CLEANING BRUSH, SMART CLEANING DEVICE AND METHOD FOR MANUFACTURING CLEANING BRUSH

Abstract

A cleaning brush for a smart cleaning device, including: a mounting shaft an elastic supporting member, provided with a through hole extending in an axial direction and sleeved onto the mounting shaft through the through hole; and a tubular member, sleeved onto the elastic supporting member and provided with blades integrated with the tubular member, where an adhesive layer is provided between the mounting shaft and the elastic supporting member, as well as between the elastic supporting member and the tubular member respectively, such that the mounting shaft, the elastic supporting member and the tubular member are adhered together.

Description

CROSS-REFERENCE TO RELATED APPLICATION

This application is a US national phase of a PCT application under PCT/CN2021/098738, filed Jun. 7, 2021, which claims priority to Chinese Patent Application No. 202010904813.9 filed on Sep. 1, 2020, the content of which is hereby cited in its entirety as a part of this application.

TECHNICAL FIELD

The present disclosure relates to the technical field of cleaning tools, and more particularly, to a cleaning brush, a smart cleaning device and a method for manufacturing the cleaning brush.

BACKGROUND

With the rapid development of communication technologies, the application of smart products in daily life has been becoming increasingly widespread, and many mobile smart cleaning devices, such as smart sweepers, have appeared. The smart cleaning devices can automatically perform cleaning operations for the convenience of users. The existing smart cleaning devices are usually provided with a cleaning assembly including a main brush to sweep rubbish up. The structure of the main brush is various, and the common one is a hair brush, or a rubber brush, i.e., a rubber main brush. The rubber main brush generally includes a mounting shaft and a rubber tube member sleeved the mounting shaft, where the rubber tube member is directly and fixedly connected to the mounting shaft. This structure is unstable, has a poor vibration damping effect, and is thus easily damaged during use.

Therefore, there is a need for a cleaning brush, a smart cleaning device and a method for manufacturing the cleaning brush so as to at least partially solve the problems existing in the prior art.

SUMMARY

A series of concepts in simplified form have been introduced in the Summary section, which are described in further detail in the Detailed Description section. The Summary section of the present disclosure is not intended to define the key features and essential technical features of the claimed technical solutions, nor is it intended to determine the protection scope of the claimed technical solutions.

In order to at least partially solve the above problems, according to one aspect of the present disclosure, a cleaning brush for a smart cleaning device is provided. The cleaning brush includes:

• • a mounting shaft;
  • an elastic supporting member, which is provided with a through hole extending in an axial direction and is sleeved onto the mounting shaft through the through hole; and
  • a tubular member, which is sleeved onto the elastic supporting member and is provided with blades integrally formed with the tubular member,
  • where an adhesive layer is provided between the mounting shaft and the elastic supporting member, as well as between the elastic supporting member and the tubular member respectively, such that the mounting shaft, the elastic supporting member and the tubular member are adhered together.

According to this scheme, the structure of the cleaning brush can be simplified to achieve a compact structure, good stability, strong vibration damping capability, and is thus hardly damaged during use, thereby prolonging the service life. On the other hand, the cleaning brush is manufactured conveniently and the manufacturing cost is reduced.

In some embodiments, the blades extend in the axial direction and are configured as V-shaped sheet bodies or spiral sheet bodies. Therefore, the design freedom of a main shaft can be improved. In addition, in the case that the spiral sheet bodies are adopted as the blades, the cleaning efficiency of the cleaning brush and a cleaning effect can be improved.

In some embodiments, a plurality of dot-like protrusions is arranged on the blades. Therefore, rubbish stuck or retained between the cleaning brush and an air duct can be dragged out with the aid of the dot-like protrusions, and then sent into a dust box after rotating for one circle together with the cleaning brush.

In some embodiments, end mounting members are detachably arranged at two axial ends of the mounting shaft. Therefore, rubbish such as hair that is not expected to gather at both ends of the mounting shaft can be cleaned to facilitate at least the assembly of the elastic supporting member.

In some embodiments, the elastic supporting member is made of a sponge material or foam material; and/or

the mounting shaft is made of a plastic material, and the tubular member is made of a soft rubber material.

