CABLE TRAY ISOLATION PAD
The present disclosure is directed to multi-functional isolation pads that can be used in combination with both clamp-on cable trays and guide-on cable trays without any user manipulation (e.g., folding) of the isolation pad.
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The present disclosure generally relates to an isolation pad for a cable tray.
BACKGROUNDIsolation pads are used in conjunction with cable trays in order to separate the cable tray from the mounting support components. The separation of these components prevents galvanic reactions between dissimilar metals. The isolation pad is also typically used to reduce friction between these components. Typically, the configuration of the isolation pad must be changed on-site depending on whether guides or clamps are used to secure the cable tray on the mounting support components.
SUMMARYIn one aspect, an isolation pad for a cable tray generally comprises a pad body which is substantially planar. The pad body has opposite first and second longitudinal body portions. The first longitudinal portion is configured to be sandwiched between the cable tray and a mounting support. The second longitudinal body portion defines a fastener opening configured to receive a fastener therethrough. An isolation lip extends generally upward from the pad body at a location between the first and second longitudinal body portions. The isolation lip includes an upper portion which is generally planar and opposes the first longitudinal body portion. The pad body and the isolation lip are preformed and injection-molded to form an integral, one-piece structure.
In another aspect, a method of making an isolation pad for a cable tray generally comprises injection molding the isolation pad as a preformed and integrally formed, one-piece structure. The injection-molded isolation pad includes a pad body which is substantially planar. The pad body has opposite first and second longitudinal body portions. The first longitudinal portion is configured to be sandwiched between the cable tray and a mounting support. The second longitudinal body portion defines a fastener opening configured to receive a fastener therethrough. An isolation lip extends generally upward from the pad body at a location between the first and second longitudinal body portions. The isolation lip includes an upper portion which is generally planar and opposes the first longitudinal body portion.
In yet another aspect, an isolation pad for a cable tray generally comprises a pad body which is substantially planar. The pad body has opposite first and second longitudinal body portions. The first longitudinal portion is configured to be sandwiched between the cable tray and a mounting support. The second longitudinal body portion defines a fastener opening configured to receive a fastener therethrough. An isolation lip extends generally upward from the pad body at a location between the first and second longitudinal body portions. The isolation lip includes an upper portion which is generally planar and opposes the first longitudinal body portion. A tab extends generally downward from the pad body and is configured to be received in an open slot of a strut to inhibit rotation of the isolation pad on the strut.
Corresponding reference characters indicate corresponding parts throughout the drawings.
DETAILED DESCRIPTION OF THE DISCLOSUREReferring to
The illustrated isolation pad 10 generally comprises a pad body, generally indicated at 12, which may be generally or substantially flat or planar, for example. The pad body 12 has a length L (
A tab 20 is coupled (e.g., pivotably coupled, such as by a living hinge) to the pad body 12 (e.g., the first longitudinal portion 14), such as at an interior perimeter 22 defining the central opening 24. As can be seen from
The isolation pad 10 further includes an isolation lip, generally indicated at 28, extending generally upward from the pad body 12. The illustrated isolation lip 28 extends from the pad body 12 at a location generally between or at the junction of the first and second longitudinal body portions 14, 18, respectively. The isolation lip 28 generally comprises a transition portion 30 coupled to the pad body 12; an upper portion 32, which may be generally planar, extending from the transition portion 28 toward the first longitudinal end 14 of the pad body; and a flange 34 extending upward adjacent a free end of the upper portion. Thus, the upper portion 32 of the lip 28 is disposed above and generally opposes the first longitudinal body portion 14 of the pad body 12, such as the central opening 24. A width of the upper portion 32 is greater adjacent the transition portion 30 and decreases adjacent the free end of the upper portion (e.g., the width steps down toward the free end, although the width may gradually taper). Together the isolation lip 28 and the first longitudinal body portion 14 define a horizontal channel sized and shaped to receive the lower flange of the rail of the cable tray therein, as shown in
In the illustrated embodiment the fastener opening 19 of the second longitudinal body portion 18 is configured to receive a fastener F (e.g., a bolt) that fastens the hold-down device HD and the isolation pad 10 to the mounting support. For example, the opening 19 is generally sized to receive a threaded shaft of a bolt F. The threaded shaft may be threadably coupled to a channel nut (not shown) received in the interior of the strut S, as is generally known in the art. The opening 19 has a first portion 19A for receiving the fastener F when using a clamp (e.g., a hold-down device configured as a clamp), and as second portion 19B for receiving the fastener when using a guide (e.g., a hold-down device configured as a guide). The illustrated opening 19 has a shape like the number “8” or a snowman. The opening 19 can be any desired shape, for example, the opening can be circular, oblong, rectangular, etc. The opening 19 may be generally centrally located on the second longitudinal body portion 18. The opening 19 can directly abut the transition portion 30 of the lip 28. The opening may comprise one or more openings in other embodiments, for example, two separate openings.
In the illustrated embodiment, the isolation pad 10 further includes longitudinal ribs 38 on the second longitudinal portion. The ribs 38 are spaced apart from one another and disposed on either side of the fastener opening 19. The ribs 38 extend longitudinally along the second longitudinal body portion 18 and project upward therefrom. As shown in
Water or other liquid (e.g., rain water or condensation) may enter the central opening 24 and pool on the solid mounting surface of the mounting support (e.g., the beam B). Referring to
The isolation pad 10 may be formed as a one-piece, monolithic component, as illustrated, although the isolation pad 10 may comprise separate components secured to one another after individually forming the components. In one example, the isolation pad 10 may be formed from a suitable material that does not galvanically react when in contact with metal surfaces. For example, the isolation pad 10 may be formed from plastic. In one example, the isolation pad 10 can be formed from a thermoplastic polymer, for example, high density polyethylene (HDPE). The thermoplastic polymer or other material used for the isolation pad 10 can be injection molded to preform the isolation pad 10. As used herein, the isolation pad being “preformed” means that its functional form, as shown through the drawings and described herein, is made before shipping to the job site, and in one embodiment, its functional form is made by injection molding. This design allows for ease of use without the required onsite configuration of previous designs.
