Cartomizer for an Aerosol Generating Device with Fins
A cartomizer for an aerosol generating device, includes a container for holding at least one reservoir configured to contain a vaporizable material; a vaporizing chamber fluidly connected to a mouth end by a vapor passage; a liquid transport element, extending from inside the at least one reservoir to inside the vaporizing chamber to convey the vaporizable material from the reservoir to the inside of the vaporizing chamber; and an air inlet arranged to supply the vaporizing chamber with air in use; wherein the liquid transport element is separated from at least one part of the at least one reservoir by at least one compartmenting wall arranged for creating at least one chamber, in particular at least one capillary chamber, communicating by a liquid restriction passage formed in the compartmenting wall of the chamber and wherein at least a portion of the liquid transport element extends in the chamber.
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Any features essential to the European patent applications titled “CARTOMIZER FOR AN AEROSOL GENERATING DEVICE WITH LEAKAGE PREVENTION and “CARTOMIZER FOR AN AEROSOL GENERATING DEVICE WITH COMBINED ELECTRICAL AND MAGNETIC CONTACTS” all filed Sep. 4, 2020 having application numbers 20 194 597.9 and 20 194 595.3, as well as the corresponding PCT applications all filed Sep. 1, 2021, such as the claims thereof, and/or contained therein and corresponding to and/or relating to features of the present application are incorporated herein by this reference and can be combined with feature combinations disclosed herein in order to provide an improved aerosol generating device, and protection may be sought for the resulting feature combinations.
TECHNICAL FIELDThe present invention relates to a cartomizer for an aerosol generating device, in particular an electronic cigarette or vaporizer, with a liquid flow control system, in particular cartomizer fins.
TECHNICAL BACKGROUNDAerosol generating devices, such as electronic cigarettes or “e-cigarettes” as they are also known, have gained in popularity over the past ten years as an alternative to traditional smoking articles, like cigarettes, cigars, and cigarillos. Developments in the design and configuration of such aerosol generating devices or vaporizer devices are on-going to improve their performance and their reliability, as well as their ease of production and their production costs.
Conventional aerosol generating devices usually include a heater powered by an electrical power source and a liquid reservoir containing flavoured liquid (vaporizable material) that can be volatized using the heater and transferred to a user of the aerosol generating device in an airflow, which is preferably guided through a mouthpiece of the device.
In order to provide a convenient way for a user to load the vaporizable material into the aerosol generating device and to avoid the need for the user to handle the vaporizable material (liquid) directly, thereby reducing the likelihood of spillage and waste, conventionally capsules are provided. In this way, the integrity, safety and quality of the vaporizable material can also be assured, because it is loaded into the shell or container during manufacture to form a pre-manufactured capsule. Correct dosing of the vaporizable material is also assured.
Moreover, in order to avoid that the heating element is worn out over time, the heating element is often provided within the capsule, thereby forming a so called “cartomizer”. As the heating element (heater) is provided with the cartomizer, it is each time the cartomizer (capsule) is replaced, hence, there is no reduction in performance over time.
However, since in general a liquid transport element, in particular a wick, is used to transport the vaporizable material to the heater, in particular a coil that is wound around the wick, it is unavoidable that vaporizable material (liquid) leaks from the reservoir via the liquid transport element into the vaporization chamber and thereby into the air path of the cartomizer. Hence, it is desirable that leakage is minimized from the cartomizer, in order to avoid that leaked vaporizable material or liquid affects either the device or consumer. This can be approached in two directions, namely by preventing leakage around or from the liquid transport element to occur and secondly retaining leakage within the cartomizer.
US 2019/0223508 A1 is related to a liquid storage tank of an electronic vapor provision device having one or more boundary walls defining an interior volume of the tank for accommodating source liquid to be vaporized in the electronic vapor provision device and one or more baffles, each baffle protruding from an inner surface of the boundary wall into the interior volume to impede a flow of source liquid between portions of the interior volume between which the baffle is located. Even though this arrangement hinders the flow of liquid in the reservoir, the stored liquid is directly fed to the wick, hence, only slows down the flow inside the reservoir but the baffles do not contribute to the prevention of leakage.