Therefore, the elastic supporting member can provide a desired elastic force and support force, and further improve the structural stability and vibration damping capability of the cleaning brush.

In some embodiments, the soft rubber material is at least one of elastic materials of rubber, silicone, TPU and TPE. Therefore, the material for manufacturing the tubular member can be selected according to the needs, thereby improving the design freedom of the soft rubber material.

In some embodiments, a size of each blade in a radial direction gradually increases from an end of the tubular member to a middle part of the tubular member. Therefore, the service life of the blades can be prolonged, and a current such as in a carpet can be reduced.

According to another aspect of the present disclosure, a smart cleaning device is provided, which includes the cleaning brush according to any of the above aspects.

According to yet another aspect of the present disclosure, a method for manufacturing the cleaning brush according to any of the above aspects is provided. The method includes the following steps:

• • sleeving the elastic supporting member onto the mounting shaft, where at least one of the elastic supporting member and the mounting shaft is coated with a first adhesive being cured;
  • heating the mounting shaft sleeved with the elastic supporting member, such that the first adhesive is hot-melted and then cured to form an adhesive layer, thereby adhering the elastic supporting member and the mounting shaft together; and
  • sleeving the tubular member onto the elastic supporting member, and adhering the tubular member to the elastic supporting member through the adhesive layer formed from a second adhesive.

According to this scheme, the elastic supporting member can be adhered to the mounting shaft through the adhesive layer formed from the first adhesive, and the tubular member can be adhered to the elastic supporting member through the adhesive layer formed from the second adhesive, thereby forming the cleaning brush of an adhesive structure. In addition, a hot melt adhesive can be selected as the first adhesive, such that the elastic supporting member can be quickly sleeved in a simple adhesion manner, thereby improving the manufacturing efficiency of the cleaning brush.

In some embodiments, prior to the sleeving of the tubular member, at least one of the tubular member and the elastic supporting member is coated with the second adhesive being cured; and after the sleeving of the tubular member, the elastic supporting member sleeved with the tubular member is heated, such that the second adhesive is hot-melted and then cured to form the adhesive layer, thereby adhering the tubular member and the elastic supporting member together.

Therefore, a hot melt adhesive can be selected as the second adhesive, such that the adhesion manner is simple, the tubular member can be prevented from deformation, and a good molding effect can be achieved.

In some embodiments, prior to the sleeving of the tubular member, at least one of the tubular member and the elastic supporting member is coated with the second adhesive in liquid state, which is cured after the sleeving of the tubular member.

Therefore, an irreversible adhesive can be selected to adhere the tubular member to the elastic supporting member.

In some embodiments, in the sleeving process of the tubular member, the tubular member is elastically deformed to increase an inner diameter, so as to facilitate the insertion of the elastic supporting member. Therefore, the interior of the tubular member can be expanded by means of auxiliary means to form a gap between the elastic supporting member and the tubular member to facilitate the insertion of the tubular member, thereby realizing fast insertion of the tubular member and further improving the assembling efficiency.

In some embodiments, the inner diameter of the tubular member is increased by means of a tool acting on the tubular member.

In some embodiments, an end of the tubular member is sleeved onto the elastic supporting member first, and then a predetermined pressure gas is introduced to another end of the tubular member, such that the inner diameter of the tubular member is increased.

In some embodiments a hot-melt temperature of the first adhesive is higher than a hot-melt temperature of the second adhesive. Therefore, when the second adhesive is heated to adhere the tubular member to the elastic supporting member, a heating temperature can be controlled to be lower than the hot-melt temperature of the first adhesive, such that the adhesive layer formed from the first adhesive is not affected by temperature, thereby maintaining relatively high adhesiveness, high adhesive strength and a good effect.

In some embodiments, the hot-melt temperature of the first adhesive is lower than or equal to 160° C., and the hot-melt temperature of the second adhesive is lower than or equal to 100° C. Therefore, the deformation of the mounting shaft and the tubular member due to too high temperature can be at least avoided.

In some embodiments, the first adhesive is coated to the mounting shaft in a rotating state by means of spraying; and the second adhesive is coated to the elastic supporting member in a rotating state by means of spraying. Therefore, the adhesive can be uniformly sprayed onto the outer surface of a component to be coated by means of rotation, with high coating efficiency and a good coating effect.

