FLUSH WATER TANK APPARATUS AND FLUSH TOILET APPARATUS PROVIDED WITH THE SAME
The present invention is a flush water tank apparatus (4) and includes: a storage tank (10) on which a drain port (10a) is formed, a discharge valve (12) opening/closing the drain port; a discharge valve hydraulic drive unit (14) driving the discharge valve using water supply pressure; a clutch mechanism (30) coupling the discharge valve and the discharge valve hydraulic drive unit to pull up the discharge valve; flush water amount selection device capable of selecting between a first and a second amount of flush water; a timing control mechanism controlling a timing of the drain port being blocked; and a control jet unit (20) jetting, when the second amount is selected, flush water to a water receiving surface provided on the timing control mechanism so that a timing of the drain port being blocked is earlier than a case of the first amount of flush water.
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The present invention relates to a flush water tank apparatus and, in particular, to a flush water tank apparatus that supplies flush water to a flush toilet, and a flush toilet apparatus provided with the flush water tank apparatus.
Description of the Related ArtIn Japanese Patent Laid-Open No. 2009-257061, a low tank apparatus is described. In this low tank apparatus, a hydraulic cylinder device having a piston and a drain unit is arranged inside a low tank provided with a discharge valve, and the piston and the discharge valve are coupled via a coupling unit. At the time of discharging flush water in the low tank, water is supplied to the hydraulic cylinder device by opening a solenoid value, and the piston is pushed up. Since the piston is connected to the discharge valve via the coupling unit, the discharge valve is pulled up by movement of the piston, the discharge valve is opened, and the flush water in the low tank is discharged. The water supplied to the hydraulic cylinder device flows out from the drain unit and flows into the low tank.
Furthermore, in the case of causing the discharge valve to be closed, supply of water to the hydraulic cylinder device is stopped by causing the solenoid valve to be closed. Thereby, the pushed-up piston descends, and, accompanying this, the solenoid valve returns to a valve closed position due to its own weight. At this time, since the water in the hydraulic cylinder device flows out from the drain unit little by little, the piston slowly descends, and the discharge valve gradually returns to the valve closed position. Further, in the low tank apparatus described in Japanese Patent Laid-Open No. 2009-257061, a time during which the discharge valve is opened is changed by adjusting a time during which the solenoid valve is open, and, thereby, washings with different amounts of flush water, such as large washing and small washing, are realized.
The low tank apparatus described in Japanese Patent Laid-Open No. 2009-257061, however, has a problem that it is difficult to accurately set the amount of flush water to be discharged. In other words, since water in the hydraulic cylinder device flows out from the drain unit little by little after the solenoid valve is closed to cause the discharge valve to be closed, in the low tank apparatus described in Japanese Patent Laid-Open No. 2009-257061, descent of the piston is gradual, and it is difficult to set the time during which the discharge valve is open short. Further, since the descent speed of the piston is dependent on the outflow rate of the water from the drain unit and sliding resistance of the piston, there is a possibility that variation occurs, and there is a possibility that change over time occurs. Therefore, it is difficult to accurately set the amount of flush water to be discharged, in the low tank apparatus described in Japanese Patent Laid-Open No. 2009-257061.
Therefore, an object of the present invention is to provide a flush water tank apparatus capable of accurately setting the amount of flush water to be discharged while opening the discharge valve using water pressure of supplied water, and a flush toilet apparatus provided with the flush water tank apparatus.
SUMMARY OF THE INVENTIONIn order to solve the problem described above, the present invention is a flush water tank apparatus for supplying flush water to a flush toilet, the flush water tank apparatus including: a storage tank storing flush water to be supplied to the flush toilet, with a drain port for discharging the stored flush water to the flush toilet formed therein; a discharge valve opening/closing the drain port and performing supply/stop of the flush water to the flush toilet; a discharge valve hydraulic drive unit driving the discharge valve using water supply pressure of supplied tap water; a clutch mechanism coupling the discharge valve and the discharge valve hydraulic drive unit to pull up the discharge valve by driving force of the discharge valve hydraulic drive unit, and being disconnected at a predetermined timing to cause the discharge valve to descend; a flush water amount selection device capable of selecting between a first amount of flush water for washing the flush toilet and a second amount of flush water smaller than the first amount of flush water; a first float device including a first float moved according to a water level in the storage tank and a first engaging member capable of moving to an engaging position of engaging with the discharge valve to hold the discharge valve and a non-engaging position of not engaging with the discharge valve in conjunction with movement of the first float; a second float device including a second float moved according to the water level in the storage tank and a second engaging member capable of moving to an engaging position of engaging with the discharge valve and a non-discharging position of not engaging with the discharge valve in conjunction with movement of the second float and causing the second engaging member to move to the non-engaging position at a height different from a height at which the first float causes the first engaging member to move to the non-engaging position; and a float driving mechanism driving the first float to cause the first engaging member to move to the non-engaging position when the second amount of flush water is selected by the flush water amount selection device; wherein by the first engaging member of the first float device being moved to the non-engaging position, the discharge valve engages with the second engaging member of the second float device.
In the present invention configured as described above, flush water to be supplied to the flush toilet is stored in the storage tank with the drain port formed thereon. The discharge valve hydraulic drive unit drives the discharge valve using water supply pressure of supplied tap water, and performs supply/stop of flush water to the flush toilet. The clutch mechanism couples the discharge valve and the discharge valve hydraulic drive unit to pull up the discharge valve by driving force of the discharge valve hydraulic drive unit. Further, the clutch mechanism is disconnected at a predetermined timing, and, thereby, the discharge valve is caused to descend. As for an amount of flush water to wash the flush toilet, the first amount of flush water or the second amount of flush water smaller than the first amount of flush water is selected by the flush water amount selection device. Furthermore, the first engaging member of the first float device is moved to the engaging position or the non-engaging position. At the engaging position, the first engaging member engages with the discharge valve and holds the discharge valve. The second engaging member of the second float device is configured to hold the discharge valve at a height different from a height by the first float device. When the second amount of flush water is selected, the float driving mechanism drives the first float to cause the first engaging member to move to the non-engaging position. As a result, the discharge valve is engaged with the second engaging member of the second float device.