SUMMARY OF THE INVENTIONIn view of the above, there is the desire to provide a cartomizer for an aerosol generating device, in particular an electronic cigarette or vaporizer, capable of controlling liquid flow from at least one reservoir accommodating vaporizable material or liquid to a liquid transport element of the cartomizer, thereby reducing or eliminating leakage of vaporizable material or liquid from the liquid transport element, even under changing situations like differing usage and storage angles. Hence, capable of ensuring that leaked vaporizable material or liquid does not affect either the device or consumer.
This aim may be achieved by a cartomizer as defined in claim 1. Embodiments may be found in the dependent claims, the following description and the accompanying drawings.
According to one embodiment of the present invention, provided there is a cartomizer for an aerosol generating device, in particular an electronic cigarette or vaporizer, the cartomizer including: a container for holding at least one reservoir configured to contain a vaporizable material or a liquid, a vaporizing chamber fluidly connected to a mouth end by a vapor passage, a liquid transport element, in particular a porous capillary member, extending from inside the at least one reservoir to inside the vaporizing chamber in order to convey the vaporizable material from the reservoir to the inside of the vaporizing chamber and an air inlet arranged to supply the vaporizing chamber with (ambient) air in use, wherein the liquid transport element is at least partially separated from at least one part of the reservoir by at least one compartmenting wall arranged for creating at least one chamber, in particular at least one capillary chamber, communicating by a liquid restriction passage formed in the at least one compartmenting wall, in particular upstream compartmenting wall, of the chamber and wherein at least a portion of the liquid transport element extends in the chamber.
Hence, a cartomizer for an aerosol generating device is provided, capable of reducing the likelihood that vaporizable material or liquid, leaking from the liquid transport element or a heater of the cartomizer reaches the outside of the cartomizer. Thereby, ensuring that leaked vaporizable material or liquid is prevented from affecting the device or a user of the device.
To provide a consistent customer experience, vaporizable material or liquid needs to be delivered to a heater (or a wick) in a consistent manner under various situations including pressure/temperature fluctuations, low fluid levels of the vaporizable material within the cartomizer and differing usage and storage angles. Hence, it is desirable that on one hand a constant flow of vaporizable material or liquid is delivered to the heater or wick, while leakage from the liquid transport element or wick is minimized. As the cartomizer of the present invention is provided with a chamber, in particular at least one capillary chamber or at least one baffle chamber, that is separated from the reservoir storing the vaporizable material or liquid, a flow barrier between the wick and the main fluid reservoir is realized, controlling the flow of vaporizable material or liquid to the liquid transport element.
According to a further embodiment of the present invention, the cartomizer may further include a first sealing forming a first holder, in particular a bottom holder, of the liquid transport element, wherein an upper surface of the first sealing preferably forms a downstream compartmenting wall of the chamber, in particular of the lowermost arranged chamber, in case the cartomizer is provided with several chambers.
Moreover, in some embodiments of the present invention, the cartomizer may include at least n compartmenting walls forming at least n-1 chambers, each upstream compartmenting wall(s) comprising at least one (liquid) restriction passage, wherein n is comprised between 2 and 10.
In some embodiments, the n compartmenting walls and the n-1 chambers may be aligned side by side in an axial direction of the cartomizer.
As regards the “axial direction of the cartomizer”, said direction defines in the present application in general a longitudinal direction of the cartomizer. However, as the shape of the cartomizer may vary, the “axial direction of the cartomizer” also refers to a direction in which the air flows in general through the cartomizer, namely from the air inlet of the cartomizer to the mouth end of the cartomizer, which is configured to come into contact with the lips of a user during use of the aerosol generating device.
According to a further embodiment of the present invention, the at least one compartmenting wall or at least some of the n compartmenting walls may have at least two, preferably more than two, restriction passages that are preferably symmetrically distributed at the circumference of the compartmenting wall.
Furthermore, the liquid transport element may be rod-shaped and longitudinally separated by at least one compartmenting wall, which is preferably a second sealing. The term “separated” defines here in the context of the present invention that the compartmenting wall separates the area surrounding the liquid transport element into two independent spaces.