In the illustrated embodiment, the hold-down device HD is constructed as a single, one-piece combination component that can be used as either the clamp or the guide. The hold-down device HD is selectively configurable between the clamp and the guide by inverting and rotating the hold-down device HD, as can be seen from
Having described the invention in detail, it will be apparent that modifications and variations are possible without departing from the scope of the invention defined in the appended claims.
When introducing elements of the present invention or the preferred embodiment(s) thereof, the articles “a”, “an”, “the” and “said” are intended to mean that there are one or more of the elements. The terms “comprising”, “including” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.
As various changes could be made in the above products without departing from the scope of the invention, it is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
Claims
1. An isolation pad for a cable tray comprising:
- a pad body which is substantially planar, the pad body having opposite first and second longitudinal body portions, wherein the first longitudinal portion is configured to be sandwiched between the cable tray and a mounting support, wherein the second longitudinal body portion defines a fastener opening configured to receive a fastener therethrough; and
- an isolation lip extending generally upward from the pad body, the isolation lip includes an upper portion which generally opposes the first longitudinal body portion,
- wherein the pad body and the isolation lip are preformed and injection-molded to form an integral, one-piece structure.
2. The isolation pad set forth in claim 1, wherein the pad body and the isolation pad are formed from a polymeric material.
3. The isolation pad set forth in claim 2, wherein the pad body and the isolation pad are formed from a thermoplastic polymer.
4. The isolation pad set forth in claim 3, wherein the pad body and the isolation pad are formed from high density polyethylene (HDPE).
5. The isolation pad set forth in claim 1, wherein the first longitudinal body portion defines a central opening, wherein the upper portion of the isolation lip generally opposes the central opening.
6. The isolation pad set forth in claim 5, further comprising an alignment projection extending generally downward from the pad body and sized and shaped to be received in an open slot of a strut to align the isolation pad on the strut.
7. The isolation pad set forth in claim 6, wherein the alignment projection comprises a tab is pivotably coupled to pad body.
8. The isolation pad set forth in claim 6, wherein the alignment projection is generally adjacent a first longitudinal end of the pad body.
9. The isolation pad set forth in claim 6, wherein the alignment projection is preformed and injection-molded with the pad body and the isolation lip to form an integral, one-piece structure.
10. The isolation pad set forth in claim 1, further comprising a tab coupled to the first longitudinal body portion, wherein the tab extends generally downward from the first longitudinal body portion.
11. The isolation pad set forth in claim 10, wherein the tab is hingedly coupled to the first longitudinal body portion.
12. The isolation pad set forth in claim 1, further comprising a flange extending upward from a free of the isolation lip.
13. The isolation pad set forth in claim 1, further comprising ribs projecting upward from the second longitudinal body portion on either side of the fastener opening.
14. The isolation pad set forth in claim 1, wherein the isolation pad has an upper face, a lower face, and an opening extending through the upper and lower faces, the isolation pad defining a recess on the lower face and in communication with the opening to allow liquid in the opening to egress through the recess.
15. A method of making an isolation pad for a cable tray comprising:
- injection molding the isolation pad as a preformed and integrally formed, one-piece structure, wherein the injection-molded isolation pad includes a pad body which is substantially planar, the pad body having opposite first and second longitudinal body portions, wherein the first longitudinal portion is configured to be sandwiched between the cable tray and a mounting support, wherein the second longitudinal body portion defines a fastener opening configured to receive a fastener therethrough, and an isolation lip extending generally upward from the pad body, the isolation lip includes an upper portion which generally opposes the first longitudinal body portion.
16. The method of making an isolation pad for a cable tray set forth in claim 15, wherein said injection molding the isolation pad comprises injection molding the isolation pad from a polymeric material.
17. The method of making an isolation pad for a cable tray set forth in claim 16, wherein said injection molding the isolation pad comprises injection molding the isolation pad from a thermoplastic polymer.
18. The method of making an isolation pad for a cable tray set forth in claim 15, wherein the injection-molded isolation pad includes a tab coupled to the first longitudinal body portion.
19. The method of making an isolation pad for a cable tray set forth in claim 15, wherein the injection-molded isolation pad includes ribs projecting upward from the second longitudinal body portion on either side of the fastener opening.
20. An isolation pad for a cable tray comprising:
- a pad body which is substantially planar, the pad body having opposite first and second longitudinal body portions, wherein the first longitudinal portion is configured to be sandwiched between the cable tray and a mounting support, wherein the second longitudinal body portion defines a fastener opening configured to receive a fastener therethrough; and
- an isolation lip extending generally upward from the pad body, the isolation lip includes an upper portion which generally opposes the first longitudinal body portion,
- an alignment projection extending generally downward from the pad body and configured to be received in an open slot of a strut to align the isolation pad on the strut.
Type: Application
Filed: Dec 6, 2022
Publication Date: Sep 7, 2023
Applicant: Eaton Intelligent Power Limited (Dublin)
Inventors: Martin Lee Witherbee (Godfrey, IL), Bret Eilerman (Highland, IL), Patrick Keller (Glen Carbon, IL), Matthew T. Combes (Greenville, IL)
Application Number: 18/062,097