FAUCET QUICK-INSTALLATION SYSTEM
A faucet installation system includes a mounting shank configured to be coupled to a mounting deck. The mounting shank includes an upper mounting portion configured to couple to a portion of a faucet disposed above the mounting deck. The mounting shank further includes a lower mounting portion having a plurality of partial grooves. A securement device includes a tab, and the tab is configured to be selectively received by the plurality of partial grooves and secure the securement device to the mounting shank.
The present application claims priority to U.S. Provisional Patent Application Ser. No. 63/123,653, filed Dec. 10, 2020, the disclosure of which is expressly incorporated herein by reference.
BACKGROUND AND SUMMARY OF THE DISCLOSUREThe present invention relates generally to a faucet quick-installation system and, more particularly, to a quick-installation system including a mounting shank having a plurality of partial grooves and a securement device having a tab that is selectively received in the plurality of partial grooves to secure a faucet to a mounting deck.
Faucet installation systems typically include a mounting shank that extends through a mounting deck and a mounting nut that couples to the mounting shank below the mounting deck to secure the faucet. The mounting nut typically couples to the mounting shank via a threaded surface. As a result, the mounting nut may be disposed at various positions along the mounting shank to accommodate mounting decks having a variety of thicknesses. However, it can be onerous to rotate the mounting nut from a lower end to an upper end of the mounting shank to couple the faucet to the mounting deck.
In view of the above, improved faucet quick-installation assemblies would be beneficial.
According to an illustrative embodiment of the present disclosure, a faucet installation system includes a mounting shank configured to be coupled to a mounting deck. The mounting shank includes an upper mounting portion configured to couple to a portion of a faucet disposed above the mounting deck. The mounting shank further includes a lower mounting portion including a plurality of partial grooves. The system further includes a securement device. The securement device includes a tab, and the tab is configured to be selectively received by the plurality of partial grooves and secure the securement device to the mounting shank.
According to another illustrative embodiment of the present disclosure, a faucet installation system includes a mounting shank configured to be coupled to a mounting deck. The mounting shank includes an upper mounting portion configured to couple to a portion of a faucet disposed above the mounting deck. The mounting shank further includes a lower mounting portion having a plurality of first partial grooves and a plurality of second partial grooves. The system further includes a securement device, and the securement device includes a first tab and a second tab. The first tab is configured to be selectively received by the plurality of first partial grooves and the second tab is configured to be selectively received by the plurality of second partial grooves and secure the securement device to the mounting shank.
According to a further illustrative embodiment of the present disclosure, a faucet installation system includes a mounting shank configured to be coupled to a mounting deck. The mounting shank includes an upper mounting portion configured to couple to a portion of a faucet disposed above the mounting deck. The mounting shank further includes a lower mounting portion having a plurality of first partial grooves and a plurality of second partial grooves. The plurality of first partial grooves and the plurality of second partial grooves are diametrically opposed. Each first partial groove includes an open side configured to permit the first tab to enter and exit the first partial groove, and a closed side configured to inhibit the first tab from exiting the first partial groove. The system further includes a securement device, and the securement device includes a first tab and a second tab. The first tab is configured to be selectively received by the plurality of first partial grooves and the second tab is configured to be selectively received by the plurality of second partial grooves and secure the securement device to the mounting shank. The first tab and the second tab are diametrically opposed.
Additional features and advantages of the present invention will become apparent to those skilled in the art upon consideration of the following detailed description of the illustrative embodiment exemplifying the best mode of carrying out the invention as presently perceived.
A detailed description of the drawings particularly refers to the accompanying figures, in which:
The embodiments of the invention described herein are not intended to be exhaustive or to limit the invention to precise forms disclosed. Rather, the embodiments selected for description have been chosen to enable one skilled in the art to practice the invention.
Referring initially to
Illustratively, hot water and cold water inlet conduits 26 and 28 fluidly couple the hot and cold water sources 22 and 24 to the hot water and cold water faucet handle assemblies 20a and 20b, respectively. The hot water and cold water inlet conduits 26 and 28 are illustratively formed of a flexible tubular material, such as a polymer (e.g., a cross-linked polyethylene (PEX)). As is known, the faucet handle assemblies 20a and 20b control water flow to the water outlet 16 of the delivery spout 14. More particularly, the delivery spout 14 is fluidly coupled to outlets of the hot water and cold water faucet handle assemblies 20a and 20b via hot water and cold water outlet conduits 30 and 32, respectively. The hot water and cold water outlet conduits 30 and 32 are illustratively formed of a flexible tubular material, such as a polymer (e.g., a cross-linked polyethylene (PEX)).