Moreover, the compartmenting wall may form in this way two successive chambers, in particular capillary chambers.
In some embodiments, the liquid transport element, in particular the porous capillary member (wick), may extend in at least two different successive chambers, in particular into the two successive chambers formed by the compartmenting wall which corresponds to the second sealing.
Furthermore, the distance between the compartmenting walls forms or defines a thickness of the chamber(s), in particular of the capillary chambers, of no more than 2 mm, preferably no more than 1 mm. In other words, a distance between the compartmenting walls arranged next to each other is not greater than 2 mm, preferably not greater than 1 mm.
By defining the distance between adjacent compartmenting walls, in other words the thickness of the chambers, in particularly of the capillary chambers, to lie within the above ranges, a capillary acting on the liquid temporarily stored in the capillary chamber can be ensured and adjusted precisely, making it possible to control the flow of liquid with high precision. Yet, because of the capillary action within the capillary chambers, retained liquid within the chambers will prevent drying out of the wick even in extreme situations like low fluid levels or extreme cartomizer angles. Moreover, air bubbles will be allowed as the capillary action will flow fluid around the bubble. Finally, as the quantity of liquid in each chamber is very small but remains constant irrespective of the gravity or orientation of the cartomizer, a constant flow of vaporizable material or liquid can be ensured.
Moreover, in some embodiments, the restriction passage, in particular a width of the restriction passage, is no more than 1.5 mm, preferably no more than 1 mm, and/or a maximum opening surface area of the restriction passage may be no more than 1.8 mm2, preferably no more than 0.8 mm2.
According to a further embodiment of the present invention, the at least one restriction passage may be configured to be closed by a check valve such as a one-way valve.
Moreover, the at least one restriction passage may have a tapered profile with the smallest cross-section being at the vaporizing chamber side of the compartmenting wall.
Additionally, the compartmenting walls may be formed as fins provided about a central holder.
Moreover, the central holder, in particular the compartmenting walls or the fins, may abut against an outer body or shell of the container, thereby sealing the capillary chambers against the container limiting the possible flow path of the vaporizable material or liquid to the restriction passage(s). The number of elements is also reduced and the assembling of the device simplified.
According to a further embodiment of the present invention, the central holder may be arranged for holding at least partially the liquid transport element.
Furthermore, in some embodiments, the central holder may form a third sealing, in particular a sealing around at least a portion of the liquid transport element.
Additionally, the compartmenting walls, the central holder, the first sealing and/or the second sealing may be made of an elastomeric or silicone material.
In some embodiments, the first sealing and the central holder, in particular the third sealing, may form at least partially the vaporizing chamber.
Additionally, the container, shell or outside casing of the cartomizer may be formed of a rigid material, in particular a rigid thermoplastic material, glass or metal.
A more complete appreciation of the present invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, in which:
Embodiments of the present disclosure will now be explained with reference to the drawings. It will be apparent to those skilled in the field of aerosol generating devices from this disclosure that the following description of the embodiments is provided for illustration only and not for the purpose of limiting the disclosure as defined by the appended claims. Features of the embodiments described below can also be used to further characterize the device defined in the claims.
Modifications of features can be combined to form further embodiments. Features described in individual embodiments can be provided in a single embodiment if they are not incompatible. Likewise, features described in a single embodiment can be provided in several embodiments individually or in any suitable sub-combination. As used in the specification and the appended claims, the singular forms “a”, “an”, “the” and the like include plural referents unless the context clearly dictates otherwise.
The same reference numerals listed in different figures refer to identical, corresponding or functionally similar elements.
As described hereinafter, example implementations of the present disclosure relate to cartomizers for aerosol generating devices or aerosol delivery devices. Aerosol generating devices according to the present invention use electrical energy to heat a material (preferably without combusting the material to any significant degree and/or without significant chemical alteration of the material) to form an inhalable substance or vapor; and components of such device have the form of articles that most preferably are sufficiently compact to be considered hand-held devices. That is, use of components of preferred aerosol generating devices does not result in the production of smoke in the sense that aerosol results principally from by-products of combustion or pyrolysis of tobacco, but rather, use of those devices preferably results in the production of vapors resulting from volatilization or vaporization of certain components incorporated therein.
