AERODYNAMICALLY MISTUNED AIRFOILS FOR UNSTEADY LOSS REDUCTION
Aerodynamically mistuned airfoils for unsteady loss reductions are disclosed herein. An example apparatus disclosed herein includes a disk, a first airfoil coupled to the disk, the first airfoil having a first geometry, and a second airfoil coupled to the disk adjacent to the first airfoil, the second airfoil having a second geometry different than the first geometry, the first airfoil and the second airfoil produce non-uniform wake passing times during operation of the disk.
This patent claims priority to Indian Patent Application No. 202211015402, which was filed on Mar. 21, 2022, and which is incorporated herein by reference in its entirety.
FIELD OF THE DISCLOSUREThis disclosure relates generally to gas turbines, and, more particularly, to aerodynamically mistuned airfoils for unsteady loss reduction.
BACKGROUNDA gas turbine engine generally includes, in serial flow order, an inlet section, a compressor section, a combustion section, a turbine section, and an exhaust section. In operation, air enters the inlet section and flows to the compressor section where one or more axial compressors progressively compress the air until it reaches the combustion section, thereby creating combustion gases. The combustion gases flow from the combustion section through a hot gas path defined within the turbine section and then exit the turbine section via the exhaust section. A gas turbine engine produces a thrust that propels a vehicle forward, e.g., a passenger aircraft. The thrust from the engine transmits loads to a wing mount, e.g., a pylon, and, likewise, the vehicle applies equal and opposite reaction forces onto the wing via mounts.
A full and enabling disclosure of the present described technology, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended Figures, in which:
The figures are not to scale. Instead, the thickness of the layers or regions may be enlarged in the drawings. In general, the same reference numbers will be used throughout the drawing(s) and accompanying written description to refer to the same or like parts. As used in this patent, stating that any part (e.g., a layer, film, area, region, or plate) is in any way on (e.g., positioned on, located on, disposed on, or formed on, etc.) another part, indicates that the referenced part is either in contact with the other part, or that the referenced part is above the other part with one or more intermediate part(s) located therebetween. Connection references (e.g., attached, coupled, connected, joined, detached, decoupled, disconnected, separated, etc.) are to be construed broadly and may include intermediate members between a collection of elements and relative movement between elements unless otherwise indicated. As used herein, the term “decouplable” refers to the capability of two parts to be attached, connected, and/or otherwise joined and then be detached, disconnected, and/or otherwise non-destructively separated from each other (e.g., by removing one or more fasteners, removing a connecting part, etc.). As such, connection/disconnection references do not necessarily infer that two elements are directly connected and in fixed relation to each other. Stating that any part is in “contact” with another part means that there is no intermediate part between the two parts.
Descriptors “first,” “second,” “third,” etc., are used herein when identifying multiple elements or components which may be referred to separately. Unless otherwise specified or understood based on their context of use, such descriptors are not intended to impute any meaning of priority, physical order or arrangement in a list, or ordering in time but are merely used as labels for referring to multiple elements or components separately for ease of understanding the disclosed examples. In some examples, the descriptor “first” may be used to refer to an element in the detailed description, while the same element may be referred to in a claim with a different descriptor such as “second” or “third.” In such instances, it should be understood that such descriptors are used merely for ease of referencing multiple elements or components.
Examples disclosed herein include graphical representations of wake fields generated by airfoils. In the examples disclosed herein, various portions of the wake field are illustrated with dot matrices shadings. Unless stated otherwise, the denser and/or darker portions dot matrices represent portions of the wake fields with comparatively greater entropies. The dot matrices shadings are included for illustrative purposes and are only included to illustrate the comparative flow properties of the wake fields described herein. Repeated and/or similar shading used in different figures does not indicate the corresponding portions of the wake field have the same properties.
