adapted to be coupled to an input voltage and at least one other terminal adapted to be coupled to an inductor. The switch circuit is configured to provide negative current from an output of the power converter through the at least one other terminal based on the at least one pulse.
This disclosure relates generally to implementing out of audio switching for a power supply.
BACKGROUNDExamples of power supply circuits include synchronous rectifier power converters, asynchronous rectifier power converters, resonant power converters, and any of a variety of other types of switching power converters. Power converter and power supply devices often operate through a power saving mode such as when there is little or no load applied to an output. In these situations, switch devices may operate in bursts of switching activity separated by periods when the device does not switch. If the repetition rate for such bursts exceeds a certain duration (e.g., an audio duration), the switching bursts may be rendered audible, which is undesirable in many applications.
SUMMARYOne example includes a power converter includes a watchdog circuit having an input adapted to be coupled to a pause signal of a switching power supply. The watchdog circuit is configured to provide a start signal at an output thereof based on the pause signal indicating that the power converter has stopped switching for a threshold duration that is less than an audible range. A pulse generator circuit has an input coupled to the output of the watchdog circuit and is configured to generate at least one pulse based on the start signal. A switch circuit has an input terminal adapted to be coupled to an input voltage and at least one other terminal adapted to be coupled to an inductor. The switch circuit is configured to provide negative current from an output of the power converter through the at least one other terminal based on the at least one pulse.
Another example provides a system that includes a switch circuit having an input terminal and an output terminal. The input terminal coupled to an input voltage and the output terminal coupled to an output voltage of the system. Main control loop circuitry is configured to control the switch circuit in a pulse width modulation (PWM) mode to regulate the output voltage relative to a target voltage. Auxiliary control loop circuitry is configured to control the switch circuit to provide negative current in response to operating in a skip mode, when switching is paused, for a threshold duration, which is less than a duration to operate the switch circuit in an audible range. The negative current is to flow from the output terminal through an inductor to discharge the output voltage. The main control loop circuitry is configured to transition from the skip mode to the PWM mode based on the output voltage and the target voltage to maintain operation of the switch circuit out of the audible range.
As yet another example, a method includes receiving a pause signal having a state indicating operation in a skip mode in which a switch circuit of a power converter has stopped switching in a pulse width modulation (PWM) mode. The method includes providing a start signal based on the pause signal in response to detecting that the switch circuit has stopped switching for a threshold duration. The method includes generating at least one pulse during the skip mode based on the start signal. The method includes providing negative current from an output of the power converter through an inductor based on the at least one pulse. The method includes discharging an output voltage at the output of the power converter based on the burst of negative current. The method includes transitioning from the skip mode to the PWM mode based on the output voltage and a target voltage to maintain operation of the switch circuit out of an audible range.
This disclosure relates to an out-of-audio control scheme for a power converter, such as a switching power supply. The out-of-audio control is configured to implement switching in bursts that occur intermittently at a time interval that is out of an audible range. For example, an out-of-audio switching control loop is configured to provide a burst of negative current (e.g., one or more negative current pulses) through an inductor during a skip mode in which the device does not switch. The negative current flows from an output of a power converter through an inductor to discharge the output voltage based on the negative current. This inductive discharge of the output voltage allows the skip mode, in which the device does not switch, to be exited naturally without a need to prematurely force a pulse width modulation (PWM) mode of operation to maintain out-of-audio operation. That is, the negative inductor current discharges the output voltage to cause a natural transition from the skip mode to an active switching mode by the main control loop to regulate the output voltage based on the output voltage falling below a target voltage. Because the output voltage is discharged in this way, the control also prevents net positive energy from accumulating on an output capacitor at the output of the converter, which avoids runaway that may occur in other approaches that force a PWM mode to implement out-of-audio operation.