According to the present invention configured as described above, since the discharge valve and the discharge valve hydraulic drive unit are coupled by the clutch mechanism and disconnected at a predetermined timing, it becomes possible to cause the discharge valve to move irrespective of the operation speed of the discharge valve hydraulic drive unit and cause the discharge valve to be closed. Thereby, it becomes possible to, even if the operation speed of the discharge valve hydraulic drive unit varies at the time of causing the discharge valve to descend, control the timing of causing the discharge valve to be closed without being influenced by the variation. Further, since the float driving mechanism drives the first float to cause the first engaging member to move to the non-engaging position, it is possible to selectively cause the first float device or the second float device to operate according to a selected amount of flush water. Thereby, it is possible to set the first or second amount of flush water using the clutch mechanism.
According to the present invention, it is possible to provide a flush water tank apparatus capable of accurately setting the amount of flush water to be discharged while opening a discharge valve by a discharge valve hydraulic drive unit, and a flush toilet apparatus provided with the flush water tank apparatus.
Next, a flush toilet apparatus according to an embodiment will be described with reference to accompanying drawings.
As shown in
Further, “large washing” or “small washing” for washing the bowl 2a is executed by the user pressing a push button 6a on the remote controller 6. Therefore, in the present embodiment, the remote controller 6 functions as flush water amount selection device capable of selecting between a first amount of flush water for washing the flush toilet main body 2 and a second amount of flush water smaller than the first amount of flush water. Note that, though the human sensor 8 is provided on the toilet seat in the present embodiment, the present invention is not limited to this form. The human sensor 8 is only required to be provided at a position where it is possible to detect the user's motions of sitting on, standing from, approach to and leaving from the toilet seat, and holding his hand. For example, the human sensor 8 may be provided on the flush toilet main body 2 or the flush water tank apparatus 4. Further, the human sensor 8 may be anything that can detect the user's motions of sitting on, standing from, approach to and leaving from the toilet seat, and holding his hand, and, for example, an infrared sensor or a microwave sensor can be used as the human sensor 8.
As shown in
The storage tank 10 is a tank configured to store flush water to be supplied to the flush toilet main body 2, and the drain port 10a for discharging the stored flush water to the flush toilet main body 2 is formed on a bottom portion of the storage tank 10. Inside the storage tank 10, an overflow pipe 10b is connected to the downstream side of the drain port 10a. The overflow pipe 10b vertically rises from near the drain port 10a and extends above a stopped water level WL of the flush water stored in the storage tank 10. Therefore, flush water that has flowed in from the upper end of the overflow pipe 10b bypasses the drain port 10a and flows out directly to the flush toilet main body 2.
The discharge valve 12 is a valve body arranged so as to open/close the drain port 10a. The discharge valve 12 is opened by being pulled upward, and flush water in the storage tank 10 is discharged to the flush toilet main body 2, so that the bowl 2a is washed. The discharge valve 12 is pulled up by driving force of the discharge valve hydraulic drive unit 14. When the discharge valve 12 is pulled up to a predetermined height, the clutch mechanism 30 is disconnected, and the discharge valve 12 descends due to its own weight. When the discharge valve 12 descends, the discharge valve 12 is held for a predetermined time by the first float device 26 or the second float device 28 so that a time required for the discharge valve 12 to seat on the drain port 10a is adjusted.
The discharge valve hydraulic drive unit 14 is configured to utilize water supply pressure of flush water supplied from a tap water pipe to drive the discharge valve 12. Specifically, the discharge valve hydraulic drive unit 14 has a cylinder 14a into which water supplied from the water supply control valve 16 flows, a piston 14b slidably arranged in the cylinder 14a, and a rod 32 that projects from the lower end of the cylinder 14a to drive the discharge valve 12.
Furthermore, a spring 14c is arranged inside the cylinder 14a and energizes the piston 14b downward. A packing 14e is attached to the piston 14b so that watertightness between the inner wall surface of the cylinder 14a and the piston 14b is ensured. Furthermore, the clutch mechanism 30 is provided at the lower end of the rod 32, and the rod 32 and a valve stem 12a of the discharge valve 12 are coupled/released by the clutch mechanism 30.
The cylinder 14a is a cylindrical-shaped member, which is arranged with its axis in the vertical direction and accepts the piston 14b inside in a slidable state. A drive unit water supply passage 34a is connected to a lower end portion of the cylinder 14a so that water flowing out of the water supply control valve 16 flows into the cylinder 14a. Therefore, the piston 14b in the cylinder 14a is pushed up against energizing force of the spring 14c by the water flowing into the cylinder 14a.
On an upper part of the cylinder 14a, an outflow hole is provided, and a drive unit discharge passage 34b communicates with the inside of the cylinder 14a via the outflow hole. Therefore, when water flows into the cylinder 14a from the drive unit water supply passage 34a connected to a lower part of the cylinder 14a, the piston 14b is pushed upward from the lower part of the cylinder 14a which is a first position. Then, when the piston 14b is pushed up to a second position above the outflow hole, the water that flowed into the cylinder 14a flows through the drive unit discharge passage 34b from the outflow hole. In other words, when the piston 14b is moved to the second position, the drive unit water supply passage 34a and the drive unit discharge passage 34b are caused to communicate with each other via the inside of the cylinder 14a. At a distal end portion of the drive unit discharge passage 34b extending from the cylinder 14a, a discharge passage branch portion 34c is provided. The drive unit discharge passages 34b branched at the discharge passage branch portion 34c are configured so that one of them causes water to flow out into the storage tank 10 and the other causes water to flow out into the overflow pipe 10b. Therefore, a part of flush water flowing out from the cylinder 14a is discharged to the flush toilet main body 2 through the overflow pipe 10b, and the remaining flush water is stored in the storage tank 10.