DETAILED DESCRIPTIONThe aerodynamics of the interior flow paths of turbomachinery is inherently unsteady. Wakes from upstream static and rotating airfoil rows, periodically pass through downstream airfoil rows, thereby impacting the aerodynamics, aeromechanical, and the aero-acoustic behavior of the downstream airfoils, the stage associated with the downstream airfoils, and the turbomachinery as a whole. Many prior airfoil rows include airfoils with uniform geometry and spacing that generate a uniform downstream wake. These prior uniform airfoil rows can cause unsteady losses and related problems, such as flutter, unfavorable acoustic response, and/or the cyclic stall of compressors. Examples disclosed include aerodynamically mistuned airfoils that create different flow characteristics and/or patterns (e.g., different wake passing times, different wake speeds, different pressure load distribution, different trailing edge wake entropy shapes, etc.) in circumferentially adjacent channels of downstream airfoil rows to mitigate the detrimental effects caused by wake-passing times. Examples disclosed herein include airfoils rows with non-uniform geometry (e.g., thickness profiles, thickness-to-chord ratios, pressure distributions, etc.) that decouple the frequency of downstream wake passing patterns, thereby improving the aerodynamic, and aeromechanics of the stage, section and gas turbine engine as a whole.
The terms “upstream” and “downstream” refer to the relative direction with respect to fluid flow in a fluid pathway. For example, “upstream” refers to the direction from which the fluid flows, and “downstream” refers to the direction to which the fluid flows.
Various terms are used herein to describe the orientation of features. In general, the attached figures are annotated with reference to the axial direction, radial direction, and circumferential direction of the gas turbine associated with the features, forces and moments. In general, the attached figures are annotated with a set of axes including the axial axis A, the radial axis R, and the circumferential axis C. As used herein, the terms “longitudinal,” and “axial” are used interchangeably to refer to directions parallel to the axial axis. As used herein, the terms “lateral,” “tangential,” and “circumferential” are used to refer to directions parallel to the circumferential axis. As used herein, the term “radial” is used to refer to directions parallel to the radial axis.
In some examples used herein, the term “substantially” is used to describe a relationship between two parts that is within three degrees of the stated relationship (e.g., a substantially colinear relationship is within three degrees of being linear, a substantially perpendicular relationship is within three degrees of being perpendicular, a substantially parallel relationship is within three degrees of being parallel, etc.). As used herein, the term “linkage” refers to a connection between two parts that restrain the relative motion of the two parts (e.g., restrain at least one degree of freedom of the parts, etc.). “Including” and “comprising” (and all forms and tenses thereof) are used herein to be open ended terms. Thus, whenever a claim employs any form of “include” or “comprise” (e.g., comprises, includes, comprising, including, having, etc.) as a preamble or within a claim recitation of any kind, it is to be understood that additional elements, terms, etc. may be present without falling outside the scope of the corresponding claim or recitation. As used herein, when the phrase “at least” is used as the transition term in, for example, a preamble of a claim, it is open-ended in the same manner as the term “comprising” and “including” are open ended. The term “and/or” when used, for example, in a form such as A, B, and/or C refers to any combination or subset of A, B, C such as (1) A alone, (2) B alone, (3) C alone, (4) A with B, (5) A with C, (6) B with C, and (7) A with B and with C. As used herein in the context of describing structures, components, items, objects and/or things, the phrase “at least one of A and B” is intended to refer to implementations including any of (1) at least one A, (2) at least one B, and (3) at least one A and at least one B. Similarly, as used herein in the context of describing structures, components, items, objects and/or things, the phrase “at least one of A or B” is intended to refer to implementations including any of (1) at least one A, (2) at least one B, and (3) at least one A and at least one B. As used herein in the context of describing the performance or execution of processes, instructions, actions, activities and/or steps, the phrase “at least one of A and B” is intended to refer to implementations including any of (1) at least one A, (2) at least one B, and (3) at least one A and at least one B. Similarly, as used herein in the context of describing the performance or execution of processes, instructions, actions, activities and/or steps, the phrase “at least one of A or B” is intended to refer to implementations including any of (1) at least one A, (2) at least one B, and (3) at least one A and at least one B.