In some embodiments, the first adhesive is a polyurethane adhesive; and/or the second adhesive is a polyurethane adhesive. Therefore, the deformation of the plastic shaft and the tubular member can be avoided by selecting a suitable adhesive, thereby further ensuring a molding effect and the structural stability.

BRIEF DESCRIPTION OF THE DRAWINGS

The following accompanying drawings of the present disclosure are used here as a part of the present disclosure for understanding the present disclosure. The embodiments and their descriptions of the present disclosure are illustrated in the accompanying drawings to explain a device and its principle of the present disclosure. In drawings:

FIG. 1 is a schematic cross-sectional view of a cleaning brush according to an embodiment of the present disclosure;

FIG. 2 is a schematic perspective view of a cleaning brush according to another embodiment of the present disclosure; and

FIG. 3 is a block flowchart for manufacturing a cleaning brush according to a preferred embodiment of the present disclosure.

DESCRIPTION OF REFERENCE NUMERALS

• • 100, 200—cleaning brush; 110—mounting shaft;
  • 111—end mounting member; 120—elastic supporting member;
  • 130—tubular member; 131, 231—blade;
  • 232—protrusion.

DETAILED DESCRIPTION

In the following description, numerous details are set forth to provide a more thorough understanding of the present disclosure. However, it is apparent for a person skilled in the art that the present disclosure may be implemented without one or more such details. In other examples, in order to avoid obscuring the present disclosure, some technical features known in the art have not been described.

For a thorough understanding of the present disclosure, detailed structures will be presented in the following description in order to explain the present disclosure. Obviously, the implementation of the present disclosure is not limited to the specific details familiar to a person skilled in the art. The preferred embodiments of the present disclosure are described in detail below, however, the present disclosure may have other embodiments in addition to these detailed descriptions, and should not be construed as being limited to the embodiments set forth herein.

It should be understood that the terms used herein are for the purpose of describing particular embodiments only and not as limitations of the present disclosure, and that the singular forms “a”, “an” and “the/this” are intended to include the plural forms as well, unless the context clearly indicates otherwise. Terms “include” and/or “comprise”, when used in the present description, indicate the presence of the stated feature, integer, step, operation, element and/or component, but could not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or their combinations thereof. The terms “upper”, “lower”, “front”, “rear”, “left”, “right” and similar expressions used in the present disclosure are for the purpose of illustration but not limitation.

Ordinal numbers such as “first” and “second” referenced in the present disclosure are merely identifications, and do not have any other meanings, such as a specific order and the like. In addition, for example, the term “first component” does not by itself imply the presence of a “second component” nor does the term “second component” by itself imply the presence of a “first component”.

Hereinafter, specific embodiments of the present disclosure will be described in more detail with reference to the accompanying drawings, which illustrate representative embodiments of the present disclosure and do not limit the present disclosure.

Generally, a smart cleaning device mainly includes a device main body. The device main body has an approximately circular shape (round front and rear), but may have other shapes. It may be understood that the smart cleaning device shown in the present disclosure may be a sweeping robot, a mopping robot, a sweeping and mopping integrated robot, or the like.

The smart cleaning device includes a cleaning system, a perception system, a control system, a driving system, an energy system, a human-computer interaction system, and the like. The respective systems coordinate with each other, such that the smart cleaning device can move autonomously to perform a cleaning function. In the smart cleaning device, functional elements and the like that constitute the respective systems above are integrated in the device main body. The device main body includes an upper sealing cover, a chassis, and a middle frame disposed between the upper sealing cover and the chassis. The middle frame serves as a basic frame for providing various functional elements. The upper sealing cover and the chassis cover the surface of the device main body to protect internal components and enhance the aesthetics of the smart cleaning device.

