APPARATUS AND METHOD FOR DIAGNOSING BATTERY
An apparatus for diagnosing a battery according to an embodiment of the present invention may include microcontroller (MCU) that includes a voltage measurement unit that measures a voltage of a battery cell of a battery, a signal conversion unit that converts the voltage of the battery cell measured by the voltage measurement unit into a differential signal, and an abnormality diagnostic unit that diagnoses an abnormality of the battery cell based on the differential signal.
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This application claims the benefit of Korean Patent Application No. 10-2019-0172451, filed on Dec. 20, 2019, in the Korean Intellectual Property Office, the disclosure of which is incorporated herein in its entirety by reference.
Technical FieldThe present invention relates to an apparatus and method for diagnosing a battery for detecting an abnormal voltage drop phenomenon due to an internal short during charging of a battery using a differential signal.
Background ArtRecently, research and development on a secondary battery are being actively conducted. Here, the secondary battery is a battery capable of charging and discharging, and is meant to include all of a conventional Ni/Cd battery, Ni/MH battery, etc. and a recent lithium ion battery. Among the secondary batteries, the lithium ion battery has an advantage of having much higher energy density compared to the conventional Ni/Cd battery, Ni/MH battery, etc. In addition, the lithium ion battery can be manufactured in a small size and light weight, and thus the lithium ion battery is used as a power source for a mobile device. In addition, the lithium ion battery can be manufactured in a small size and light weight, and thus the lithium ion battery is used as a power source for a mobile device. In addition, the lithium ion battery is attracting attention as a next -generation energy storage medium as its range of use has been expanded to a power source for an electric vehicle.
In addition, the secondary battery is generally used as a battery pack including a battery module in which a plurality of battery cells are connected in series and/or in parallel. In addition, a state and operation of the battery pack are managed and controlled by a battery management system.
In the case of such a secondary battery, an abnormal voltage drop phenomenon due to an internal short may be observed during a charging cycle. As a method for diagnosing such an abnormal voltage drop, it is possible to detect whether or not the voltage decreases by measuring the voltage of the battery. However, since there are various causes for voltage decrease, it is often difficult to determine whether or not the voltage drop is due to an internal short simply by measuring the voltage only. In addition, a method of measuring resistance of the battery in real time is also used in order to diagnose abnormal voltage drop, but in the case of CP charging, there is a problem in that it is difficult to distinguish between a normal cell and a defective cell because variation in resistance computation increases due to a small change in current.
DISCLOSURE OF THE INVENTION Technical ProblemAn object of the present invention is to provide an apparatus and method for diagnosing a battery capable of accurately and easily detecting an abnormal voltage drop phenomenon due to an internal short during charging of a battery using a differential signal for the voltage of the battery.
Technical SolutionAn apparatus for diagnosing a battery according to an embodiment of the present invention may include a microcontroller (MCU) including a voltage measurement unit that measures a voltage of a battery cell of the battery, a signal conversion unit that converts the voltage of the battery cell measured by the voltage measurement an it into a differential signal, and an abnormality diagnostic unit that diagnoses an abnormality of the battery cell based on the differential signal.
A method for diagnosing a battery according to an embodiment of the present invention may include measuring, by a microcontroller (MCU), a voltage of a battery cell of the battery, converting, by the MCU, the measured voltage of the battery cell into a differential signal, and diagnosing, by the MCU, an abnormality of the battery cell based on the differential signal.
Effects of the InventionAccording to the apparatus and method for diagnosing a battery of the present invention, it is possible to accurately and easily detect an abnormal voltage drop phenomenon due to an internal short during charging of the battery by using a differential signal for the voltage of the battery.
Hereinafter, various embodiments of the present invention will be described in detail with reference to the accompanying drawings. In this document, the same reference numerals are used for the same constituent elements in the drawings, and duplicate descriptions for the same constituent elements are omitted.
With respect to the various embodiments or the present invention disclosed in this document, specific structural or functional descriptions have been exemplified for the purpose of describing the embodiments of the present invention only, and various embodiments of the present invention may be embodied in various forms and should not be construed as being limited to the embodiments described in this document.
Expressions such as “first”, “second”, “firstly”, or “secondly”, etc. used in various embodiments may modify various constituent elements regardless of order and/or importance, and do not limit corresponding constituent elements. For example, without deviating from the scope of the present invention, a first constituent element may be named as a second constituent element, and similarly, the second constituent element may also be renamed as the first constituent element.
The terms used in this document are only used to describe a specific embodiment, and may not be intended to limit the scope of other embodiments. Singular expressions may include plural expressions unless they are clearly meant differently in the context.