As used herein, singular references (e.g., “a”, “an”, “first”, “second”, etc.) do not exclude a plurality. The term “a” or “an” entity, as used herein, refers to one or more of that entity. The terms “a” (or “an”), “one or more”, and “at least one” can be used interchangeably herein. Furthermore, although individually listed, a plurality of means, elements or method actions may be implemented by, e.g., a single unit or processor. Additionally, although individual features may be included in different examples or claims, these may possibly be combined, and the inclusion in different examples or claims does not imply that a combination of features is not feasible and/or advantageous.
When an airfoil encounters a flow, a portion of the flow adheres to the airfoil as a boundary layer. When the boundary layer of the flow reaches the trailing edge of the airfoil, the boundary layer separates from the airfoil and forms a highly turbulent flow pattern, referred to herein as a wake. Wake is often more turbulent/entropic than the surrounding flow. In turbomachinery, wake generated by upstream airfoil rows is experienced by downstream airfoil rows. Many prior turbomachinery airfoil rows include airfoils with uniform spacing and geometry, due to manufacturing ease and disk balancing. The wake generated by uniform airfoil rows generates uniform wake passing times, which can generate substantial impacts on the aerodynamics, aeromechanics, and aero-acoustics behavior of the downstream airfoils, stage, and the section overall. The wake generated by uniform airfoil rows encounters downstream rows in periodic patterns. Accordingly, the uniform airfoil rows cause the flow through downstream channels to be highly unsteady (e.g., time-dependent, etc.), which can have detrimental effects on the aerodynamics, aeromechanics, and aero-acoustics behavior on the airfoils associated with these downstream channels.
Examples disclosed herein include airfoil rows with non-uniform airfoils to mitigate the detrimental effects caused by uniform wake-passing times. Examples disclosed herein include airfoil rows with adjacent airfoils of different geometries and/or spacing. Examples disclosed herein include airfoil rows including patterns with between two to four different airfoil geometries. Examples disclosed herein are applicable to stator rows and/or rotor rows.
Examples disclosed herein include airfoil rows that include airfoils with different chord-ratios, thickness distributions, pressure loading (e.g., front-loaded pressure distributions, aft-loaded pressure distributions, etc.), chord lengths, spacings, and/or combinations thereof. Examples disclosed herein generate different wake passing times in downstream channels, thereby enabling to the reduction of negative unsteady flow impacts, thus offering, reduced flutter issues, decreased profile losses, and improved forced response dumping, when compared to prior designs.
Referring now to the drawings, wherein identical numerals indicate the same elements throughout the figures,
The core turbine 104 generally includes a substantially tubular outer casing 108 (“turbine casing 108”) that defines an annular inlet 110. The outer casing 108 can be formed from a single casing or multiple casings. The outer casing 108 encloses, in serial flow relationship, a compressor section having a booster or low pressure compressor 112 (“LP compressor 112”) and a high pressure compressor 114 (“HP compressor 114”), a combustion section 116, a turbine section having a high pressure turbine 118 (“HP turbine 118”) and a low pressure turbine 120 (“LP turbine 120”), and an exhaust section 122. A high pressure shaft or spool 124 (“HP shaft 124”) drivingly couples the HP turbine 118 and the HP compressor 114. A low pressure shaft or spool 126 (“LP shaft 126”) drivingly couples the LP turbine 120 and the LP compressor 112. The LP shaft 126 may also couple to a fan spool or shaft 128 of the fan section 106 (“fan shaft 128”). In some examples, the LP shaft 126 may couple directly to the fan shaft 128 (i.e., a direct-drive configuration). In alternative configurations, the LP shaft 126 may couple to the fan shaft 128 via a reduction gearbox 130 (e.g., an indirect-drive or geared-drive configuration).