The perception system is used for the smart cleaning device to perceive the external environment such as terrain, and includes a position determining apparatus, a buffer, a cliff sensor and an ultrasonic sensor, an infrared sensor, a magnetometer, an accelerometer, a gyroscope, an odometer and other sensing apparatuses. These sensing apparatuses provide various position information and movement status information of the machine to the control system. The position determining apparatus includes, but is not limited to, an infrared transmitting and receiving apparatus, a camera, and a laser distance sensor (LDS). The buffer is used to buffer the collision of the smart cleaning device with surrounding objects during the movement. A layer of flexible glue is provided on the surface of the buffer, and the buffer is spaced from the device main body by a predetermined distance when being mounted on the device main body, thereby ensuring that the device main body can have sufficient deceleration time in the event of a collision.

The control system is arranged on a circuit board in the device main body. It may be understood that various control circuits for controlling the smart cleaning device to operate are arranged on the circuit board. The control system includes a non-transitory memory, a computing processor, and the like. The computing processor may be a central processing unit, an application processor, etc., and is configured to draw a real-time map of an environment where the smart cleaning device is located by using a positioning algorithm according to obstacle information fed back by the LDS. In addition, the computing processor is further configured to comprehensively determine a current working state of the smart cleaning device, such as crossing a threshold, putting on a carpet, being stuck at, above or below a cliff, or full of a dust box, being picked up, etc., by combining distance information and speed information fed back by the buffer and the sensing apparatuses. And, the computing processor is further configured to give specific next-step action strategies for different situations, so that the work of the smart cleaning device is more in line with requirements and improves the user experience.

The human-computer interaction system may include buttons on a host panel, the buttons being used by a user to select functions; also include a display screen and/or indicator light and/or a horn, all of which are configured to show the user the current state or function option of the machine; and also include a mobile phone client program. For a route navigation type smart cleaning device, a mobile phone client may show the user a map of the environment where the device is located, as well as a position of the smart cleaning device, which can provide the user with more abundant and user-friendly function options.

The energy system is used to supply electrical energy to the functional elements of the respective systems, and mainly includes a rechargeable battery and a power supply circuit. The rechargeable battery may be a NiMH battery or a lithium battery. In the case that the power in the rechargeable battery is lower than a predetermined minimum power, the rechargeable battery may be charged by connecting a charging electrode arranged on the lateral side of or below the device main body with a charging device.

The cleaning system, as the most important core system of the smart cleaning device, is used to implement a cleaning function, and includes a dry cleaning portion and a wet cleaning portion. The dry cleaning portion mainly cleans fixed particle pollutants on a surface to be cleaned through structures such as a cleaning brush. The wet cleaning portion mainly wipes the surface to be cleaned (e.g., floor) with a cleaning cloth containing cleaning liquid.

The dry cleaning portion mainly includes a cleaning assembly, a dust box and a fan. A cleaning brush 100 (see FIG. 1) in the cleaning assembly is capable of sweeping rubbish up. The fan is communicated with the dust box through an air duct and the fan is used to generate a wind force required for dust suction. In some embodiments, with the movement of the smart cleaning device, rubbish on the floor is swept up by the cleaning brush 100 having certain interference with the floor, rolled up to the front of a dust suction port between the cleaning brush 100 and the dust box, and then sucked into the dust box by a suction gas that is generated by the fan and passed through the dust box.

The wet cleaning portion mainly includes a liquid storage tank and a cleaning cloth. The liquid storage tank of the wet cleaning portion contains cleaning liquid, and the cleaning cloth is detachably arranged on the liquid storage tank. After the dry cleaning portion has completed the sweeping, the liquid in the liquid storage tank of the wet cleaning portion flows to the cleaning cloth, and the cleaning cloth wipes the swept floor by the cleaning brush 100 and the like.

The dry cleaning portion may further include a side brush. The side brush is arranged on the device main body through a rotating shaft. In some embodiments, the side brush is mounted from below to the edge of the device main body by means of the rotating shaft. The side brush may be rotatable relative to the device main body around a rotation axis where the rotation shaft is located, for moving debris (such as debris, hair, or the like) into a cleaning area of the cleaning brush 100.

The cleaning brush 100 provided according to a preferred embodiment of the present disclosure will be described below with reference to FIG. 1 and FIG. 2.

