ELECTRONIC COMPONENT, MANUFACTURING METHOD THEREOF, AND ELECTRONIC APPARATUS
A manufacturing method of an electronic component includes preparing a first structure in which a first electrode is arranged on a first main surface of a first substrate, preparing a second structure in which a second electrode is arranged on a first main surface of a second substrate, and curing a bonding member while making the first main surface of the first substrate and the first main surface of the second substrate face each other via the bonding member and applying a force to the first structure and the second structure so as to pressurize the bonding member. At least one of the first electrode and the second electrode includes a window portion. In the curing, the bonding member is cured by irradiating the bonding member with light through the window portion.
The present invention relates to an electronic component, a manufacturing method thereof, and an electronic apparatus.
Description of the Related ArtAn electronic component that can be incorporated in apparatuses such as an image capturing apparatus and a display apparatus can include an electronic board with an electronic device provided thereon, and a circuit board for externally supplying power to the electronic board. The electronic board can include a device region where the electronic device is arranged, and a peripheral region provided on the outer edge side of the device region. A connection terminal is provided in the peripheral region, and the circuit board such as a flexible printed board (FPC) can be electrically bonded to the connection terminal. As the bonding member, for example, an Anisotropic Conductive Film (ACF) containing conductive particles, an Anisotropic Conductive Paste (ACP), or the like can be used. There is known a thermocompression bonding method of pressurizing the bonding member as described above while heating it, thereby electrically connecting the connection terminal and the circuit board. As a method of electrically connecting electrodes arranged on a glass substrate and connection electrodes arrayed so as to correspond to the electrodes by using a thermosetting resin, Japanese Patent Laid-Open No. 2006-253665 discloses a method of curing the thermosetting resin by irradiation of laser light.
The method of irradiating the thermosetting resin with laser light is advantageous in efficiently curing the bonding member since the laser light is selectively applied to the bonding member and no excessive heat is given to constituent members other than the bonding member, for example, the electronic board. However, the bonding member includes a region covered with an opaque electrode and a region not covered with the electrode. The region not covered with the electrode is easily cured since it is directly irradiated with the laser light. On the other hand, the region covered with the opaque electrode is not easily cured since the laser light is blocked by the electrode. Therefore, the method of irradiating the bonding member with light such as laser light has a problem that the region of the bonding member covered with the opaque electrode cannot be cured stably.
SUMMARY OF THE INVENTIONThe present invention provides a technique advantageous in effectively curing a bonding member.
A first aspect of the present invention provides a manufacturing method of an electronic component, the method comprising: preparing a first structure in which a first electrode is arranged on a first main surface of a first substrate; preparing a second structure in which a second electrode is arranged on a first main surface of a second substrate; and curing a bonding member while making the first main surface of the first substrate and the first main surface of the second substrate face each other via the bonding member and applying a force to the first structure and the second structure so as to pressurize the bonding member, wherein at least one of the first electrode and the second electrode includes a window portion, and in the curing, the bonding member is cured by irradiating the bonding member with light through the window portion.
A second aspect of the present invention provides an electronic component comprising: a first structure in which a first electrode is arranged on a first main surface of a first substrate, a second structure in which a second electrode is arranged on a first main surface of a second substrate, and a bonding member arranged between the first main surface of the first substrate and the first main surface of the second substrate so as to electrically bond the first electrode and the second electrode, wherein at least one of the first electrode and the second electrode includes a window portion that transmits light.
A third aspect of the present invention provides an electronic apparatus that comprises an electronic component defined in the second aspect of the present invention, wherein the electronic component is formed as a display panel.
Further aspects of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, embodiments will be described in detail with reference to the attached drawings. Note, the following embodiments are not intended to limit the scope of the claimed invention. Multiple features are described in the embodiments, but limitation is not made to an invention that requires all such features, and multiple such features may be combined as appropriate. Furthermore, in the attached drawings, the same reference numerals are given to the same or similar configurations, and redundant description thereof is omitted.