All terms used herein, including technical or scientific terms, may have the same meaning as generally understood by a person having an ordinary skill in the technical field of the present invention. Terms defined in a generally used dictionary may be interpreted as having the same or similar meaning as the meaning in the context of the related technology, and are not to be interpreted as an ideal or excessively formal meaning unless explicitly defined in this document. In some cases, even terms defined in this document cannot be interpreted to exclude embodiments of the present invention.
Referring to
As illustrated in
Here, the switching unit 14 (i.e., a switch) is a semiconductor switching' element for controlling a current flow for charging or discharging of the battery module 10, and, for example, at least one MOSFET may be used.
In addition, the BPS 20 may measure or calculate a voltage and current of a gate, source, and drain of the semiconductor switching element in order to monitor the voltage, current, temperature, etc. of the battery pack 1, and may measure the current, voltage, temperature, etc. of the battery pack using a sensor 12 provided adjacent to the semiconductor switching element 14. The BMS 20 is an interface that receives values obtained by measuring various parameters described above, and may include a plurality of terminals and a circuit connected to these terminals to perform processing for input values.
In addition, the EMS 20 may control ON/OFF of the switching element 14, for example, a MOSFET, and may be connected co the battery module 10 to monitor a state of the battery module 10.
The upper-level controller 2 may transmit a control signal for the battery module to the BPS 20. Accordingly, an operation of the BPS 20 may be controlled based on a signal applied from the upper-level controller. The battery cell of the present invention may be configured to be included in a battery pack used in an energy storage system (ESS) or a vehicle, etc. However, it is not limited to these uses.
Since the configuration of the battery pack 1 and the configuration of the BMS 20 are known configurations, a more detailed description thereof will be omitted.
Referring to
The voltage measurement unit 210 may measure a voltage of a battery cell. In this case, the voltage measurement unit 210 may measure the voltage of the battery cell at predetermined time intervals.
The signal conversion unit 220 may convert the voltage of the battery cell measured by the voltage measurement unit 210 into a differential signal. In this case, the signal conversion unit 220 may calculate the differential signal (e.g., dQ/dV) with respect to the capacity and voltage of the battery cell.
In addition, the signal conversion unit 220 may convert the voltage of the battery cell for a region in which the voltage of the battery cell is 4V to 4.2V into the differential signal. This is because it is possible to detect an unstable voltage profile due to an internal short of the battery in a high voltage region where the voltage of the battery cell is 4V to 4.2V and exclude the influence of differential peak change caused by other factors such as deviation or deterioration between battery cells. However, the differential signal converted by the signal converter 220 according to an embodiment of the present invention is not necessarily limited to a voltage range of 4V to 4.2V, and the voltage of the battery cell for an arbitrary voltage range may be converted into the differential signal.
The signal conversion unit 220 may calculate a statistical value for the converted differential signal. In this case, the statistical value of the differential signal calculated by the signal conversion unit 220 is to determine an abnormal behavior of the battery using a sliding window (or moving window) scheme as described later. For example, the statistical value for the differential signal may include standard deviation.
The abnormality diagnostic unit 230 may diagnose an abnormality of the battery cell based on the differential signal converted by the signal conversion unit 220. Specifically, the abnormality diagnostic unit 230 may diagnose that the abnormal voltage drop has occurred in the battery cell when the statistical value of the differential signal of the battery voltage is equal to or greater than a preset reference value.
In addition, the abnormality diagnostic unit 230 may diagnose the abnormality of the battery cell using the sliding window (or moving window) scheme with respect to the statistical value of the differential signal for the battery voltage. As described above, when the abnormality diagnostic unit 230 diagnoses the abnormality of the battery cell using the sliding window scheme, the size of the window may be arbitrarily set by the user. In this case, the statistical value of the differential signal of the battery voltage may include the standard deviation.
The data processing unit 240 may convert the voltage of the battery cell to be differentiable in a predetermined section by pre-processing voltage data of the battery cell. That is, as will be described later, a case in which differential analysis not possible may occur for generally measured voltage data of the battery due to a redundant signal and a discontinuous section. Accordingly, the data processing unit 240 may convert the voltage of the battery cell to be differential in the predetermined section by pre-processing the voltage data of the battery cell before converting the differential signal.
Specifically, the data processing unit 240 may convert the voltage of the battery cell into data in a monotonically increasing or monotonically decreasing form through sampling of the voltage data. For example, the data processing unit 240 may perform sampling on the voltage by classifying capacity values Q of the battery cells having the same voltage magnitude V and calculating an average value of the capacity values of the battery cells for each voltage magnitude. This will be described later in
In addition, the data processing unit 240 may convert the voltage of the battery cell to satisfy continuity between adjacent data through a smoothing spline. Through this, a curve of the slope of the voltage data of the battery cell may be converted into a gentle shape.