The rod 32 is a rod-shaped member connected to the lower surface of the piston 14b. The rod 32 passes through a through hole 14f formed in the bottom surface of the cylinder 14a and extends in a manner of projecting downward from inside the cylinder 14a. Between the rod 32 projecting downward from the cylinder 14a and the inner wall of the through hole 14f of the cylinder 14a, a gap 14d is provided, and a part of water flowing into the cylinder 14a flows out from the gap 14d. The water flowing out from the gap 14d flows into the storage tank 10. Note that, since the gap 14d is relatively narrow, and flow channel resistance is large, pressure inside the cylinder 14a increases due to the water flowing into the cylinder 14a from the drive unit water supply passage 34a even in the state of water flowing out from the gap 14d, and the piston 14b is pushed up, being against the energizing force of the spring 14c.
The water supply control valve 16 is configured to control water supply to the discharge valve hydraulic drive unit 14 based on operation of the solenoid valve 18 and control supply/stop of water to the storage tank 10. That is to say, the water supply control valve 16 is provided with a main valve body 16a, a main valve port 16b opened/closed by the main valve body 16a, a pressure chamber 16c for causing the main valve body 16a to move, and two pilot valves 16d, 16e for switching pressure in the pressure chamber 16c.
The main valve body 16a is configured so as to open/close the main valve port 16b of the water supply control valve 16. When the main valve port 16b is opened, tap water supplied from a water supply pipe 38 flows into the discharge valve hydraulic drive unit 14. The pressure chamber 16c is provided adjacent to the main valve body 16a in a case of the water supply control valve 16. The pressure chamber 16c is configured so that a part of the tap water supplied from the water supply pipe 38 flows in so that internal pressure increases. When the pressure in the pressure chamber 16c increases, the main valve body 16a is moved toward the main valve port 16b, and the main valve port 16b is closed.
The pilot valves 16d, 16e are configured to open/close pilot valve ports (not shown) provided for the pressure chamber 16c. When the pilot valve ports (not shown) are opened by the pilot valves 16d, 16e, water in the pressure chamber 16c flows out, and the internal pressure decreases. When the pressure in the pressure chamber 16c decreases, the main valve body 16a leaves from the main valve port 16b, and the water supply control valve 16 is opened. Since the two pilot valves 16d and 16e are provided for the pressure chamber 16c, the pressure in the pressure chamber 16c rises when both of the pilot valves 16d and 16e are opened, and the water supply control valve 16 is closed.
The pilot valve 16d is moved by the solenoid valve 18 attached to the pilot valve 16d to open/close the pilot valve port (not shown). The solenoid valve 18 is connected to a controller 40 and causes the pilot valve 16d to move, based on a command signal from the controller 40. Specifically, the controller 40 receives a signal from the remote controller 6 or the human sensor 8 and sends an electrical signal to the solenoid valve 18 to cause the solenoid valve 18 to operate.
To the pilot valve 16e, a float switch 42 is connected. The float switch 42 is configured to control the pilot valve 16e based on a water level in the storage tank 10 to open/close a pilot valve port (not shown). In other words, when the water level in the storage tank 10 reaches a predetermined water level, the float switch 42 sends a signal to the pilot valve 16e to cause the pilot valve port (not shown) to be closed. In other words, the float switch 42 is configured to set the water storage level in the storage tank 10 to the predetermined stopped water level WL. The float switch 42 is arranged in the storage tank 10 and is configured to, when the water level in the storage tank 10 increases to the stopped water level WL, stop water supply from the water supply control valve 16 to the discharge valve hydraulic drive unit 14.
Further, the drive unit water supply passage 34a between the water supply control valve 16 and the discharge valve hydraulic drive unit 14 is provided with a vacuum breaker 36. When negative pressure occurs on the water supply control valve 16 side, backflow of water to the water supply control valve 16 side is prevented by the vacuum breaker 36.
The flush water amount control valve 22 is configured to control water supply to the control jet unit 20 based on operation of the solenoid valve 24. Though the flush water amount control valve 22 is connected to the water supply pipe 38 via the water supply control valve 16, tap water supplied from the water supply pipe 38 always flows into the flush water amount control valve 22 irrespective of whether the water supply control valve 16 is open or closed. The flush water amount control valve 22 is provided with a main valve body 22a, a pressure chamber 22b and a pilot valve 22c, and the pilot valve 22c is opened/closed by the solenoid valve 24. When the pilot valve 22c is opened by the solenoid valve 24, the main valve body 22a of the flush water amount control valve 22 is opened, and tap water flowing in from the water supply pipe 38 is supplied to the control jet unit 20 and jetted downward into the storage tank 10. Further, the solenoid valve 24 is connected to the controller 40 and causes the pilot valve 22c to move, based on a command signal from the controller 40. Specifically, the controller 40 sends an electrical signal to the solenoid valve 24 based on an operation of the remote controller 6 to cause the solenoid valve 24 to operate.
Further, a duct between the flush water amount control valve 22 and the control jet unit 20 is provided with a vacuum breaker 44. When negative pressure is generated on the flush water amount control valve 22 side, backflow of water to the flush water amount control valve 22 side is prevented by the vacuum breaker 44.
Water supplied from the tap water pipe is supplied to each of the water supply control valve 16 and the flush water amount control valve 22 via a stop cock 38a arranged outside the storage tank 10 and a fixed flow valve 38b arranged on the downstream side of the stop cock 38a in the storage tank 10. The stop cock 38a is provided to stop supply of water to the flush water tank apparatus 4 at the time of maintenance and the like, and is usually used in an open state. The fixed flow valve 38b is provided to cause water supplied from the tap water pipe to flow into the water supply control valve 16 and the flush water amount control valve 22 at a predetermined flow rate, and is configured so that water at a certain flow rate is supplied irrespective of the installation environment of the flush toilet apparatus 1.