First EmbodimentAn electronic component 400 according to the first embodiment will be described with reference to
The first structure 100 can include a first substrate 101 made of a substrate material such as silicon or glass, and a first electrode 102 arranged on a first main surface P11 of the first substrate 101. The first main surface P11 of the first substrate 101 can include a device region where an electronic device is arranged, and a peripheral region arranged between the device region and the edge of the first substrate 101. The first electrode 102 can be arranged in the peripheral region. The second structure 200 can include a second substrate 201, and a second electrode 202 arranged on a first main surface P21 of the second substrate 201. The second electrode 202 is arranged so as to face the first electrode 102. Typically, the first substrate 101 includes a plurality of the first electrodes 102 arranged on the first main surface P11, and the second substrate 201 includes a plurality of the second electrodes 202 arranged on the first main surface P21. In this case, each second electrode 202 of the plurality of the second electrodes 202 faces the corresponding one of the plurality of the first electrodes 102. The bonding member 300 is arranged between the first main surface P11 of the first substrate 101 and the first main surface P21 of the second substrate 201 so as to electrically bond the first electrode 102 of the first structure 100 and the second electrode 202 of the second structure 200.
The second structure 200 is, for example, a printed wiring board. More specifically, the second structure 200 can be a rigid substrate such as a glass epoxy substrate or a composite substrate with a wiring pattern printed thereon. Alternatively, the second structure 200 may be a flexible wiring board with a wiring pattern formed in a flexible film of polyimide or the like. Alternatively, the second structure 200 may be a rigid flexible wiring board obtained by combining a flexible film and a rigid substrate. The second structure 200 can be configured to supply power to the first substrate 101 of the first structure 100. The second structure 200 can also have a function of supplying a signal to the first substrate 101 of the first structure 100, and a function of transmitting or outputting a signal output from the first substrate 101 of the first structure 100 to another apparatus. The second electrode 202 can be provided with a window portion 202b. From another viewpoint, the second electrode 202 includes an electrode portion 202a and the window portion 202b. The window portion 202b may be an opening portion provided in the second electrode 202, or the window portion 202b may be formed by filling the opening portion with a transparent member. In the former case, the opening portion can be filled with air. The window portion may be provided in the first electrode 102 of the first structure 100, or the window portions may be provided in both the first electrode 102 of the first structure 100 and the second electrode 202 of the second structure 200, respectively.
The bonding member 300 can include a bonding resin 301 and a plurality of conductive particles 302 dispersedly arranged in the bonding resin 301. For example, the bonding resin 301 can be an adhesive such as a thermosetting resin, a UV-curable resin (photo-curable resin), or a UV-curable thermosetting resin.
A manufacturing method of the electronic component 400 according to the first embodiment will be described below with reference to
Next, as illustrated in
Next, as illustrated in
Next, a curing step illustrated in
The bonding member 300 includes a first portion arranged in a first region 301a not sandwiched between the first electrode 102 and the second electrode 202, and a second portion arranged in a second region 301b sandwiched between the first electrode 102 and the second electrode 202 (including the window portion 202b). The first portion of the bonding member 300 arranged in the first region 301a is irradiated with the heating light via the second substrate 201, and this increases the temperature of the first portion and cures the first portion. The second portion of the bonding member 300 arranged in the second region 301b is irradiated with the heating light via the second substrate 201 and the window portion 202b. This increases the temperature of the second portion and cures the second portion. Note that a portion of the second portion covered with the electrode portion 202a of the second electrode 202 can be heated by the scattered light of the heating light entering through the window portion 202b in addition to the heat generated by the heating light entering through the window portion 202b.
If the window portion is provided in the first electrode 102 of the first structure 100, the bonding member 300 is irradiated with the heating light via the first substrate 101 of the first structure 100. More specifically, the first portion of the bonding member 300 arranged in the first region 301a is irradiated with the heating light via the first substrate 101, and the second portion of the bonding member 300 arranged in the second region 301b is irradiated with the heating light via the first substrate 101 and the window portion.
According to the first embodiment, it is also possible to cure the second portion of the bonding member 300 arranged in the second region 301b sandwiched between the first electrode 102 and the second electrode 202 (including the window portion 202b) by irradiation of the heating light via the window portion. Accordingly, for example, even in a region where the second electrodes 202 (or the first electrodes 102) are densely arranged, the bonding member 300 can be cured stably. In other words, according to the first embodiment, it is possible to stably cure the bonding member 300 over the entire region regardless of the arrangement density of the second electrodes 202 (or the first electrodes 102).