Meanwhile, although not illustrated in
In addition, the alarm unit 250 may generate a warning alarm when it is determined by the diagnostic unit 230 that an abnormality has occurred in the battery cell. In this case, the warning alarm may be provided in the form of a message on a display unit (not illustrated), or may be provided as light or sound signals.
As described above, according to the apparatus for diagnosing the battery according to the embodiment of the present invention, it is possible to accurately and easily detect the abnormal voltage drop phenomenon due to the internal short during charging of the battery by using the differential signal for the voltage of the battery.
Referring to
Referring to
In this case, the battery voltage data may be sampled by classifying the capacity values of the battery with the voltage of a specific magnitude as a reference with respect to the capacity and voltage data of the battery and computing an average value of the capacity values. For example, as illustrated in
As described above, in the apparatus for diagnosing the battery according to the embodiment of the present invention, by performing sampling through the method illustrated in
As illustrated in
On the other hand, even if sampling processing is performed on the raw data of the voltage, a section in which differentiation is not possible may appear due to a difference in slope between adjacent pieces of data. In this regard, referring to
Accordingly, by performing the smoothing spline on the data subjected to the sampling processing, the voltage data may be converted so that the slope of the voltage data of the battery satisfies continuity. For example, the computation equation of the smoothing spline may be expressed as follows.
Through the smoothing spline equation, the slope of the sampled voltage data may be prevented from rapidly changing and converted into a continuous curve. In this case, the larger the λ value, the gentler the curve becomes. For example, the λ values may be 0.001(V) and 0.01(Q), respectively.
Referring again to
As described above, according to the apparatus for diagnosing the battery according to the embodiment of the present invention, the data may be converted so as to be differentiable by performing preprocessing through the method described above before detecting the abnormal voltage drop using the differential signal of the battery voltage.
Referring to
In addition,
Referring to
Meanwhile, referring to
In this way, it is possible to detect whether or not the voltage is unstable through the change in the standard deviation within an analysis window of the differential signal for the battery voltage. Accordingly, according to the apparatus for diagnosing the battery according to the embodiment of the present invention, it is possible to quantify a discrimination condition of normal behavior or abnormal behavior of the battery voltage.
As illustrated in
Meanwhile, in the case of using the standard deviation of the differential signal as illustrated in
In addition, in the above description, it has been described that whether or not it is abnormal is determined using the standard deviation of the differential signal of the battery voltage, but the present invention is not limited thereto, and various statistical values such as an average value, a median value, an external degree, and a kurtosis of the differential signal may be used, in addition to the standard deviation.
Referring to
The measured voltage of the battery cell is converted into a differential signal (S920). In this case, the differential signal may be calculated with respect to the capacity and voltage of the battery as described above. In addition, a standard deviation calculated for the converted differential signal (S930). The standard deviation of the differential signal may be calculated for each charging cycle.
Next, it is determined whether or not the standard deviation of the differential signal is equal to or greater than a preset reference value (S940). In this case, abnormality diagnosis according to the standard deviation of the differential signal may be performed in a sliding (moving) window scheme, and the size of the window may be arbitrarily set by the user.
If the standard deviation for the differential signal is less than the preset reference value, the process returns to step S910. On the other hand, when the standard deviation of the differential signal is equal to or greater than the preset reference value (YES), it is determined that an abnormality of the battery cell has occurred (S950). In addition, in the above description, the abnormality of the battery cell was determined through the standard deviation of the differential signal, but various types of statistical values may be used in addition to the standard deviation.
As described above, according to the method for diagnosing the battery according to the embodiment of the present invention, it is possible to accurately and easily detect the abnormal voltage drop phenomenon due to then internal short during charging of the battery by using the differential signal for the voltage of the battery.
Referring to
As described above, in the method for diagnosing the battery according to the embodiment of the present invention, by performing the pre-processing on the voltage data, it is possible to allow the differential analysis to be performed by converting the voltage data in which noise, redundant signals, discontinuous sections, etc. exist to be differentiable in a predetermined section.
Referring to
In the above description, just because all constituent elements constituting an embodiment of the present invention are described as being combined into one or operating in combination, the present invention is not necessarily limited to these embodiments. That is, as long as it is within the scope of the object of the present invention, all constituent elements may be selectively combined and operated in one or more.