Next, a configuration and operation of the clutch mechanism 30 will be described, newly referring to
First, as shown in
The rotary shaft 30a is attached at the lower end of the rod 32 in the horizontal direction and supports the hook member 30b in a rotatable state. The hook member 30b is a plate-shaped member, and an intermediate part of the hook member 30b is rotatably supported by the rotary shaft 30a. The lower end of the hook member 30b is bent in a hook shape to form a hook portion. The engaging claw 30c provided on the upper end of the valve stem 12a of the discharge valve 12 is a claw in a right-angle triangular shape. The base of the engaging claw 30c is almost in the horizontal direction, and the side face is formed to be sloped downward.
In the state shown in
Next, as shown in
Furthermore, as shown in
Next, configurations and operations of the first float device 26 and the second float device 28 will be described, newly referring to
As shown in
The first float 26a is a hollow rectangular parallelepiped member and is configured to receive buoyancy from flush water stored in the storage tank 10. When the water level in the storage tank 10 is a predetermined water level or above, the first float 26a is in the state shown by solid lines in
The first holding mechanism 46 is a mechanism that supports the first float 26a in a rotatable state and has a support shaft 46a, and an arm member 46b and a first engaging member 46c supported by the support shaft 46a. The support shaft 46a is a rotary shaft fixed to the storage tank 10 by an arbitrary member (not shown) and supports the arm member 46b and the first engaging member 46c in a rotatable state. At a proximal end portion of the valve stem 12a of the discharge valve 12, a holding claw 12b formed to be engageable with the first engaging member 46c is formed. The holding claw 12b is a projection in a right-angle triangular shape, which extends toward the first engaging member 46c from the proximal end portion of the valve stem 12a. Its base is in the horizontal direction, and its side face is formed to be sloped downward.
The support shaft 46a is a shaft extending in a direction orthogonal to the surface of
An upper end portion of the arm member 46b is fixed to the bottom surface of the first float 26a. Therefore, in a state of receiving buoyancy, the first float 26a is held in the state shown by the solid lines in
Furthermore, the first engaging member 46c is a member rotatably attached to the support shaft 46a, and its proximal end portion is rotatably supported by both end portions of the support shaft 46a. A distal end portion of the first engaging member 46c curvedly extends towards the valve stem 12a of the discharge valve 12. Therefore, in the state in which the first float 26a has been rotated to the position shown by the solid lines in
The first engaging member 46c is configured to be rotated around the support shaft 46a in conjunction with the arm member 46b. In other words, when the first float 26a and the arm member 46b rotate from the state shown by the solid lines in
In the state in which the discharge valve 12 is pulled upward, and the holding claw 12b is positioned above the first engaging member 46c as shown by solid lines in
Then, when the water level in the storage tank 10 drops, the position of the first float 26a descends, and the first float 26a and the arm member 46b rotate to the position shown by imaginary lines in
Further, as shown in
Furthermore, the flush water jetted from the control jet unit 20 hits an upper surface 26b of the first float 26a oriented to face the jet port 20a and acts to push down the first float 26a. Therefore, the upper surface 26b of the first float 26a functions as a water receiving surface where the flush water jetted from the control jet unit 20 hits. By causing flush water to be jetted from the control jet unit 20 and causing the flush water to hit the water receiving surface of the first float 26a, the first engaging member 46c of the first float device 26 is moved to the non-engaging position shown by the imaginary lines in
Further, a wall surface 26c is provided on an outer periphery of the upper surface 26b of the first float 26a. The wall surface 26c is provided surrounding a collision point P at which flush water jetted from the control jet unit 20 hits the upper surface 26b. Thereby, it becomes difficult for flush water hitting the upper surface 26b of the first float 26a to escape from the upper surface 26b, and it is possible to transmit kinetic energy of the flush water to the upper surface 26b more effectively. The collision point P at which flush water hits the upper surface 26b is positioned on a side away from the support shaft 46a, relative to a center line C of the first float 26a. Since flush water jetted from the control jet unit 20 collides against the side away from the support shaft 46a relative to the center line C of the first float 26a as described above, it is possible to increase the moment of force around the support shaft 46a, which acts by the flush water colliding.