Second EmbodimentAn electronic component 400 according to the second embodiment will be described below with reference to
In the electronic component 400 according to the second embodiment, the number of conductive particles 302 arranged between a first electrode 102 and a second electrode 202 is larger than that in the electronic component 400 according to the first embodiment illustrated in
A manufacturing method of the electronic component 400 according to the second embodiment will be described with reference to
Also in the second embodiment, a curing step is performed while making a first main surface P11 of a first substrate 101 and a first main surface P21 of a second substrate 201 face each other via a bonding member 300, and applying a force to a first structure 100 and a second structure 200 so as to pressurize the bonding member 300. The curing step in the second embodiment includes a first curing step and a second curing step performed after the first curing step. First, in the first curing step, as schematically shown in
When the fluidity of the second portion arranged in the second region 301b sandwiched between the first electrode 102 and the second electrode 202 is increased, the conductive particles 302 in the second portion can move. In the first embodiment, the fluidities in the first portion and second portion are increased by simultaneously irradiating the first portion and the second portion with the heating light. With this, in the first embodiment, some of the conductive particles 302 in the second portion, which is receiving a higher pressure due to the existence of the first electrode 102 and second electrode 202, can move to the first portion. On the other hand, in the second embodiment, the first portion arranged in the first region 301a not sandwiched between the first electrode 102 and the second electrode 202 is cured prior to the second portion arranged in the second region 301b sandwiched between the first electrode 102 and the second electrode 202. Hence, according to the second embodiment, movement of the conductive particles 302 from the second portion to the first portion is suppressed. As a result, it is possible to increase the number of the conductive particles 302 in the second portion arranged in the second region 301b sandwiched between the first electrode 102 and the second electrode 202 as compared to that in first embodiment. Accordingly, the electric resistance value between the first electrode 102 and the second electrode 202 in the second embodiment can be smaller than in the first embodiment. Therefore, the electronic component 400 according to the second embodiment is more suitable for high-speed communication than the electronic component 400 according to the first embodiment.
Third EmbodimentAn electronic component 400 according to the third embodiment will be described below with reference to
The manufacturing method of the electronic component 400 in the third embodiment is different from that in the first embodiment. Also in the third embodiment, a curing step is performed while making a first main surface P11 of a first substrate 101 and a first main surface P21 of a second substrate 201 face each other via a bonding member 300, and applying a force to a first structure 100 and a second structure 200 so as to pressurize the bonding member 300. The curing step in the third embodiment includes a first curing step and a second curing step performed after the first curing step. In the first curing step, the heating light is applied to a central portion C of the bonding member 300 in the electrode array direction (predetermined direction). In the second curing step performed next to the first curing step, the heating light is applied to peripheral portions D of the bonding member 300 in the electrode array direction. Here, the electrode array direction is the array direction of first electrodes 102, and this is also the array direction of second electrodes. In
When the heating light is applied to the bonding member 300, the temperature of the bonding member 300 increases. For example, if the bonding member 300 is a bonding material including an organic material like an FPC, the bonding member 300 expands as the temperature increases. As a result, if the entire bonding member 300 is cured at once as in the manufacturing method according to the first embodiment, the alignment accuracy between the first electrode 102 and a second electrode 202 may be degraded in the peripheral portion D due to the expansion of the bonding member 300.
In the third embodiment, since the second curing step of curing the peripheral portion D is performed after the first curing step of curing the central portion C is performed, the expansion of the bonding member 300 is less likely to affect the second curing step. The third embodiment is advantageous when using a bonding member having a large linear expansion coefficient like the FPC, and when using a long electronic component susceptible to expansion of the bonding member.
Fourth EmbodimentAn electronic component 400 according to the fourth embodiment will be described below with reference to
As illustrated in
An electronic component 400 according to the fifth embodiment will be described below with reference to
As illustrated in
An electronic component 400 according to the sixth embodiment will be described below with reference to
As illustrated in
An electronic component 400 according to the seventh embodiment will be described below with reference to
The seventh embodiment provides an example in which a center line 202c of each second electrode 202 (or first electrode 102) along the longitudinal direction passes through a plurality of window portions 202b. In an example shown in
An electronic component 400 according to the eighth embodiment will be described below with reference to
The eighth embodiment provides an example in which the plurality of window portions are arranged in a grid in each second electrode 202 (or first electrode 102) as illustrated in
The bonding member in the first to eighth embodiments may be replaced with a photo-curable bonding member. In this case, light for curing the bonding member need not include a wavelength range that can heat the bonding member, but it is only required to include a wavelength range that can cure the bonding member by photopolymerization.