Illustratively, the hot water and cold water faucet handle assemblies 20a and 20b are secured to the mounting deck 12 by quick-installation systems 34a and 34b, respectively, according to embodiments of the present disclosure. Illustratively, the quick-installation systems 34a and 34b are substantially identical. As an alternative, one of the hot water and cold water faucet handle assemblies 20a and 20b is secured to the mounting deck 12 by a quick-installation system 34a or 34b, and the other of the hot water and cold water faucet handle assemblies 20a and 20b is secured to the mounting deck 12 by a different installation system, such as a conventional system including a threaded mounting shank and mounting nut (not shown). As another alternative, the spout 14 may be secured to the mounting deck 12 by a quick-installation system according to an embodiment of the present disclosure.
Illustratively, the quick-installation system 34a receives the conduits 26 and 30 and the quick-installation system 34b receives the conduits 28 and 32. The quick-installation system 34a also receives a valve cartridge (not shown) coupled to the faucet handle assembly 20a and the quick-installation system 34b receives a valve cartridge (not shown) coupled to the faucet handle assembly 20b. In other embodiments, the quick-installation systems 34a and 34b do not receive conduits and/or valve cartridges.
In the following description and
With reference now to
Illustratively, the first partial grooves 56 and the second partial grooves 60 of the lower mounting portion 46 are diametrically opposed to each other. Stated another way, the first partial grooves 56 and the second partial grooves 60 are disposed substantially 180 degrees apart (that is, 180 degrees apart ±5 degrees) relative to the longitudinal axis 74. Similarly and illustratively, the first tab 66 and the second tab 68 of the securement device 48 are diametrically opposed to each other. Stated another way, the first tab 66 and the second tab 68 are disposed substantially 180 degrees apart (that is, 180 degrees apart ±5 degrees) relative to the longitudinal axis 74. Alternatively, the partial grooves 56, 60 and/or the tabs 66, 68 may be disposed apart by different angles.
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The components of the quick-installation system 34a may be constructed of various appropriate materials, including metals and the like.
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The quick-installation system 134 includes a mounting shank 136, and the mounting shank 136 includes an upper mounting portion 138 and a lower mounting portion 146. The upper mounting portion 138 couples to a portion of a faucet disposed above a mounting deck (for example and as shown in
The lower mounting portion 146 of the mounting shank 136 and the securement device 148 include features that facilitate ease of securing the quick-installation system 134 to a mounting deck. Illustratively, the lower mounting portion 146 and the securement device 148 include an outer surface 150 and an inner surface 152, respectively, that include clearance features and securement features. More specifically, the outer surface 150 of the lower mounting 146 includes a plurality of first protrusions 154 that defines a plurality of first partial grooves 156, a plurality of second protrusions 158 that defines a plurality of second partial grooves 160, a first clearance surface 162, and a second clearance surface 164 (
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In some embodiments, quick-installation systems according to the present disclosure could be used to secure other types of structures to mounting decks. Such structures include, for example, faucet-related structures such as soap dispensers and the like. Further, quick-installation systems according to the present disclosure could be used to secure structures to vertically-extending mounting decks, such as walls.
Although the invention has been described in detail with reference to certain preferred embodiments, variations and modifications exist within the spirit and scope of the invention as described and defined in the following claims.
Claims
1. A faucet installation system, comprising:
- a mounting shank configured to be coupled to a mounting deck, the mounting shank comprising: an upper mounting portion configured to couple to a portion of a faucet disposed above the mounting deck; a lower mounting portion comprising a plurality of partial grooves; and
- a securement device comprising a tab, the tab being configured to be selectively received by the plurality of partial grooves and secure the securement device to the mounting shank.
2. The faucet installation system of claim 1, wherein the tab is a first tab, and the securement device further comprises a second tab diametrically opposed to the first tab.
3. The faucet installation system of claim 1, wherein each partial groove comprises:
- an open side configured to permit the tab to enter and exit the partial groove; and
- a closed side configured to inhibit the tab from exiting the partial groove.
4. The faucet installation system of claim 1, wherein the securement device comprises:
- an inner portion comprising the tab;
- an outer portion movably coupled to the inner portion, the outer portion being movable to urge the inner portion away from the mounting deck and apply a tensile force to the mounting shank, and thereby secure the mounting shank to the mounting deck.
5. The faucet installation system of claim 1, wherein the securement device comprises:
- a lower portion comprising the tab;
- an upper portion configured to urge the lower portion away from the mounting deck and apply a tensile force to the mounting shank, and thereby secure the mounting shank to the mounting deck.
6. The faucet installation system of claim 5, wherein the securement device further comprises a jack screw movably carried by the upper portion, the jack screw being drivable to urge the lower portion away from the mounting deck and apply the tensile force to the mounting shank, and thereby secure the mounting shank to the mounting deck.