Next, the second float device 28 will be described with reference to
As shown in
The second float 28a is a hollow rectangular parallelepiped member and is configured to receive buoyancy from water stored in the storage tank 10. When the water level in the storage tank 10 is a predetermined water level or above, the second float 28a is in the holding state shown by the solid lines in
The second holding mechanism 48 is a mechanism that supports the second float 28a in a rotatable state and has a support shaft 48a, and an arm member 48b and a second engaging member 48c supported by the support shaft 48a. The configuration and operation of the second holding mechanism 48 is similar to those of the first holding mechanism 46. The second engaging member 48c constituting the second holding mechanism 48 is arranged to engage with a holding claw 12c provided on the valve stem 12a of the discharge valve 12. The holding claw 12c is also a projection in a right-angle triangular shape similarly to the holding claw 12b with which the first engaging member 46c of the first holding mechanism 46 engages, and is formed on the valve stem 12a of the discharge valve 12 at the same height as the holding claw 12b. The second engaging member 48c is positioned at the engaging position when the second float 28a and the arm member 48b are in the state shown by the solid lines in
The support shaft 48a of the second holding mechanism 48 is arranged at a position lower than the support shaft 46a of the first holding mechanism 46. Therefore, the second float device 28 holds the discharge valve 12 at a position different from a position by the first float device 26, a position lower than the position by the first float device 26. Furthermore, since the arm member 48b of the second holding mechanism 48 is formed longer than the arm member 46b of the first holding mechanism 46, the second float 28a is supported at a position higher than the first float 26a. Thereby, when the water level in the water storage tank 10 is low, the second float 28a is rotated to the position of the non-holding state shown by the imaginary lines in
Next, a description will be made on operation of the flush water tank apparatus 4 according to the embodiment of the present invention and operation of the flush toilet apparatus 1 provided with the flush water tank apparatus 4, newly referring to
First, in the toilet washing standby state shown in
Note that, in the flush toilet apparatus 1 of the present embodiment, if a predetermined time passes without the washing button on the remote controller 6 not being pressed after it is detected by the human sensor 8 (
Next, operation of the large washing mode will be described with reference to
When receiving an instruction signal to perform large washing, the controller 40 causes the solenoid valve 18 (
When the discharge valve 12 is pulled up, the holding claw 12c provided on the valve stem 12a of the discharge valve 12 pushes up and rotates the second engaging member 48c of the second holding mechanism 48, and the holding claw 12c gets over the second engaging member 48c. When the discharge valve 12 is further pulled up, the holding claw 12b pushes up and rotates the first engaging member 46c of the first holding mechanism 46, and the holding claw 12b gets over the first engaging member 46c (
When the clutch mechanism 30 is disconnected, the discharge valve 12 starts to descend toward the drain port 10a due to its own weight. Here, since the water level in the storage tank 10 is high immediately after the discharge valve 12 is opened, both of the first engaging member 46c of the first float device 26 and the second engaging member 48c of the second float device 28 are at the engaging positions shown by the solid lines in
Then, when the water level in the storage tank 10 drops as shown in
Note that, though the pilot valve 16e is opened/closed based on a detection signal of the float switch 42 in the present embodiment, the present invention can be configured so that the pilot valve 16e is mechanically opened/closed by a ball tap instead of the float switch 42, as a modification. In this modification, the pilot valve 16e is opened/closed in conjunction with a float that moves up and down according to the water level in the storage tank 10. Meanwhile, in this modification, the pilot valve 16d on the solenoid valve side is closed after the water level in the water storage tank 10 drops after start of washing, and enough time for the pilot valve 16e to be opened passes.
As shown in
When the water level in the storage tank 10 further drops and reaches a predetermined water level WL1 lower than the predetermined water level WL2, the position of the first float 26a supported by the first holding mechanism 46 also drops as shown in
Thereby, the discharge valve 12 seats on the drain port 10a, and the drain port 10a is blocked as shown in
Since the float switch 42 is still in the off state, the open state of the water supply control valve 16 is kept, and water supply to the storage tank 10 is continued. Flush water supplied to the storage tank 10 passes through the discharge valve hydraulic drive unit 14 and reaches the discharge passage branch portion 34c (
When the water level in the storage tank 10 rises to the predetermined stopped water level WL as shown in
Next, operation of the small washing mode will be described with reference to
When receiving an instruction signal to perform small washing, the controller 40 causes the solenoid valve 18 provided for the water supply control valve 16 to operate to open the water supply control valve 16. Furthermore, the controller 40 causes the solenoid valve 24 (
When the flush water amount control valve 22 is opened, flush water flowing in from the water supply pipe 38 passes through the flush water amount control valve 22 and is jetted downward from the control jet unit 20. Note that, since the distal end (the lower end) of the control jet unit 20 is positioned below the stopped water level WL of the storage tank 10, the control jet unit 20 jets flush water from the jet port 20a that is submerged (
In other words, as shown in
Next, as shown in
When the clutch mechanism 30 is disconnected, the discharge valve 12 starts to descend toward the drain port 10a due to its own weight. Here, since the water level in the storage tank 10 is high immediately after the discharge valve 12 is opened, the second engaging member 48c of the second float device 28 is at the engaging position shown by the solid lines in
Here, when being held by the second holding mechanism 48, the discharge valve 12 is held at a position lower than the case of being held by the first holding mechanism 46. By the discharge valve 12 being held by the second holding mechanism 48, the drain port 10a is kept in the open state, and discharge of flush water in the storage tank 10 to the flush toilet main body 2 is kept. After the discharge valve 12 descends, and the holding claw 12b of the discharge valve 12 passes the first engaging member 46c of the first holding mechanism 46, the controller 40 sends a signal to the solenoid valve 24 (
Then, when the water level in the storage tank 10 drops as shown in
As shown in
Then, the discharge valve 12 seats on the drain port 10a, and the drain port 10a is blocked as shown in
In the state of
Furthermore, when the water level in the storage tank 10 rises to the predetermined stopped water level WL, the float switch 42 is turned on, and the pilot valve 16e (
According to the flush water tank apparatus 4 of the embodiment of the present invention, since the discharge valve 12 and the discharge valve hydraulic drive unit 14 are coupled by the clutch mechanism 30 and disconnected at a predetermined timing (
Further, according to the flush water tank apparatus 4 of the present embodiment, the first float device 26 is configured to hold the discharge valve 12 at a position higher than a position by the second float device 28 (
Furthermore, according to the flush water tank apparatus 4 of the present embodiment, flush water from the control jet unit 20 causes the first engaging member 46c to move to the non-engaging position (
Further, according to the flush water tank apparatus 4 of the present embodiment, the first engaging member 46c is moved to the non-engaging position (
Furthermore, according to the flush water tank apparatus 4 of the present embodiment, the first engaging member 46c is kept at the non-engaging position (
According to the flush water tank apparatus 4 of the present embodiment, since the control jet unit 20, which is a float driving mechanism, drives the first float 26a using supplied tap water, it is possible to cause the control jet unit 20 to operate as a float driving mechanism, without separately providing a power source for driving the first float 26a.