As shown in
As illustrated in
The combustion gases 160 flow through the HP turbine 118 in which one or more sequential stages of HP turbine stator vanes 162 and HP turbine rotor airfoils 164 coupled to the HP shaft 124 extract a first portion of kinetic and/or thermal energy from the combustion gases 160. This energy extraction supports operation of the HP compressor 114. The combustion gases 160 then flow through the LP turbine 120 where one or more sequential stages of LP turbine stator vanes 166 and LP turbine rotor airfoils 168 coupled to the LP shaft 126 extract a second portion of thermal and/or kinetic energy therefrom. This energy extraction causes the LP shaft 126 to rotate, thereby supporting operation of the LP compressor 112 and/or rotation of the fan shaft 128. The combustion gases 160 then exit the core turbine 104 through the exhaust section 122 thereof.
Along with the turbofan 100, the core turbine 104 serves a similar purpose and sees a similar environment in land-based gas turbines, turbojet engines in which the ratio of the first portion 146 of the air 142 to the second portion 148 of the air 142 is less than that of a turbofan, and unducted fan engines in which the fan section 106 is devoid of the nacelle 134. In each of the turbofan, turbojet, and unducted engines, a speed reduction device (e.g., the reduction gearbox 130) may be included between any shafts and spools. For example, the reduction gearbox 130 may be disposed between the LP shaft 126 and the fan shaft 128 of the fan section 106.
In
The airfoils 302A, 302C, 302E have a different geometry than the airfoils 302B, 302D, 302F. In the illustrated example of
In the illustrated example of
The airfoils 402A, 402C, 402E have a different geometry than the airfoils 402B, 402D. In the illustrated example of
The airfoils 502A, 502C, 502E have a different geometry than the airfoils 502B, 502D. In the illustrated example of
In the illustrated example of
The airfoils 602A, 602C, 602E have a different geometry than the airfoils 602B, 602D. In the illustrated example of
The airfoils 702A, 702C, 702E have a different geometry than the airfoils 702B, 702D. In the illustrated example of
Examples disclosed herein reduce unsteady flow, thus offering reduced flutter, improved profile losses, and improved forced response dumping when compared to prior designs. Examples disclosed herein improve the performance of gas turbine engines by improving the aeromechanical and aerodynamic response of airfoils disposed therein.
Although certain example methods, apparatus and articles of manufacture have been disclosed herein, the scope of coverage of this patent is not limited thereto. On the contrary, this patent covers all methods, apparatus and articles of manufacture fairly falling within the scope of the claims of this patent.
Further aspects of the present disclosure are provided by the subject matter of the following clauses:
Aerodynamically mistuned airfoils for unsteady loss reduction are disclosed herein. Further examples and combinations thereof include the following:
Example 1 includes an apparatus comprising a disk, a first airfoil coupled to the disk, the first airfoil having a first geometry, a second airfoil coupled to the disk adjacent to the first airfoil, the second airfoil having a second geometry different than the first geometry, a first channel between the first airfoil and the second channel, and a second channel adjacent to the first channel, the first airfoil and the second airfoil producing non-uniform wake passing times in the first channel and the second channel during operation of the disk.
Example 2 of any preceding clause, wherein the disk is a rotor disk of a gas turbine engine.
Example 3 of any preceding clause, further including a third airfoil coupled to the disk adjacent to the second airfoil, the third airfoil having the first geometry.
Example 4 of any preceding clause, further including a third airfoil coupled to the disk adjacent to the second airfoil, the second airfoil having a third geometry, the third geometry different than the second geometry.
Example 5 of any preceding clause, wherein the second airfoil is spaced a first distance from the first airfoil, and the third airfoil is spaced a second distance from the third airfoil, the first distance different than the second distance.
Example 6 of any preceding clause, wherein the first geometry includes a first thickness-to-chord ratio and the second geometry includes a second thickness-to-chord ratio, the first thickness-to-chord ratio different than the second thickness-to-chord ratio.