In some example implementations, components of aerosol generating devices may be characterized as electronic cigarettes, and those electronic cigarettes preferably incorporate aerosolisable liquid (e.g. propylene glycol, polyhydric alcohol), tobacco and/or tobacco materials derived at least partially from tobacco, and hence deliver tobacco derived components in aerosol or vapor form to a user. In more detail, aerosol generating devices within the meaning of the present invention may transport the volatilized particles in an airflow through the aerosol generating device, in particular through the cartomizer, to a user of the device, the user of the device being able to activate or deactivate the generation of aerosol and to control the duration, velocity and volume of the airflow by means of puffing or inhaling action.
Aerosol generating devices of the present invention generally include a number of components provided within an outer body or shell, which may be referred to as an outside casing or housing. The overall design of the outside casing can vary, and the format or configuration of the outside casing that can define the overall size and shape of the aerosol generating device can vary. For some aerosol generating devices, an elongated body resembling the shape of a cigarette or cigar can be formed from a single, unitary housing, or the elongated housing can be formed of two or more separable bodies. For example, an aerosol generating device can include an elongated shell or body (outside casing) that can be substantially tubular in shape and, as such, resemble the shape of conventional cigarettes or cigars. In one implementation, all of the components of the aerosol generating device are contained within a single housing. Alternatively, an aerosol delivery device can comprise two or more housings that are joined and are separable.
Aerosol generating devices of the present invention can be formed of an outside casing or shell that is not substantially tubular in shape but may be formed to substantially greater transversal dimensions. The outside casing or shell can be configured to include a mouthpiece and/or may be configured to receive a separate shell (e.g. a cartridge, a tank) that can include consumable elements, such as a liquid aerosol former, and can include a vaporizer.
In the shown embodiment the heater is formed by a wire that is wound around a liquid transport element 15, in particular a capillary-type wick such as a bundle of cotton filaments, and located within a vaporizing chamber 12. It should further be mentioned that the vaporizing chamber 12 is fluidly connected to the mouth end 13, in particular an opening provided in the mouth end 13, via a vapor passage 14. In other words, vapor generated by the heater can be provided via the vapor passage 14 and the opening in the mouth end 13 to a user. In the shown embodiment the cartomizer 1 is only provided with one reservoir 11 which surrounds the vapor passage 14, the heater and the liquid transport element 15. Both ends of the wick 15 reach into the reservoir 11, in particular into the vaporizable material stored inside the reservoir 11, on opposing sides and thereby convey, wick or otherwise transport the vaporizable material from the reservoir 11 to the heater which is positioned inside the vaporizing chamber 12.
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It should also be noted that the compartmenting wall 17 or the central holder 23 is provided preferably with at least two restriction passages 24 that are symmetrically distributed at the circumference of the compartmenting wall 17. In the embodiment shown in
Moreover, in order to avoid backflow of the vaporizing material from the baffle chamber 33 to the reservoir 11, the restriction passages 24 can be provided with a check valve (not shown) such as a one-way valve, only allowing a flow from the reservoir 11 into the baffle chamber 33.
By providing the above described baffle chamber 33, it can be avoided that the wick 15 protrudes directly into the (main) reservoir 11. Hence, instead of a direct feeding of the wick 15 the baffle chamber 33 is feed from the (main) reservoir 11 such that fluid flow between the two chambers is controlled, in particular by the size and number of the restriction passages 24, to prevent either significant fluid flow (e.g. if the cartomizer 1 is inverted). Moreover, the baffle chamber 33 retains liquid around the wick in almost any orientation as long as it is allowed at some point to be laced in a vertical orientation thus ensuring liquid is available to the wick up until the point of complete exhaustion.