7. The faucet installation system of claim 1, wherein the mounting shank is a first mounting shank, the plurality of partial grooves is a plurality of first partial grooves, and the tab is a first tab, further comprising a second mounting shank configured to be coupled to the mounting deck, the second mounting shank comprising a plurality of second partial grooves, and the securement device further comprises a second tab being configured to be selectively received by the plurality of second partial grooves and secure the securement device to the second mounting shank.
8. A faucet installation system, comprising:
- a mounting shank configured to be coupled to a mounting deck, the mounting shank comprising: an upper mounting portion configured to couple to a portion of a faucet disposed above the mounting deck; a lower mounting portion comprising a plurality of first partial grooves and a plurality of second partial grooves; and
- a securement device comprising a first tab and a second tab, the first tab being configured to be selectively received by the plurality of first partial grooves and the second tab being configured to be selectively received by the plurality of second partial grooves and secure the securement device to the mounting shank.
9. The faucet installation system of claim 8, wherein the first tab and the second tab are diametrically opposed.
10. The faucet installation system of claim 8, wherein the plurality of first partial grooves and the plurality of second partial grooves are diametrically opposed.
11. The faucet installation system of claim 8, further comprising a jack screw movably carried by the securement device, the jack screw being tightenable to secure the securement device and the mounting shank to the mounting deck.
12. The faucet installation system of claim 8, further comprising a jack screw movably carried by the securement device, the jack screw being movable to urge the securement device away from the mounting deck and apply a tensile force to the mounting shank, and thereby secure the mounting shank to the mounting deck.
13. The faucet installation system of claim 12, wherein the jack screw is a first jack screw, and further comprising a second jack screw movably carried by the securement device, the second jack screw being movable to urge the securement device away from the mounting deck and apply the tensile force to the mounting shank, and thereby secure the mounting shank to the mounting deck.
14. The faucet installation system of claim 12, further comprising a washer configured to be compressed between the jack screw and the mounting deck.
15. The faucet installation system of claim 8, wherein the lower mounting portion defines a longitudinal axis, the plurality of first partial grooves being offset in a direction substantially parallel to the longitudinal axis.
16. The faucet installation system of claim 15, wherein the direction is a first direction, and the plurality of second partial grooves are offset in a second direction substantially parallel to the longitudinal axis.
17. The faucet installation system of claim 8, wherein each first partial groove comprises:
- an open side configured to permit the first tab to enter and exit the first partial groove; and
- a closed side configured to inhibit the first tab from exiting the first partial groove.
18. The faucet installation system of claim 17, wherein each first partial groove further comprises a toe disposed at the open side, the toe configured to inhibit the first tab from exiting the first partial groove.
19. The faucet installation system of claim 8, wherein the securement device comprises:
- an inner portion comprising the first tab and the second tab;
- an outer portion movably coupled to the inner portion, the outer portion being movable to urge the inner portion away from the mounting deck and apply a tensile force to the mounting shank, and thereby secure the mounting shank to the mounting deck.
20. The faucet installation system of claim 19, wherein the outer portion is movably coupled to the inner portion via a thread surface.
21. The faucet installation system of claim 8, wherein the securement device comprises:
- a lower portion comprising the first tab and the second tab;
- an upper portion configured to urge the lower portion away from the mounting deck and apply a tensile force to the mounting shank, and thereby secure the mounting shank to the mounting deck.
22. The faucet installation system of claim 21, wherein the securement device further comprises a jack screw movably carried by the upper portion, the jack screw being drivable to urge the lower portion away from the mounting deck and apply the tensile force to the mounting shank, and thereby secure the mounting shank to the mounting deck.
23. A faucet installation system, comprising:
- a mounting shank configured to be coupled to a mounting deck, the mounting shank comprising: an upper mounting portion configured to couple to a portion of a faucet disposed above the mounting deck; a lower mounting portion comprising a plurality of first partial grooves and a plurality of second partial grooves; wherein the plurality of first partial grooves and the plurality of second partial grooves are diametrically opposed; wherein each first partial groove includes: an open side configured to permit the first tab to enter and exit the first partial groove; and a closed side configured to inhibit the first tab from exiting the first partial groove; and
- a securement device comprising a first tab and a second tab, the first tab being configured to be selectively received by the plurality of first partial grooves and the second tab being configured to be selectively received by the plurality of second partial grooves and secure the securement device to the mounting shank, wherein the first tab and the second tab are diametrically opposed.
Type: Application
Filed: Dec 8, 2021
Publication Date: Jun 16, 2022
Inventors: Yilin Tang (Nangang Harbin), Kyle Meehan (Fishers, IN), Alisha Buescher (Jamestown, IN), Brian Johnson (Muncie, IN)
Application Number: 17/545,083