As an example, a power converter (e.g., a buck converter, a boost converter or a buck-boost converter) includes a main control loop that is configured to regulate an output voltage to a target voltage. The power converter also includes an out-of-audio control loop configured to provide bursts of negative current for discharging the output voltage through the inductor at a frequency that is out of an audible range. For example, the out-of-audio control loop includes a watchdog circuit having an input adapted to be receive a pause signal of the power converter. For example, the pause signal is set high when the converter switch circuit has stopped switching and is operating in a skip mode and is set low during switching in a PWM operating mode. The watchdog circuit monitors the skip duration (e.g., beginning when the pause signal is asserted) to ensure that the burst switching frequency remains out of the audible range, such as a frequency of at least about 20 kHz (corresponding to a period of 50 microseconds or less). In response watchdog circuit detecting that the pause signal is high for a threshold duration (e.g., about 40 microseconds or less), the watchdog circuit provides a start signal. A pulse generator circuit is configured to generate one or more pulses based on the start signal. The one or more pulses are utilized to generate the burst of negative current for discharging the output voltage. For example, the pulse generator supplies the one or more pulses to a driver circuit that is configured to control the converter switch circuit to provide the negative current through the inductor.
In an example where the switch circuit is implemented by field effect transistors (FETs), the negative current automatically returns to the input voltage through a back-gate diode of a respective FET when the switches are turned off following a negative burst through the inductor. As the output voltage falls below the target voltage, the main control loop of the power converter enters a PWM mode to control the switch circuit (through PWM switching) for regulating the output voltage with respect to the target voltage. The main control loop terminates the switching of the switch circuit based on the output voltage being regulated and the power converter again enters the skip mode, in which the pause signal goes high. This control process, which is implemented by the main and auxiliary control loops during low or no load conditions, can be implemented to keep the periodic switching bursts out of the audible range.
Advantageously, because the out-of-audio control loop applies negative current bursts to discharge the output voltage prior to supplying positive pulses, the out-of-audio control loop ensures that the output voltage cannot run away, such as by repeatedly charging an output capacitor. Additionally, because energy is first inductively discharged from the output voltage and returned to the input voltage, the approach disclosed herein can operate with increased power efficiency compared to many existing approaches. For example, one existing approach is to maintain a nominal load on the output during a power saving mode such as when low or no load is externally applied. Such an approach, however, results in continuous dissipation of energy. Another existing approach is to force switching at a fixed rate, which may be out of an audible range. This other existing approach, however, can result in runaway because forcing of switching could increase the output voltage well above the target voltage.
As used herein, the term “circuit” can include a collection of active and/or passive elements that perform a circuit function, such as an analog circuit and/or digital circuit. Additionally or alternatively, for example, the term “circuit” can include an integrated circuit (IC) where all or some of the circuit elements are fabricated on a common substrate (e.g., semiconductor substrate, such as a die or chip) or within a common package herein. For example, circuitry of a power converter (e.g., the control loops, switch circuits, drivers and the like) may be implemented in an IC chip.
Additionally, the term “couple” is used throughout the specification. The term may cover connections, communications, or signal paths that enable a functional relationship consistent with the description of the present disclosure. For example, if device A generates a signal to control device B to perform an action, in a first example device A is coupled to device B, or in a second example device A is coupled to device B through intervening component C if intervening component C does not substantially alter the functional relationship between device A and device B such that device B is controlled by device A via the control signal generated by device A.
In the example of
In the example of
As shown in the example of
The switch circuit 114 is configured to provide a burst of negative current from the output 120 through terminal 122 and the inductor 116 based on the one or more pulses provided by the pulse generator at 111. The negative burst of current inductively discharges the output voltage VOUT until the output falls below the threshold and the main control loop 103 resumes operation of the power converter 100. For example, the main control loop 103 can provide control signals to the driver circuit 112 to operate the switch circuit 114 for supplying positive current from the input 118 through the inductor 116 and to the output 120 as to increase the output voltage according to a target voltage. The manner of control may be a forced PWM mode or a ramp PWM mode, which may vary depending upon application requirements.
By triggering the pulse generator 110 to cause the switch circuit 114 to provide a negative burst at a frequency that is out of the audible range of the power converter, of the power converter can operate in a manner that is free of audio that may otherwise be distracting to the user. The negative current that is provided further improves energy efficiency over existing approaches, such as disclosed herein, as well as does not require periodic forcing of PWM to achieve out-of-audio operation.