1 Cartomizer
10 Container (Shell)
11 Reservoir
12 Vaporizing chamber
13 Mouth end
14 Vapor passage
15 Liquid transport element (Wick)
16 Air inlet
17 Compartmenting wall (upstream)
18 Compartmenting wall (downstream)
19 (Further) Compartmenting wall
20 (Uppermost) Compartmenting wall
21 First sealing (First holder)
22 Second sealing (Compartmenting wall)
23 Third sealing (Central holder)
24 Restriction passage(s)
30 Capillary chamber (lowermost)
31 Capillary chamber (middle)
32 Capillary chamber (uppermost)
33 Baffle chamber
40 Lead Wires
100 Aerosol generating device
101 Battery
102 Inner frame
103 Sealing arrangement
104 Magnets
105 Electrical contacts
Claims
1. A cartomizer for an aerosol generating device, the cartomizer comprising:
- a container for holding at least one reservoir configured to contain a vaporizable material;
- a vaporizing chamber fluidly connected to a mouth end by a vapor passage;
- a liquid transport element extending from inside the at least one reservoir to inside the vaporizing chamber in order to convey the vaporizable material from the reservoir to the inside of the vaporizing chamber; and
- an air inlet arranged to supply the vaporizing chamber with air in use;
- wherein the liquid transport element is separated from at least one part of the at least one reservoir by at least one compartmenting wall arranged for creating at least one capillary chamber communicating by a liquid restriction passage formed in one of the at least one first compartmenting wall of the at least one capillary chamber and wherein at least a portion of the liquid transport element extends in the capillary chamber.
2. The cartomizer according to claim 1, further comprising a first sealing forming a first holder of the liquid transport element, wherein an upper surface of the first sealing forms a downstream one of the at least one compartmenting wall of the at least one capillary chamber.
3. The cartomizer according to claim 1, the at least one first compartmenting wall comprises at least n first compartmenting walls forming at least n-1 chambers; each of then first compartmenting walls comprising at least one liquid restriction passage; wherein n is between 2 and 10.
4. The cartomizer according to claim 3, wherein the at least one first compartmenting wall or at least some of the n first compartmenting walls have at least two restriction passages symmetrically distributed at the circumference of one of the at least one first compartmenting wall.
5. The cartomizer according to claim 2, wherein the liquid transport element is rod-shaped and is longitudinally separated by at least one second compartmenting wall forming a second sealing, wherein the at least one second compartmenting wall forms two successive ones of the at least one capillary chamber.
6. The cartomizer according to claim 5, wherein the liquid transport element extends in at least two different successive chambers.
7. The cartomizer according to claim 5, wherein the distance between two of the first and second compartmenting walls forms a thickness of one of the at least one capillary chamber.
8. The cartomizer according to claim 1, wherein the liquid restriction passage is no more than 1.5 mm, and/or a maximum opening surface area of the liquid restriction passage is no more than 1.8 mm2.
9. The cartomizer according to claim 1, wherein
- the liquid restriction passage is configured to be closed by a check valve, and/or
- the liquid restriction passage has a tapered profile with the smallest cross-section at the vaporizing chamber side.
10. The cartomizer according to claim 5, further comprising a central holder, wherein the first compartmenting walls are formed as fins provided about the central holder.
11. The cartomizer according to claim 10, wherein the central holder abuts against an outer body or shell of the container.
12. The cartomizer according to claim 10, wherein the central holder is arranged for holding at least partially the liquid transport element.
13. The cartomizer according to claim 10, wherein the central holder forms a third sealing around at least a portion of the liquid transport element.
14. The cartomizer according to claim 10, wherein the first and second compartmenting walls, the central holder, the first sealing and/or the second sealing is/are made of elastomeric or silicone material.
15. The cartomizer according to 13,
- wherein the first sealing and the central holder form at least partially the vaporizing chamber.
16. The cartomizer according to claim 1, wherein the liquid transport element comprises a porous capillary member.
17. The cartomizer according to claim 9 wherein the check valve comprises a one way valve.
18. The cartomizer according to claim 11, wherein the fins of the central holder abut against the outer body or shell of the container.
Type: Application
Filed: Sep 1, 2021
Publication Date: Aug 24, 2023
Applicant: JT International SA (Geneva)
Inventor: Peter Loveday (Epsom)
Application Number: 18/024,411