Application ExamplesThe electronic apparatus or display apparatus according to this embodiment may include color filters of red, green, and blue. The color filters of red, green, and blue may be arranged in a delta array.
The display apparatus according to this embodiment may also be used for a display unit of a portable terminal. At this time, the display unit may have both a display function and an operation function. Examples of the portable terminal are a portable phone such as a smartphone, a tablet, and a head mounted display.
The electronic apparatus or display apparatus according to this embodiment may be used for a display unit of an image capturing apparatus including an optical unit including a plurality of lenses, and an image capturing device for receiving light having passed through the optical unit. The image capturing apparatus may include a display unit for displaying information acquired by the image capturing device. In addition, the display unit may be either a display unit exposed outside the image capturing apparatus, or a display unit arranged in the finder. The image capturing apparatus may be a digital camera or a digital video camera.
The electronic apparatus or image capturing apparatus 1100 includes an optical unit (not shown). This optical unit includes a plurality of lenses, and forms an image on an image capturing device that is accommodated in the housing 1104. The focal points of the plurality of lenses can be adjusted by adjusting the relative positions. This operation can also automatically be performed. The image capturing apparatus may be understood as a photoelectric conversion apparatus. Instead of sequentially capturing an image, the photoelectric conversion apparatus can include, as an image capturing method, a method of detecting the difference from a previous image, a method of extracting an image from an always recorded image, or the like.
The electronic apparatus or display apparatus can be applied to a system that can be worn as a wearable device such as smartglasses, an HMD, or a smart contact lens. The electronic apparatus may include an image capturing apparatus capable of photoelectrically converting visible light and a display apparatus capable of emitting visible light.
Glasses 1600 (smartglasses) according to one application example of the electronic apparatus will be described with reference to
The glasses 1600 further include a control apparatus 1603. The control apparatus 1603 functions as a power supply that supplies power to the image capturing apparatus 1602 and the display apparatus according to each embodiment. In addition, the control apparatus 1603 controls the operations of the image capturing apparatus 1602 and the display apparatus. An optical system configured to condense light to the image capturing apparatus 1602 is formed on the lens 1601.
Glasses 1610 (smartglasses) according to one application example of the electronic apparatus will be described with reference to
The line of sight of the user to the displayed image is detected from the captured image of the eyeball obtained by capturing the infrared rays. An arbitrary known method can be applied to the line-of-sight detection using the captured image of the eyeball. As an example, a line-of-sight detection method based on a Purkinje image obtained by reflection of irradiation light by a cornea can be used.
More specifically, line-of-sight detection processing based on pupil center corneal reflection is performed. Using pupil center corneal reflection, a line-of-sight vector representing the direction (rotation angle) of the eyeball is calculated based on the image of the pupil and the Purkinje image included in the captured image of the eyeball, thereby detecting the line-of-sight of the user.
The display apparatus according to an embodiment of the present invention may include an image capturing apparatus including a light receiving device, and a displayed image on the display apparatus may be controlled based on the line-of-sight information of the user from the image capturing apparatus.
More specifically, in the display apparatus, a first field-of-view region which is gazed by the user and a second field-of-view region other than the first field-of-view region are determined based on the line-of-sight information. The first field-of-view region and the second field-of-view region may be determined by a control apparatus of the display apparatus. Alternatively, the first field-of-view region and the second field-of-view region may be determined by an external control apparatus and the display apparatus may receive information corresponding to this determination. Control can be performed in the display region of the display apparatus so that the display resolution of the first field-of-view region will be higher than the display resolution of the second field-of-view region. That is, the resolution of the second field-of-view region may be lowered more than the resolution of the first field-of-view region.
In addition, the display region includes a first display region and a second display region different from the first display region, and a region with a high degree of priority is determined from the first display region and the second display region of the display region based on the line-of-sight information. The first field-of-view region and the second field-of-view region may be determined by the control apparatus of the display apparatus. Alternatively, the first field-of-view region and the second field-of-view region may be determined by an external control apparatus and the display apparatus may receive information corresponding to this determination. Control may be performed so that the resolution of a region with the high degree of priority will be set higher than the resolution of a region other than the region with the high degree of priority. That is, the resolution of a region with a relatively low degree of priority may be set low.