According to the flush water tank apparatus 4 of the embodiment of the present invention, since the discharge valve 12 and the discharge valve hydraulic drive unit 14 are coupled by the clutch mechanism 30 and disconnected (
According to the flush water tank apparatus 4 of the present embodiment, since the jet port 20a of the control jet unit 20 is oriented to face the upper surface 26b of the first float device 26 (
Furthermore, according to the flush water tank apparatus 4 of the present embodiment, since the area of the jet port 20a of the control jet unit 20 is smaller than the area of the upper surface 26b of the first float 26a, kinetic energy of water jetted from the jet port 20a is received by the upper surface 26b without dissipation. Thereby, it is possible to cause the first float device 26 to efficiently operate.
According to the flush water tank apparatus 4 of the present embodiment, since the straight pipe portion 20b connected to the jet port 20a (
Furthermore, according to the flush water tank apparatus 4 of the present embodiment, since the control jet unit 20 jets flush water downward (
According to the flush water tank apparatus 4 of the present embodiment, since the upper surface 26b of the first float device 26 is submerged in flush water (
Furthermore, according to the flush water tank apparatus 4 of the present embodiment, since the jet port 20a of the control jet unit 20 is arranged to be submerged, and flush water hits the submerged upper surface 26b, it is possible to suppress a sound at the time of flush water being jetted from the jet port 20a and a sound at the time of the jetted flush water hitting the upper surface 26b.
According to the flush water tank apparatus 4 of the present embodiment, since the wall surface 26c (
Furthermore, according to the flush water tank apparatus 4 of the present embodiment, it is possible to switch between engagement (
According to the flush water tank apparatus 4 of the present embodiment, the second float 28a and the second holding mechanism 48 are provided which are configured to hold the discharge valve 12 at a position lower than a position by the first float 26a and the first holding mechanism 46. In other words, when the first amount of flush water (large washing) is selected, the discharge valve 12 is held at a predetermined height by the first float 26a and the first holding mechanism 46 (
Furthermore, according to the flush water tank apparatus 4 of the present embodiment, the arm member 46b coupled with the first float 26a is rotatably supported by the support shaft 46a. Further, flush water jetted from the control jet unit 20 hits the water receiving surface formed on the upper surface 26b of the first float 26a. Since the flush water jetted from the control jet unit 20 collides against the side away from the support shaft 46a relative to the center line C of the first float 26a (
The embodiment of the present invention has been described above. Various changes can be added to the embodiment described above.
In the embodiment described above, the first float device 26 and the second float device 28 are provided; and, when the small washing mode is executed, the control jet unit 20 jets flush water toward the first float 26a to cause the first engaging member 46c of the first float device 26 to be forcedly moved to the non-engaging position. In comparison, as a first modification, a float driving member driven by pressure of supplied flush water, for example, a piston is provided above the first float 26a, and a rod is attached to the piston. The present invention can be configured so that the first float 26a is pushed down by this rod.
In other words, when the small washing mode is executed, the float driving piston is caused to move, and the first float 26a is pushed down via the rod thereby to cause the first engaging member 46c to be forcedly moved to the non-engaging position. Thereby, the clutch mechanism 30 is disconnected, and the holding claw 12b of the descending discharge valve 12 does not engage with the first engaging member 46c of the first float device 26, but the holding claw 12c and the second engaging member 48c of the second float device 28 engage with each other. When the large washing mode is executed, the float driving piston is not caused to move, and the holding claw 12b of the discharge valve 12 is caused to engage with the first engaging member 46c of the first float device 26. Thereby, an amount of flush water is set by the second float device 28 when the small washing mode is selected, and an amount of flush water is set by the first float device 26 when the large washing mode is selected. In this modification, the float driving piston and the rod attached thereto function as a float driving mechanism.
As a second modification, a water weight can be used instead of the float driving piston in the first modification. In other words, a small tank that is movable in the vertical direction is arranged in the storage tank 10, and a rod extending downward is provided on the bottom surface of the small tank. Furthermore, the lower end of the rod extending from the small tank is caused to be in contact with the upper surface 26b of the first float 26a.
When the small washing mode is selected, flush water is caused to flow into the small tank to make a water weight, and the first float 26a is forcedly pushed down by the weight of the water weight to cause the first engaging member 46c of the first float device 26 to move to the non-engaging position. The clutch mechanism 30 is disconnected thereby, and the holding claw 12b of the descending discharge valve 12 does not engage with the first engaging member 46c of the first float device 26, but the holding claw 12c and the second engaging member 48c of the second float device 28 engage with each other. Note that a small hole is provided in a lower part of the small tank so that all flush water in the small tank flows out when a predetermined time has passed. On the other hand, when the large washing mode is executed, flush water is not caused to flow into the small tank, and the holding claw 12b of the discharge valve 12 is caused to engage with the first engaging member 46c of the first float device 26. Thereby, an amount of flush water is set by the second float device 28 when the small washing mode is selected, and an amount of flush water is set by the first float device 26 when the large washing mode is selected. In this modification, the small tank and the rod attached thereto function as a float driving mechanism.
Furthermore, as a third modification, a small tank and a third float that receives buoyancy therein can be used instead of the float driving piston in the first modification. In other words, the small tank is fixed in the storage tank 10, and the third float that is movable in the vertical direction is arranged in the small tank. Furthermore, a link mechanism is connected to the third float, and the link mechanism is configured so that the first float 26a is pushed downward when the third float floats in the small tank.
When the small washing mode is selected, flush water is caused to flow into the small tank to cause the third float to float, and the first float 26a is forcedly pushed down via the link mechanism by the buoyancy to cause the first engaging member 46c of the first float device 26 to move to the non-engaging position. Thereby, the clutch mechanism 30 is disconnected, and the holding claw 12b of the descending discharge valve 12 does not engage with the first engaging member 46c of the first float device 26, but the holding claw 12c and the second engaging member 48c of the second float device 28 engage with each other. Note that a small hole is provided in a lower part of the small tank so that all flush water in the small tank flows out when a predetermined time has passed, and the third float descends. On the other hand, when the large washing mode is executed, flush water is not caused to flow into the small tank, and the holding claw 12b of the discharge valve 12 is caused to engage with the first engaging member 46c of the first float device 26. Thereby, an amount of flush water is set by the second float device 28 when the small washing mode is selected, and an amount of flush water is set by the first float device 26 when the large washing mode is selected. In this modification, the small tank, the third float and the link mechanism connected to the third float function as a float driving mechanism.