By way of example, the transition between the negative burst 208 and the subsequent burst of positive inductor current 212 (e.g., at time t2) may be controlled by the main control loop regulating the output voltage in a PWM mode. The positive inductor current 212 thus increases the output by accumulating charge in an output capacitor (e.g., coupled to output 120) based on control loop regulating the output voltage VOUT to a target voltage. When the output voltage VOUT has been regulated to the desired target, the start signal 204 goes low, as indicated at 214, and the PAUSE signal 206 goes high at 216. For example, in response to the PAUSE signal going high at 216, the watchdog circuit 104 activates a timer to ensure that the switching is not stopped for a time period that exceeds the audible time period (e.g., about 50 microseconds or more). In this way, the auxiliary control loop 102 operates to ensure that the period between switching bursts 218 is less than the threshold duration that, if exceeded, could result in audible switching of the power converter. As disclosed herein, the negative bursts at the beginning of each burst cycle ensure that the output voltage VOUT does not runaway do to accumulating charge on an output capacitor. Because the negative bursts discharge the output voltage, the approach disclosed herein also allows the main control loop to exit skip mode naturally, and without forcing the converter into a forced-PWM mode.
The watchdog timer 304 is configured to provide a FORCE_SWITCHING signal to another input of the NAND-GATE 302. For example, the watchdog timer 304 is set to ensure that the skip mode does not continue for a threshold duration that will allow the power converter to enter the audible range. The watchdog timer 304 thus provides the FORCE_SWITCHING signal to indicate that a threshold duration has lapsed from when the PAUSE signal was asserted (e.g., a duration of about 40 microseconds after PAUSE signal going high) and to enable switching by the switch circuit as disclosed herein while PAUSE signal remains high. The time interval implemented by the watchdog timer 304 may be predetermined or programmable. For example, the time interval is set according to a configuration of components in analog circuitry used to implement the watchdog timer, and different components can result in different intervals. In another example, the time interval can be set as a value (e.g., a counter or timer value) provided to digital circuitry used to implement the watchdog timer 304. The NAND-gate 302 thus performs a logical NAND operation and provides a resulting start signal at 306 to an input of an inverter 308. The inverter thus supplies an inverted version of the start signal at 310 corresponding to an input of a pulse generator 312.
For example, the pulse generator 312 corresponds to the pulse generator 110 of
As disclosed herein, an auxiliary control loop, such as may be implemented as control loop 102 or 300, is configured to control the switch devices S1, S2, S3 and S4 to implement out-of-audio control. For example, the auxiliary control loop controls the switch devices S1, S2, S3 and S4 to provide one or more negative bursts of inductor current so that a net positive charge does not accumulate on the output capacitor COUT.
As shown in the plot 502 of
TON<(VIN+2*Vd)/(VIN+VOUT+2*Vd)*T
-
- where: Vd denotes the back-gate diode voltage (e.g., Vd≈0.7V), and
- T denotes the period of pulses (T=TON+TOFF).
The above formula used to set TON may vary based on the type of converter used.
- T denotes the period of pulses (T=TON+TOFF).
- where: Vd denotes the back-gate diode voltage (e.g., Vd≈0.7V), and
Thus, by tri-stating both the buck and boost power stages of the converter 500, stored energy from COUT is transferred to the inductor (during TON) which is then returned to the input voltage (during TOFF) through respective back-gate diodes shown as current path 510. In some examples, the TON and TOFF phases of each pulse may be repeated over a number of pulses according to the number of one or more pulses generated (e.g., by pulse generator 110 or 312). Accordingly, during each TON phase, the output voltage VOUT is discharged through the path 508 to provide negative current through the inductor L. During TOFF phase, the switches S1, S2, S3 and S4 are turned off and the negative current continues to flow through the inductor L from ground to the input voltage VIN according to the energy stored in the inductor during TON.
As shown in
As an example, the auxiliary control loop, such may be implemented by control loop 102 or 300, is configured to operate the power converter 700 to prevent audible switching noise. As disclosed herein, the out-of-audio control is achieved by applying a negative burst of current through the inductor L1 for discharging the output voltage VOUT at a rate that repeats with a frequency outside of the audible range of the converter 700. Referring to
As mentioned, the out-of-audio control may be applied to any DC-DC converter (e.g., buck converter, boost converter or buck-boost converter).