As shown in FIG. 1, the cleaning brush 100 for a smart cleaning device may include a mounting shaft 110, an elastic supporting member 120 and a tubular member 130. Two ends of the mounting shaft 110 are used to be connected to a body of a cleaning assembly, and the mounting shaft 110 is rotatable about its central axis relative to the body of the cleaning assembly. The elastic supporting member 120 may be provided with a through hole extending in an axial direction, to be specific, a through hole extending in an axial centerline. The elastic supporting member 120 can be sleeved to the mounting shaft 110 through the through hole. In other words, the mounting shaft 110 can be inserted into the through hole of the elastic supporting member 120 so as to support the elastic supporting member 120. The tubular member 130 can be sleeved onto the elastic supporting member 120 and be supported by the elastic supporting member 120. The tubular member 130 can be provided with blades 131 integrally formed with the tubular member 130. Therefore, the rubbish can be swept away by means of the blades 131.

The tubular member 130 in this embodiment may be made of a soft rubber material, so that the integrally formed blades 131 are also made of a soft rubber material. The soft rubber material may be at least one of elastic materials such as rubber, silicone, thermoplastic urethane (TPU), thermoplastic elastomer (TPE) and the like. Furthermore, the tubular member 130 may constitute a rubber tube, and the blades 131 may constitute a rubber brush. In this way, the cleaning efficiency, the cleaning effect and the durability in use can be improved. In addition, the tubular member 130 can be elastically deformed, e.g., expanded to increase the inner diameter, so as to facilitate the insertion of the elastic supporting member 120. The blades 131 may extend in the axial direction. The shape of each blade 131 can be set as required. In the embodiment shown in FIG. 1, the blades 131 are configured as V-shaped sheet bodies.

FIG. 2 shows a cleaning brush 200 in another embodiment. In this embodiment, blades 231 on the cleaning brush 200 are configured as spiral sheet bodies. In some embodiments, the blades 231 may extend in the axial direction and are spiral. This can improve the cleaning efficiency and the cleaning effect. In some embodiments, the tubular member 130 may also be provide with a plurality of protrusions 232 spaced apart. The protrusions 232 protrude radially outward from the outer surface of the tubular member 130. The protrusions 232 can be respectively arranged between adjacent blades 231. The protrusions 232 are configured as rectangular sheet bodies. The plurality of protrusions 232 may be arranged in an extending direction of the blades 231. In this embodiment, by arranging the protrusions 232, the cleaning efficiency and the cleaning effect can be improved, and in particular, a better cleaning effect is provided for a carpet.

A size of each of the blades 131 and 231 in a radial direction can gradually increase from the end of the tubular member 130 to the middle of the tubular member 130. In other words, the blades 131, 231 at the end of the tubular member 130 has a larger size in the radial direction than the blades 131, 231 in the middle of the tubular member 130. In this way, the service life of the blades 131, 231 can be well prolonged, and a current such as in a carpet can be reduced.

Further, the mounting shaft 110 may be made of a plastic material, that is, a plastic shaft. A cross-sectional shape of the mounting shaft 110 may be circular, and both ends thereof can extend beyond the elastic supporting member 120 and the tubular member 130 so as to be connected to the body of the cleaning assembly. End mounting members 111 may be detachably arranged at two axial ends of the mounting shaft 110. Each end mounting member 111 may be an end cover. Since the end mounting members 111 may be detached from the mounting shaft 110, it is easy to clean up rubbish such as hair that is not expected to gather at both ends of the mounting shaft 110.

The elastic supporting member 120 can be configured to match the shape of the mounting shaft 110, and to have a cross-sectional shape of a circular ring. The elastic supporting member 120 may be made of a sponge material or foam material. In this embodiment, the vibration damping capability of the cleaning brush 100 can be improved to avoid a damage to the cleaning brush 100 due to collision during use.

The tubular member 130 can be configured to match the shape of the elastic supporting member 120, and to have a cross-sectional shape of a circular ring. In this embodiment, the size (thickness) of the tubular member 130 in the radial direction is smaller than the size of the elastic supporting member 120 in the radial direction. In some embodiments, the tubular member 130 is a thin rubber tube, which has a thickness of about 0.5 mm. The size of the tubular member 130 of the mounting shaft 110 in an axial direction may be larger than that of the elastic supporting member 120 in the axial direction.