In the embodiment described above, the first float device 26 and the second float device 28 are provided; and, when the small washing mode is executed, the control jet unit 20 jets flush water toward the first float 26a to cause the first float 26a to be forcedly switched to the non-holding state. In comparison, as a fourth modification, the present invention can be configured so that the control jet unit 20 jets flush water toward the clutch mechanism 30 to release the clutch mechanism 30. In other words, when the small washing mode is executed, by jetting flush water from the control jet unit 20 toward the clutch mechanism 30 at a timing when the holding claw 12b of the discharge valve 12 is pulled up to a height between the height of the first engaging member 46c of the first float device 26 and the height of the second engaging member 48c of the second float device 28, the clutch mechanism 30 is released. A configuration is made in which, when the large washing mode is executed, the clutch mechanism 30 is released at a timing when the holding claw 12b of the discharge valve 12 is pulled up above the first engaging member 46c of the first float device 26. Thereby, when the small washing mode is selected, the timing of the drain port 10a being blocked can be earlier than the case of the large washing mode being selected. In this modification, the clutch mechanism 30 also functions as a timing control mechanism, and a surface of the clutch mechanism 30 that receives jet of flush water from the control jet unit 20 functions as a water receiving surface.
As a fifth modification, the present invention can be configured so that only one float device is provided as a timing control mechanism. In other words, the flush water tank apparatus 4 is configured so that the discharge valve 12 is held by one float device no matter which of the large washing mode and the small washing mode is selected. Then, by jetting flush water from the control jet unit 20 toward a float at a predetermined timing, the float device is switched to the non-holding state. Furthermore, by, when the small washing mode is selected, jetting flush water from the control jet unit 20 earlier than the case of the large washing mode being selected, the timing of the drain port 10a being blocked when the small washing mode is selected can be earlier. In this modification, the single float device functions as a timing control mechanism, and a surface of the float device that receives jet of flush water from the control jet unit 20 functions as a water receiving surface.
Or alternatively, as a fifth modification, a configuration can be made in which a single float device is energized to be in the non-holding state, using a spring mechanism or the like. Then, by jetting flush water from the control jet unit 20 to the spring mechanism, the float device is forcedly switched to the holding state against the energizing force of the spring mechanism. In this modification, by stopping jet of flush water from the control jet unit 20, the float device can be switched to the non-holding state. Therefore, by, when the small washing mode is selected, stopping jet of flush water from the control jet unit 20 earlier than the case of the large washing mode being selected, the timing of the drain port 10a being blocked can be earlier when the small washing mode is selected. In this modification, the spring mechanism functions as a timing control mechanism, and a surface of the spring mechanism that receives jet of flush water from the control jet unit 20 functions as a water receiving surface.
Furthermore, as a sixth modification, the present invention can be configured so that the clutch mechanism 30 is released at a predetermined timing by jet of flush water from the control jet unit 20, without using a float mechanism. The control jet unit 20 is arranged to jet flush water toward the clutch mechanism 30. Furthermore, the clutch mechanism 30 is configured so that it is not released even when the discharge valve 12 is pulled up to the upper end but is released when flush water from the control jet unit 20 hits. In this configuration, by, when the small washing mode is selected, jetting flush water from the control jet unit 20 earlier than the case of the large washing mode being selected, the timing of the drain port 10a being blocked when the small washing mode is selected can be earlier. In this modification, the clutch mechanism 30 also functions as a timing control mechanism, and a surface of the clutch mechanism 30 that receives jet of flush water from the control jet unit 20 functions as a water receiving surface.
Or alternatively, as a sixth modification, a spring mechanism or the like configured to cause the clutch mechanism 30 to be forcedly released is provided, and the spring mechanism is configured not to be able to release the clutch mechanism 30 when flush water from the control jet unit 20 hits. In this modification, by stopping jet of flush water from the control jet unit 20, the spring mechanism can be switched to a state of being able to release the clutch mechanism 30. Therefore, by, when the small washing mode is selected, stopping jet of flush water from the control jet unit 20 earlier than the case of the large washing mode being selected, the timing of the drain port 10a being blocked can be earlier when the small washing mode is selected. In this modification, the spring mechanism functions as a timing control mechanism, and a surface of the spring mechanism that receives jet of flush water from the control jet unit 20 functions as a water receiving surface.