As yet a further example, each of the on time generator and off time generator may be implemented according to the example timing circuit 1300 of
The IC chip 1502 includes a switch circuit 1510 coupled to the input terminal 1506 and the output terminal 1508. The inductor 1504 is thus located between the switch circuit and the output terminal. In the example of
The controller 1520 includes main control loop circuitry 1522 and auxiliary control loop circuitry 1524. The main control loop circuitry 1522 is configured to control the switch circuit 1510 in a pulse width modulation (PWM) mode to regulate the output voltage VOUT relative to a target voltage (VTARGET). The auxiliary control loop circuitry 1524 is configured to control the switch circuit 1510 to provide a burst of negative current in response to operating in a skip mode for a threshold duration. As disclosed herein, the auxiliary control loop circuitry 1524 controls the threshold duration of the skip mode to be is less than an audio range. The auxiliary control loop circuitry 1524 may be implemented as circuitry 102 or 300 disclosed herein. During the skip mode, for example, the auxiliary control loop circuitry 1524 is configured during the skip mode to supply one or more pulses to the gate drivers to provide the negative burst of current, which flows from the output terminal 1508 through the inductor 1504 to discharge the output voltage VOUT. The main control loop circuitry 1522 is configured to transition from the skip mode to the PWM mode based on the output voltage VOUT and the target voltage VTARGET, such that operation of the switch circuit 1510 remains out of the audio range.
The IC chip 1502 may also include a feedback circuit 1526 configured to provide the controller 1520 feedback based on the output voltage and the target voltage to enable the main and auxiliary control loops to operate as disclosed herein. For example, the feedback circuit 1526 includes an error amplifier 1528 having an input coupled to receive an input corresponding to the output voltage VOUT. In an example, a voltage divider includes resistors 1530 and 1532 coupled between the terminal 1508 and ground. The inverting input is coupled to a node 1534 between resistors 1530 and 1532. The target voltage VTARGET is coupled to non-inverting input. The error amplifier 1528 is configured to compare the divided voltage at 1534 (representing the output voltage VOUT) with the target voltage VTARGET. The error amplifier 1528 is configured to provide an error signal at an output 1536 based on the output voltage VOUT and the target voltage VTARGET. The output 1536 is coupled to an input of a current comparator 1538 and a clamp circuit 1540. A sensed input current ISNS (e.g., from a current sense circuit) is provided to another input of the comparator 1538. The comparator 1538 provides a feedback signal to the controller 1520, which is utilized by the main control loop for regulating the output voltage VOUT at 1508. The clamp circuit 1540 is configured to clamp the error signal at 1536 to generate a PAUSE signal at an output 1542 thereof that is provided to the controller. For example, the PAUSE signal is provided to the main and auxiliary control loops 1522 and 1524 and is used to specify when the converter is operating in the skip mode, as disclosed herein. Thus, the main control loop is configured to control the switch circuit 1510 to enter the pulse width modulation operating mode and supply the positive current based on the PAUSE signal having a logic low value. For example, the clamp circuit 1540 provides the PAUSE signal having logic low value based on the error signal at 1536 indicating that the output voltage is less than a target voltage, such that the main control loop can control the switch circuit 1510 to provide current to the output 1508 for charging the output capacitor as disclosed herein.
At 1604, a start signal is provided, such as implemented by watchdog circuit 104, 301, based on the pause signal in response to detecting that the switch circuit has stopped switching for a threshold duration (e.g., about 40 microseconds or less). For example, the duration can be tracked by a watchdog timer (e.g., timer 304 or 1100) of the watchdog circuit and used to provide the start signal. As an example, the start signal is triggered to ensure that a duration between adjacent switching cycles do not exceed a threshold duration that would operate the switch circuit in the audible range. As disclosed herein, the start signal may be provided based on the force switching signal and the pause signal (e.g., by NAND-gate 302 ANDing the force switching signal and the pause signal).