An adhesive layer (not shown) may be arranged between the mounting shaft 110 and the elastic supporting member 120, as well as between the elastic supporting member 120 and the tubular member 130 respectively, such that the mounting shaft 110, the elastic supporting member 120 and the tubular member 130 are adhered together. In this embodiment, the structure of the cleaning brush 100 can be simplified to achieve a compact structure and good stability. Therefore, the cleaning brush 100 is hardly damaged during use, thereby prolonging the service life. On the other hand, the cleaning brush 100 can be manufactured conveniently and the manufacturing cost can be reduced.

The adhesive layer between the mounting shaft 110 and the elastic supporting member 120 extends in the axial and circumferential directions, and at least partially covers the inner surface of the elastic supporting member 120. In some embodiments, the adhesive layer substantially covers the entire inner surface of the elastic supporting member 120. The adhesive layer between the elastic supporting member 120 and the tubular member 130 extends in the axial and circumferential directions, and at least partially covers the outer surface of the elastic supporting member 120. In some embodiments, the adhesive layer substantially covers the entire outer surface of the elastic supporting member 120.

Further, in an embodiment not shown, a plurality of dot-like protrusions may be arranged on the blade. A typical arrangement is to evenly distribute the dot-like protrusions on the blades. Therefore, rubbish stuck or retained between the cleaning brush and an air duct can be dragged out with the aid of the point-like protrusions, and then sent to a dust box after rotating for one circle together with the cleaning brush. The applicant found upon researching that there are often large particles of rubbish, such as sunflower seed shells and peanut shells, etc., that have always been stuck in a gap between the cleaning brush and the air duct. With the cleaning, there will be more and more large particles of rubbish retained in this gap. Therefore, the dot-like protrusions are arranged on the blades. In the process of cleaning brush rotation, the dot-like protrusions can contact and act on the rubbish stuck or retained in the gap between the cleaning brush and the air duct, and drag the rubbish out.

In this embodiment, the shape of the blade is not limited, which may be the above blade having a V-shaped or spiral sheet body, and of course may also be a blade with other shape. The dot-like protrusions may be arranged on a side surface of the blade facing a rotational direction of the cleaning brush. In other words, the dot-like protrusions may be arranged on a side surface of the blade to clean rubbish. The dot-like protrusions can protrude from the side surface of the blade.

The dot-like protrusions can be arranged on the edge of the blade in the radial direction of the cleaning brush. In other words, the dot-like protrusions can be arranged on the outer edge of the blade. The dot-like protrusions may be arranged in a row in the axial direction of the cleaning brush at this edge. Of course, the dot-like protrusions may also be arranged in more than one row if needed and/or desired.

According to another aspect of the present disclosure, a smart cleaning device is provided, which includes the above cleaning brush 100. The structure of the smart cleaning device has been described above, which is not be repeated for the sake of brevity.

According to yet another aspect of the present disclosure, a method for manufacturing the cleaning brush 100 is provided. The method approximately includes the following steps:

• • sleeving the elastic supporting member 120 onto the mounting shaft 110, where at least one of the elastic supporting member 120 and the mounting shaft 110 is coated with a cured first adhesive;
  • heating the mounting shaft 110 sleeved with the elastic supporting member 120, such that the first adhesive is hot-melted and then cured to form the adhesive layer, thereby adhering the elastic supporting member 120 and the mounting shaft 110 together; and
  • sleeving the tubular member 130 onto the elastic supporting member 120 and adhering the tubular member 130 to the elastic supporting member 120 through the adhesive layer formed from a second adhesive.

According to the above manufacturing steps, the elastic supporting member 120 can be adhered to the mounting shaft 110 through the adhesive layer formed from the first adhesive, and the tubular member 130 can be adhered to the elastic supporting member 120 through the adhesive layer formed from the second adhesive, thereby forming the cleaning brush 100 with an adhesive structure. In addition, a hot melt adhesive can be selected as the first adhesive, such that the sleeving of the elastic supporting member 120 can be quickly realized in a simple adhesion manner, thereby improving the manufacturing efficiency of the cleaning brush 110.