Example 7 of any preceding clause, wherein the first geometry includes having a first curvature with a corresponding first axial pressure distribution, and the second geometry includes a second curvature with a corresponding second axial pressure distribution, the first axial pressure distribution different the second axial pressure distribution.
Example 8 of any preceding clause, wherein the first geometry includes a first thickness-to-chord ratio, the first geometry including a first curvature with a corresponding first axial pressure distribution, and the second geometry includes a second thickness-to-chord ratio, the second geometry including a second curvature with a corresponding second axial pressure distribution, the first axial pressure distribution different the second axial pressure distribution.
Example 9 of any preceding clause, wherein the first geometry has a first chord length, and the second geometry has a second chord length, the first chord length different than the second chord length.
Example 10 of any preceding clause, wherein the disk is a component of a low pressure turbine.
Example 11 includes a section of a gas turbine engine comprising a first row of airfoils including a first airfoil having a first geometry, and a second airfoil disposed adjacent to the first airfoil, the second airfoil having a second geometry different than the first geometry, and a second row of airfoils defining a plurality of channels therebetween, the second row downstream and axially adjacent to the first row, the plurality of channels including a first channel to receive first wake characteristics from the first row, and a second channel to receive second wake characteristics from the first row, the first wake characteristics different than the second wake characteristics.
Example 12 of any preceding clause, wherein the first row is a stator row and the second row is a rotor row.
Example 13 of any preceding clause, wherein the first row further includes a third airfoil adjacent to the second airfoil, the third airfoil having the first geometry.
Example 14 of any preceding clause, wherein the first row further includes a third airfoil adjacent to the second airfoil, the third airfoil having a third geometry, the third geometry different than the second geometry.
Example 15 of any preceding clause, wherein the second airfoil is spaced a first distance from the first airfoil, and the third airfoil is spaced a second distance from the third airfoil, the first distance different than the second distance.
Example 16 of any preceding clause, wherein the first geometry includes a first thickness-to-chord ratio and the second geometry includes a second thickness-to-chord ratio, the first thickness-to-chord ratio different than the second thickness-to-chord ratio.
Example 17 of any preceding clause, wherein the first geometry includes having a first curvature with a corresponding first axial pressure distribution, and the second geometry includes a second curvature with a corresponding second axial pressure distribution, the first axial pressure distribution different the second axial pressure distribution.
Example 18 of any preceding clause, wherein the first geometry includes a first thickness-to-chord ratio, the first geometry including a first curvature with a corresponding first axial pressure distribution, and the second geometry includes a second thickness-to-chord ratio, the second geometry including a second curvature with a corresponding second axial pressure distribution, the first axial pressure distribution different the second axial pressure distribution.
Example 19 of any preceding clause, wherein the first geometry has a first chord length, and the second geometry has a second chord length, the first chord length different than the second chord length.
Example 20 of any preceding clause, wherein the section is a low pressure turbine.
The following claims are hereby incorporated into this Detailed Description by this reference, with each claim standing on its own as a separate embodiment of the present disclosure.
Claims
1. An apparatus comprising:
- a disk;
- a first airfoil coupled to the disk, the first airfoil having a first geometry and is spaced a first distance from an adjacent airfoil;
- a second airfoil coupled to the disk adjacent to the first airfoil, the second airfoil having a second geometry and is spaced a second distance from the first airfoil;
- a first channel between the first airfoil and the second airfoil; and
- a second channel adjacent to the first channel, the first airfoil and the second airfoil producing non-uniform wake passing times in the first channel and the second channel during operation of the disk, wherein at least one of (1) the first geometry is different than the second geometry or (2) the first distance is different than the second distance.
2. The apparatus of claim 1, wherein the disk is a rotor disk of a gas turbine engine.
3. The apparatus of claim 1, further including a third airfoil coupled to the disk adjacent to the second airfoil, the third airfoil having a third geometry, the third geometry different than the second geometry.