Note that an AI may be used for the determination of the first field-of-view region and the region with the high degree of priority. The AI may be a model configured to estimate, from an image of the eyeball, the angle of the line of sight and the distance to an object as the target of the gaze by using the image of the eyeball and the direction actually gazed by the eyeball of the image as the teaching data. The display apparatus, the image capturing apparatus, or an external apparatus may include the AI program. If the AI program is included in an external apparatus, information determined by the AI program will be transmitted to the display apparatus by communication.
When performing display control based on line-of-sight detection, smartglasses further including an image capturing apparatus configured to capture the outside can preferably be applied. The smartglasses can display captured outside information in real time.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2022-012027, filed Jan. 28, 2022, hereby incorporated by reference herein in its entirety.
Claims
1. A manufacturing method of an electronic component, the method comprising:
- preparing a first structure in which a first electrode is arranged on a first main surface of a first substrate;
- preparing a second structure in which a second electrode is arranged on a first main surface of a second substrate; and
- curing a bonding member while making the first main surface of the first substrate and the first main surface of the second substrate face each other via the bonding member and applying a force to the first structure and the second structure so as to pressurize the bonding member,
- wherein at least one of the first electrode and the second electrode includes a window portion, and in the curing, the bonding member is cured by irradiating the bonding member with light through the window portion.
2. The method according to claim 1, wherein
- the window portion is an opening portion.
3. The method according to claim 1, wherein
- an absorption rate of the light by the bonding member is higher than an absorption rate of the light by one of the first electrode and the second electrode which includes the window portion.
4. The method according to claim 1, wherein
- the bonding member includes a first portion arranged in a first region not sandwiched between the first electrode and the second electrode, and a second portion arranged in a second region sandwiched between the first electrode and the second electrode, and
- the curing includes
- curing the first portion after a fluidity of the first portion is increased by selectively irradiating the first portion with the light, and
- curing the second portion after a fluidity of the second portion is increased by selectively irradiating, with the light through the window portion, a portion of the second portion where the window portion exists, after the curing of the first portion.
5. The method according to claim 1, wherein
- the first structure includes a plurality of the first electrodes, and the plurality of the first electrodes are arranged along a predetermined direction,
- the second structure includes a plurality of the second electrodes, and the plurality of the second electrodes are arranged along the predetermined direction, and
- the curing of the bonding member includes
- irradiating, with the light, a central portion of the bonding member in the predetermined direction, and
- irradiating, with the light, a peripheral portion of the bonding member in the predetermined direction after the irradiating of the central portion.
6. An electronic component comprising:
- a first structure in which a first electrode is arranged on a first main surface of a first substrate,
- a second structure in which a second electrode is arranged on a first main surface of a second substrate, and
- a bonding member arranged between the first main surface of the first substrate and the first main surface of the second substrate so as to electrically bond the first electrode and the second electrode,
- wherein at least one of the first electrode and the second electrode includes a window portion that transmits light.
7. The component according to claim 6, wherein
- one window portion is provided in one electrode which is the at least one of the first electrode and the second electrode.
8. The component according to claim 6, wherein
- a plurality of window portions including the window portion are provided in one electrode which is the at least one of the first electrode and the second electrode.
9. The component according to claim 8, wherein
- the plurality of window portions are arranged along a longitudinal direction of the one electrode, and
- a distance from an edge of the one electrode in a lateral direction to each of the plurality of window portions is larger than an interval between window portions adjacent to each other out of the plurality of window portions.
10. The component according to claim 8, wherein
- a center line of the one electrode along a longitudinal direction is arranged so as to pass through the plurality of window portions.
11. The component according to claim 8, wherein
- the plurality of window portions are arranged in a grid.
12. An electronic apparatus that comprises an electronic component defined in claim 6, wherein
- the electronic component is formed as a display panel.
Type: Application
Filed: Jan 10, 2023
Publication Date: Aug 3, 2023
Inventor: JUN TSUKANO (Tokyo)
Application Number: 18/152,237