In this embodiment, at least one of the elastic supporting member 120 and the mounting shaft 110, e.g., the mounting shaft 110, may be selectively coated with the first adhesive. Therefore, the first adhesive can be coated by means of spraying. Similarly, at least one of the elastic supporting member 120 and the tubular member 130, e.g., the elastic supporting member 120, may be selectively coated with the second adhesive. Therefore, the second adhesive can be coated by means of spraying. Hereinafter, the description will be given by taking the example of applying the first adhesive to the mounting shaft 110 and applying the second adhesive to the elastic supporting member 120.

The manufacturing method provided by the present disclosure is exemplarily described below in conjunction with FIG. 3. It should be noted that FIG. 3 only schematically shows a preferred block flowchart for manufacturing the cleaning brush 100. The sequence of steps of the manufacturing method in this embodiment of the present disclosure can be adjusted, combined or deleted according to actual needs.

As shown in FIG. 3, in some embodiments the manufacturing method includes the following steps.

In step S10 of coating the mounting shaft with an adhesive: the mounting shaft 110 is coated with the first adhesive.

In an exemplary embodiment, the outer surface of the mounting shaft 110 is coated with the first adhesive by means of spraying. In the adhesive coating process of the mounting shaft 110, the mounting shaft 110 is in a rotating state, for example, may be rotated around its central axis relative to a spraying device by means of a tool. Therefore, a desired thickness of the first adhesive can be obtained by controlling a rotational speed of the mounting shaft 110. The coating thickness of the first adhesive may be selected from 0.2 mm to 0.3 mm, for example, 0.2 mm, 0.25 mm, or 0.3 mm. Of course, in this embodiment, the coating thickness of the first adhesive is not limited, and may be set according to actual needs.

In step S20 of manufacturing the elastic supporting member, the elastic supporting member 120 is manufactured by cutting and punching a raw material, etc.

In an exemplary embodiment, the elastic supporting member 120 is obtained by cutting and punching an elastic and porous raw material such as a cotton material or foam material. In this embodiment, the step S20 of manufacturing the elastic supporting member 120 can be omitted.

In step S30 of the sleeving the elastic supporting member: the elastic supporting member 120 is sleeved onto the mounting shaft 110 coated with the cured first adhesive.

In an exemplary embodiment, after the first adhesive is cured, a through hole of the elastic supporting member 120 is aligned with the mounting shaft 110 by means of an auxiliary machine, and then the elastic supporting member 120 is pushed or pulled to move on the mounting shaft 110 until the elastic supporting member 120 is moved to a predetermined position. The auxiliary machine can provide a push or pull force to move the elastic supporting member 120. In addition, in some embodiments, a final position of the movement of the elastic supporting member 120 may be determined by means of a tool.

In step S40 of adhering the elastic supporting member: the mounting shaft 110 sleeved with the elastic supporting member 120 is heated, such that the first adhesive is hot-melted and then cured to form the adhesive layer, thereby adhering the elastic supporting member 120 and the mounting shaft 110 together.

In an exemplary embodiment, the mounting shaft 110 sleeved with the elastic supporting member 120 is placed in a heating device, and the heating device is then started to heat. The heating time may be, for example, about 7 minutes, and the heating temperature is preferably not higher than 160° C., such as 110° C., 120° C., 130° C., 140° C., 150° C., or the like. It may be understood that the heating temperature is related to the heating time, and an appropriate heating time may be selected according to the heating temperature, or vice versa. After the first adhesive is hot-melted, the heating is stopped, the first adhesive is cured and the adhesive layer is formed between the elastic supporting member 120 and the mounting shaft 110.

Further, the first adhesive in this embodiment is a hot melt adhesive, and its curing time is short under normal temperature conditions, which may be several tens of seconds, one minute, several minutes, etc. For example, the curing time may be about one minute. The hot melt temperature of the first adhesive is preferably lower than 160° C. Therefore, the deformation of the mounting shaft 110 due to too high temperature can be at least avoided. In some embodiments, the first adhesive may be a polyurethane adhesive.

In step S50 of reprocessing the elastic supporting member: the outer surface of the elastic supporting member 120 is cut.