At 1606, at least one pulse is generated, such as by pulse generator 110, 312, 1200, during the skip mode based on the start signal. As disclosed herein, the number and/or width of pulses may vary according to application requirements. For example, during the skip mode, the pulse generator is configured to generate the one or more pulse at 1606 as a predetermined number of pulses generated based on the start signal, a variable number of pulses generated based on the start signal or a number of one or more pulses controlled based on the output voltage relative to the target voltage (e.g. controlled based on the error signal at 1536).
At 1608, negative current (e.g., a negative current burst) is provided from an output of the power converter through an inductor based on the at least one pulse. For example, an auxiliary control loop, such as implemented by control loop 102, 300, 1524, is configured to control a switch circuit (e.g., circuit 114, S1, S2, S3, S4, 1500) based on the one or more pulses to provide one or more pulses of negative inductor current. At 1610, the output voltage is discharged based on the negative current. For example, the negative current is pulled from the output through the inductor and to ground during a first phase of a given pulse and then the current is returned to the input voltage during a second phase of the given pulse, such as disclosed herein (e.g., by controlling one or more switch devices). At 1612, the method transitions the power converter from the skip mode to the PWM operating mode based on the output voltage and the target voltage. For example, the negative current operates to discharge the output voltage (e.g., stored in an output capacitor COUT) to a level that is below a target voltage, and the main control loop, such as implemented by loop 103 or 1522, is configured to enter the PWM mode and control switching to provide positive inductor current (e.g., by operating of the switch circuit in the PWM mode) to regulate the output voltage with respect to the target voltage. In this way, the method maintains operation of the switch circuit out of an audible range.
What have been described above are examples of the present invention. It is, of course, not possible to describe every conceivable combination of components or methodologies for purposes of describing the present invention, but one of ordinary skill in the art will recognize that many further combinations and permutations of the present invention are possible. Accordingly, the present invention is intended to embrace all such alterations, modifications and variations that fall within the spirit and scope of the appended claims. Additionally, where the disclosure or claims recite “a,” “an,” “a first,” or “another” element, or the equivalent thereof, it should be interpreted to include one or more than one such element, neither requiring nor excluding two or more such elements. As used herein, the term “includes” means includes but not limited to, and the term “including” means including but not limited to. The term “based on” means based at least in part on.
Claims
1. A power converter comprising:
- a watchdog circuit having an input adapted to be coupled to a pause signal of a switching power supply, the watchdog circuit configured to provide a start signal at an output thereof based on the pause signal indicating that the power converter has stopped switching for a threshold duration that is less than an audible switching range of the power converter;
- a pulse generator circuit having an input coupled to the output of the watchdog circuit and configured to generate at least one pulse based on the start signal; and
- a switch circuit having an input terminal adapted to be coupled to an input voltage and at least one other terminal adapted to be coupled to an inductor, the switch circuit configured to provide negative current from an output of the power converter through the at least one other terminal based on the at least one pulse.
2. The power converter of claim 1, further comprising a driver circuit coupled between the pulse generator circuit and the switch circuit, outputs of the driver circuit coupled to control inputs of respective switches of the switch circuit.
3. The power converter of claim 1, wherein the pulse generator circuit is configured to provide a predetermined number of pulses based on the start signal.
4. The power converter of claim 1, wherein the pulse generator circuit is configured to provide a variable number of pulses based on the start signal.
5. The power converter of claim 1, wherein the pulse generator circuit is configured to control the at least one pulse based on an output voltage at the output of the power converter relative to a target output voltage.
6. The power converter of claim 1, wherein the pulse generator circuit is configured to generate the at least one pulse as a plurality of pulses having a predetermined duty cycle.
7. The power converter of claim 1, wherein the watchdog circuit comprises:
- a timer configured to generate a force switching signal based on operating in a skip mode for the threshold duration; and
- logic circuit configured to provide the start signal based on the force switching signal and the pause signal.
8. The power converter of claim 7, wherein the threshold duration of the skip mode is less than about 40 microseconds.
9. The power converter of claim 7, wherein the watchdog circuit and pulse generator define at least a portion of an auxiliary control loop, the power converter further comprising a main control loop configured to control the switch circuit in a pulse width modulation operating mode based on an output voltage of the power converter relative to a target voltage, the main control loop also configured to control the switch circuit to provide positive current to the output during the pulse width modulation operating mode.