REFERENCE SIGNS LIST1 flush toilet apparatus
2 flush toilet main body (flush toilet)
2a bowl
4 flush water tank apparatus
6 remote controller (flush water amount selection device)
6a push button
8 human sensor
10 storage tank
10a drain port
10b overflow pipe
12 discharge valve
12a valve stem
12b holding claw
12c holding claw
14 discharge valve hydraulic drive unit
14a cylinder
14b piston
14c spring
14d gap
14e packing
14f through hole
16 water supply control valve
16a main valve body
16b main valve port
16c pressure chamber
16d pilot valve
16e pilot valve
18 solenoid valve
20 control jet unit (float driving mechanism)
20a jet port
20b straight pipe portion
22 flush water amount control valve
22a main valve body
22b pressure chamber
22c pilot valve
24 solenoid valve
26 first float device (timing control mechanism)
26a first float
26b upper surface (water receiving surface)
28 second float device
28a second float
28a second float
30 clutch mechanism
30a rotary shaft
30b hook member
30c engaging claw
32 rod
34a drive unit water supply passage
34b drive unit discharge passage
34c discharge passage branch portion
36 vacuum breaker
38 water supply pipe
38a stop cock
40 controller (flush water amount selection device)
42 float switch
44 vacuum breaker
46 first holding mechanism
46a support shaft
46b arm member
46c first engaging member
48 second holding mechanism
48a support shaft
48b arm member
48c second engaging member
Claims
1. A flush water tank apparatus for supplying flush water to a flush toilet, the flush water tank apparatus comprising:
- a storage tank storing flush water to be supplied to the flush toilet, with a drain port for discharging the stored flush water to the flush toilet formed therein;
- a discharge valve opening/closing the drain port and performing supply/stop of the flush water to the flush toilet;
- a discharge valve hydraulic drive unit driving the discharge valve using water supply pressure of supplied tap water;
- a clutch mechanism coupling the discharge valve and the discharge valve hydraulic drive unit to pull up the discharge valve by driving force of the discharge valve hydraulic drive unit, and being disconnected at a predetermined timing to cause the discharge valve to descend;
- a flush water amount selection device capable of selecting between a first amount of flush water for washing the flush toilet and a second amount of flush water smaller than the first amount of flush water;
- a first float device comprising a first float moved according to a water level in the storage tank and a first engaging member capable of moving to an engaging position of engaging with the discharge valve to hold the discharge valve and a non-engaging position of not engaging with the discharge valve in conjunction with movement of the first float;
- a second float device comprising a second float moved according to the water level in the storage tank and a second engaging member capable of moving to an engaging position of engaging with the discharge valve and a non-discharging position of not engaging with the discharge valve in conjunction with movement of the second float and causing the second engaging member to move to the non-engaging position at a height different from a height at which the first float causes the first engaging member to move to the non-engaging position; and
- a float driving mechanism driving the first float to cause the first engaging member to move to the non-engaging position when the second amount of flush water is selected by the flush water amount selection device;
- wherein by the first engaging member of the first float device being moved to the non-engaging position, the discharge valve engages with the second engaging member of the second float device.
2. The flush water tank apparatus according to claim 1, wherein the first float device is configured to hold the discharge valve at a position higher than a position at which the second float device holds the discharge valve, and the float driving mechanism is configured to drive the first float to cause the first engaging member to move to the non-engaging position before the second engaging member is moved to the non-engaging position in conjunction with the second float.
3. The flush water tank apparatus according to claim 2, wherein the clutch mechanism is configured to be disconnected at a position higher than a height at which the first engaging member of the first float device and the discharge valve engage with each other, and the float driving mechanism is configured to drive the first float to cause the first engaging member to move to the non-engaging position before the discharge valve descends to the height at which the first engaging member and the discharge valve engage with each other.
4. The flush water tank apparatus according to claim 3, wherein the clutch mechanism is configured to pull up the discharge valve from the drain port, and the float driving mechanism is configured to drive the first float to cause the first engaging member to move to the non-engaging position before the discharge valve is pulled up to the height at which the first engaging member of the first float device and the discharge valve engage with each other.
5. The flush water tank apparatus according to claim 4, wherein the float driving mechanism is configured to, after the clutch mechanism is disconnected, keep the first engaging member at the non-engaging position until the discharge valve descends below the height at which the first engaging member of the first float device and the discharge valve engage with each other.
6. The flush water tank apparatus according to claim 1, wherein the float driving mechanism is configured to drive the first float using the supplied tap water.
7. The flush water tank apparatus according to claim 1, wherein the float driving mechanism comprises a control jet unit jetting, when the second amount of flush water is selected by the flush water amount selection device, flush water from a jet port to a water receiving surface provided on the first float device so that a timing of the drain port being blocked is earlier than a case of the first amount of flush water being selected.
8. The flush water tank apparatus according to claim 7, wherein the jet port of the control jet unit is provided being oriented to face the water receiving surface of the first float device.
9. The flush water tank apparatus according to claim 8, wherein the jet port of the control jet unit is formed with an area smaller than an area of the water receiving surface of the first float device.
10. The flush water tank apparatus according to claim 7, wherein the control jet unit is provided with a straight pipe portion connected to the jet port, and turbulence of flush water jetted through the jet port is suppressed by the straight pipe portion.
11. The flush water tank apparatus according to claim 7, wherein the jet port of the control jet unit is arranged to jet flush water downward.
12. The flush water tank apparatus according to claim 7, wherein the water receiving surface of the first float device is arranged to be submerged in flush water stored in the storage tank, and the control jet unit jets flush water to the submerged water receiving surface.
13. The flush water tank apparatus according to claim 7, wherein the jet port of the control jet unit is arranged to be submerged in flush water stored in the storage tank and jets flush water to the submerged water receiving surface of the first float device.
14. The flush water tank apparatus according to claim 7, wherein the water receiving surface of the first float device is provided with a wall surface surrounding a collision point at which flush water jetted from the control jet unit hits.
15. The flush water tank apparatus according to claim 7, wherein
- the first float device comprises a first holding mechanism switchable between a holding state and a non-holding state in conjunction with the movement of the first float;
- the first holding mechanism comprises an arm member rotatably supported by a support shaft, one end of the arm member being coupled with the first float; and
- the control jet unit jets flush water toward the water receiving surface formed on an upper surface of the first float, and the jetted flush water collides against a side away from the support shaft relative to a center line of the first float in a plan view.
16. A flush toilet apparatus comprising a plurality of washing modes with different amounts of flush water, the flush toilet apparatus comprising:
- a flush toilet; and
- the flush water tank apparatus according to claim 1 supplying flush water to the flush toilet.
Type: Application
Filed: Mar 25, 2021
Publication Date: Sep 2, 2021
Patent Grant number: 11371230
Applicant: TOTO LTD. (Kitakyushu-shi)
Inventors: Nobuhiro HAYASHI (Kitakyushu-shi), Hidekazu KITAURA (Kitakyushu-shi), Akihiro SHIMUTA (Kitakyushu-shi), Masahiro KUROISHI (Kitakyushu-shi)
Application Number: 17/212,661