In addition, the terms such as “include”, “configure” or “have” described above mean that the corresponding constituent element may be embedded unless otherwise particularly described, and thus the terms should be interpreted as being capable of further including other constituent elements, rather than excluding other constituent elements. All terms used herein including technical or scientific terms may have the same meaning as generally understood by a person having an ordinary skill in the technical field to which the present invention pertains, unless otherwise defined. Terms generally used, such as terms defined in the dictionary, should be interpreted as being consistent with the meaning of the context of related technology, and are not to be interpreted as an ideal or excessively formal meaning unless explicitly defined in the present invention.
The above description is merely illustrative of the technical idea of the present invention, and those having ordinary skill in the art to which the present invention pertains will be able to make various modifications and variations thereto in a range without deviating from the essential characteristics of the present invention. Accordingly, the embodiments disclosed in the present invention are not intended to limit the technical idea of the present invention, but to explain the technical idea, and the scope of the technical idea of the present invention is not limited by these embodiments. The scope of protection of the present invention should be interpreted by the claims set forth below, and all technical ideas within the scope equivalent thereto should be construed as being included in the scope of rights of the present invention.
Claims
1. An apparatus for diagnosing a battery, the apparatus comprising:
- a microcontroller (MCU) including: a voltage measurement unit that measures a voltage of a battery cell of the battery; a signal conversion unit that converts the voltage of the battery cell measured by the voltage measurement unit into a differential signal; and an abnormality diagnostic unit that diagnoses an abnormality of the battery cell based on the differential signal.
2. The apparatus of claim 1,
- wherein the signal conversion unit calculates the differential signal with respect to the capacity and voltage of the battery cell.
3. The apparatus of claim 1,
- wherein the signal conversion unit calculates a statistical value for the differential signal, and
- the abnormality diagnostic unit diagnoses that an abnormality of the battery cell has occurred when the statistical value of the differential signal is equal to or greater than a preset reference value.
4. The apparatus of claim 3,
- wherein the abnormality diagnostic unit diagnoses the abnormality of the battery cell using a sliding window scheme with respect to the statistical value.
5. The apparatus of claim 4,
- wherein the statistical value for the differential signal is a standard deviation.
6. The apparatus of claim 1,
- wherein the signal conversion unit converts the voltage of the battery cell into the differential signal for a region in which the voltage of the battery cell is 4V to 4.2V.
7. The apparatus of claim 1, wherein the MCU further comprises a data processing unit that converts the voltage of the battery cell to be differentiable in a preset section by pre-processing voltage data of the battery cell.
8. The apparatus of claim 7,
- wherein the data processing unit converts the voltage of the battery cell into data in a monotonically increasing or monotonically decreasing form through sampling of the voltage data.
9. The apparatus of claim 8,
- wherein the data processing unit perform sampling on the voltage by classifying capacity values of the battery cells having the same voltage magnitude and calculating an average value of the capacity values of the battery cells for each voltage magnitude.
10. The apparatus of claim 7,
- wherein the data processing unit converts the voltage of the battery cell so that a slope of the voltage of the battery cell satisfies continuity through a smoothing spline.
11. A method for diagnosing a battery, the method comprising:
- measuring, by a microcontroller (MCU) a voltage of a battery cell of the battery;
- converting, by the MCU, the measured voltage of the battery cell into a differential signal; and
- diagnosing, by the MCU, an abnormality of the battery cell based on the differential signal.
12. The method of claim 11, further comprising:
- calculating, by the MCU, a statistical value for the differential signal; and
- diagnosing, by the MCU, that an abnormality of the battery cell has occurred when the statistical value of the differential signal is equal to or greater than a preset reference value.
13. The method of claim 12, further comprising:
- diagnosing, by the MCU, the abnormality of the battery cell using a sliding window scheme with respect to the statistical value.
14. The method of claim 13,
- wherein the statistical value for the differential signal is a standard deviation.
15. The method of claim 11, further comprising:
- converting, by the MCU, the voltage of the battery cell to be differentiable in a preset section by pre-processing voltage data of the battery cell.
16. The method of claim 15,
- wherein, in the converting the voltage of the battery cell to be differentiable in the preset section, the voltage of the battery cell is converted into data in a monotonically increasing or monotonically decreasing form through sampling of the voltage data.
17. The method of claim 15,
- wherein, in the converting the voltage of the battery cell to be differentiable in the preset period, the voltage of the battery cell is converted so that a slope of the voltage of the battery cell satisfies continuity through a smoothing spline.
Type: Application
Filed: Dec 9, 2020
Publication Date: Sep 1, 2022
Patent Grant number: 12044747
Applicant: LG ENERGY SOLUTION, LTD. (Seoul)
Inventor: Young Jin KIM (Daejeon)
Application Number: 17/630,360