10. The power converter of claim 9, further comprising:
- a feedback circuit configured to provide an error signal based on the output voltage of the power converter relative to the target voltage, wherein the pause signal is generated based on the error signal; and
- control logic configured to control the switch circuit to enter the pulse width modulation operating mode and supply the positive current based on the pause signal having a state indicating that the output voltage is less than the target voltage.
11. The power converter of claim 9, further comprising a clamp circuit configured to set a state of the pause signal based on the output voltage relative to the target voltage.
12. The power converter of claim 1, wherein the power converter is configured as one of a buck converter, a boost converter or a buck-boost converter.
13. A system, comprising:
- a switch circuit having an input terminal and an output terminal, the input terminal coupled to an input voltage and the output terminal coupled to an output voltage of the system;
- main control loop circuitry configured to control the switch circuit in a pulse width modulation (PWM) mode to regulate the output voltage relative to a target voltage; and
- auxiliary control loop circuitry configured to control the switch circuit to provide negative current in response to operating in a skip mode when switching is paused for a threshold duration, which is less than a duration to operate the switch circuit in an audible range, the negative current to flow from the output terminal through an inductor to discharge the output voltage, the main control loop circuitry configured to transition from the skip mode to the PWM mode based on the output voltage and the target voltage to maintain operation of the switch circuit out of the audible range.
14. The system of claim 13, wherein the auxiliary control loop circuitry comprises:
- a watchdog circuit configured to provide a start signal based on a pause signal indicating that the switch circuit has stopped switching in the PWM mode and has operated in the skip mode for the threshold duration; and
- a pulse generator circuit configured to generate at least one pulse based on the start signal, the negative current being provided based on the at least one pulse.
15. The system of claim 14, wherein the watchdog circuit comprises:
- a timer configured to generate a force switching signal based on operating in the skip mode for the threshold duration, which is sufficient to maintain switching by the switch circuit out of the audible range; and
- logic configured to provide the start signal based on the force switching signal and the pause signal.
16. The system of claim 15, wherein the threshold duration of the skip mode sufficient to maintain switching by the switch circuit out of the audible range is less than about 40 microseconds.
17. The system of claim 14, wherein the pulse generator circuit is configured to one of provide a predetermined number of pulses based on the start signal, provide a variable number of pulses based on the start signal or control pulses based on the output voltage of the relative to the target voltage.
18. The system of claim 13, wherein the main control loop circuitry, the auxiliary control loop circuitry and the switch circuit are implemented in an integrated circuit chip.
19. The system of claim 13, further comprising the inductor coupled to the at least one inductor terminal between the switch circuit and the output terminal.
20. A method comprising:
- receiving a pause signal having a state indicating operation in a skip mode in which a switch circuit of a power converter has stopped switching in a pulse width modulation (PWM) mode;
- providing a start signal based on the pause signal in response to detecting that the switch circuit has stopped switching for a threshold duration;
- generating at least one pulse during the skip mode based on the start signal; and
- providing a negative current from an output of the power converter through an inductor based on the at least one pulse;
- discharging an output voltage at the output of the power converter based on the negative current; and
- transitioning from the skip mode to the PWM mode based on the output voltage and a target voltage to maintain operation of the switch circuit out of an audible range of the switch circuit.
21. The method of claim 20, wherein providing the start signal comprises:
- generating a force switching signal based on operating in the skip mode for the threshold duration; and
- provide the start signal based on the force switching signal and the pause signal.
22. The method of claim 20, wherein the at least one pulse during the skip mode comprises one of a predetermined number of pulses generated based on the start signal, a variable number of pulses generated based on the start signal or a number of one or more pulses controlled based on the output voltage relative to the target voltage.
Type: Application
Filed: Feb 13, 2020
Publication Date: Aug 19, 2021
Inventors: ANMOL SHARMA (Freising), THOMAS KELLER (Attenkirchen), GERHARD THIELE (Dachau)
Application Number: 16/790,218