4. The apparatus of claim 1, further including a third airfoil coupled to the disk adjacent to the second airfoil, the third airfoil having the first geometry.
5. The apparatus of claim 4, wherein:
- the first distance is different than the second distance; and
- the third airfoil is spaced a third distance from the second airfoil, the third distance different than the second distance and the first distance.
6. The apparatus of claim 1, wherein the first geometry includes a first thickness-to-chord ratio and the second geometry includes a second thickness-to-chord ratio, the first thickness-to-chord ratio different than the second thickness-to-chord ratio.
7. The apparatus of claim 1, wherein:
- the first geometry includes having a first curvature with a corresponding first axial pressure distribution; and
- the second geometry includes a second curvature with a corresponding second axial pressure distribution, the first axial pressure distribution different the second axial pressure distribution.
8. The apparatus of claim 1, wherein:
- the first geometry includes a first thickness-to-chord ratio, the first geometry including a first curvature with a corresponding first axial pressure distribution; and
- the second geometry includes a second thickness-to-chord ratio, the second geometry including a second curvature with a corresponding second axial pressure distribution, the first axial pressure distribution different the second axial pressure distribution.
9. The apparatus of claim 1, wherein:
- the first geometry has a first chord length; and
- the second geometry has a second chord length, the first chord length different than the second chord length.
10. The apparatus of claim 1, wherein the disk is a component of a low pressure turbine.
11. A section of a gas turbine engine comprising:
- a first row of airfoils; and
- a second row of airfoils including: a first airfoil having a first geometry and is spaced a first distance from an adjacent airfoil; and a second airfoil disposed adjacent to the first airfoil, the second airfoil having a second geometry and is spaced a second distance from the first airfoil; a first channel to receive first wake characteristics from the first row; and a second channel to receive second wake characteristics from the first row, the first wake characteristics different than the second wake characteristics, wherein at least one of (1) the first geometry is different than the second geometry or (2) the first distance is different than the second distance.
12. The section of claim 11, wherein the first row is a stator row and the second row is a rotor row.
13. The section of claim 11, wherein the second row further includes a third airfoil adjacent to the second airfoil, the third airfoil having a third geometry, the third geometry different than the second geometry.
14. The section of claim 11, wherein the second row further includes a third airfoil adjacent to the second airfoil, the third airfoil having the first geometry.
15. The section of claim 14, wherein:
- the first distance is different than the second distance; and
- the third airfoil is spaced a third distance from the second airfoil, the third distance different than the second distance and the first distance.
16. The section of claim 11, wherein the first geometry includes a first thickness-to-chord ratio and the second geometry includes a second thickness-to-chord ratio, the first thickness-to-chord ratio different than the second thickness-to-chord ratio.
17. The section of claim 11, wherein:
- the first geometry includes having a first curvature with a corresponding first axial pressure distribution; and
- the second geometry includes a second curvature with a corresponding second axial pressure distribution, the first axial pressure distribution different the second axial pressure distribution.
18. The section of claim 11, wherein:
- the first geometry includes a first thickness-to-chord ratio, the first geometry including a first curvature with a corresponding first axial pressure distribution; and
- the second geometry includes a second thickness-to-chord ratio, the second geometry including a second curvature with a corresponding second axial pressure distribution, the first axial pressure distribution different the second axial pressure distribution.
19. The section of claim 11, wherein:
- the first geometry has a first chord length; and
- the second geometry has a second chord length, the first chord length different than the second chord length.
20. The section of claim 11, wherein the section is a low pressure turbine.
Type: Application
Filed: Sep 23, 2022
Publication Date: Sep 21, 2023
Inventors: Francesco Bertini (Torino), Davide Torzo (Torino), Pratish Patil (Bengaluru), John Joseph (Bengaluru), Mahendran Manoharan (Bengaluru), Ganesh Seshadri (Bengaluru)
Application Number: 17/951,653