In an exemplary embodiment, the outer surface of the elastic supporting member 120 is cut, such that the outer surface thereof is smooth.

In step S60 of coating the elastic supporting member with an adhesive: the elastic supporting member 120 is coated with the second adhesive.

In an exemplary embodiment, the outer surface of the elastic supporting member 120 is coated with the second adhesive by means of spraying. In the adhesive coating process of the elastic supporting member 120, the elastic supporting member 120 is in a rotating state as the mounting shaft 110 rotates. Therefore, a desired thickness of the second adhesive can be obtained by controlling a rotational speed of the mounting shaft 110. The coating thickness of the second adhesive may be selected from 0.2 mm to 0.3 mm, for example, 0.2 mm, 0.25 mm, or 0.3 mm. Of course, in this embodiment, the coating thickness of the second adhesive is not limited, and may be set according to actual needs.

In step S70 of sleeving the tubular member: the tubular member 130 is sleeved onto the elastic supporting member 120 coated with the second adhesive.

In an exemplary embodiment, in order to facilitate the sleeving of the tubular member 130, the tubular member 130 may be elastically deformed to increase the inner diameter with the aid of auxiliary means in the process of sleeving the tubular member 130. In other words, the interior of the tubular member 130 can be expanded to form a gap between the elastic supporting member 120 and the tubular member 130 to facilitate the insertion of the tubular member 130, thereby facilitating the insertion of the elastic supporting member 120.

For example, one embodiment is to increase the inner diameter of the tubular member 130 by means of a tool acting on the tubular member 130. Another embodiment is to increase the inner diameter of the tubular member 130 by means of a gas acting on the tubular member 130. In some embodiments, one end of the tubular member 130 can be sleeved onto the elastic supporting member 120 first, and then a predetermined pressure gas is introduced into the other end of the tubular member 130, such that the inner diameter of the tubular member 130 is increased.

Meanwhile, the tubular member 130 is pushed or pulled to move relative to the elastic supporting member 120 by means of an auxiliary machine until the tubular member 130 is moved to a predetermined position.

The hot-melt temperature of the first adhesive is higher than the hot-melt temperature of the second adhesive. When the second adhesive is heated to adhere the tubular member 130 to the elastic supporting member 120, the heating temperature can be controlled to be lower than the hot-melt temperature of the first adhesive, so that the adhesive layer formed from the first adhesive is not affected by temperature.

In one embodiment, the second adhesive may be a hot melt adhesive, and its curing time is short under normal temperature conditions, which may be about one minute; the hot melt temperature of the second adhesive is preferably lower than 100° C. Further, the second adhesive may be a low-temperature hot melt adhesive. Therefore, the deformation of the tubular member 130 due to too high temperature can be at least avoided. In some embodiments, the second adhesive may be a polyurethane adhesive.

In another embodiment, the second adhesive may be irreversible, and its curing time is relatively long, which may be tens of minutes, several hours, or dozens of hours. For example, the curing time may be about 12 hours, i.e., about 12 hours curing after coating.

In step S80 of adhering the tubular member: the tubular member 130 is adhered to the elastic supporting member 120 through the adhesive layer formed from the second adhesive.

Exemplarily, in an embodiment in which the second adhesive is a hot melt adhesive, prior to sleeving the tubular member 130, the elastic supporting member 120 is coated with the cured second adhesive. That is, after the second adhesive applied to the elastic supporting member 120 is cured, the tubular member 130 is sleeved onto the elastic supporting member 120. After the sleeving of the tubular member 130, the elastic supporting member 120 sleeved with the tubular member 130 is heated, such that the second adhesive is hot-melted and then cured to form the adhesive layer, so as to adhere the tubular member 130 and the elastic supporting member 120 together.

In some embodiments, after the second adhesive is cured, the tubular member 130 is sleeved to the elastic supporting member 120. Then, the cleaning brush 100 is placed in a heating device, and the heating device is then started to heat for a predetermined time. The heating temperature is preferably not higher than 100° C., and may be 80° C. to 100° C., e.g., 80° C., 85° C., 90° C., 95° C., 100° C., and the like. Similar to the above, the heating temperature is related to the heating time, and an appropriate heating time may be selected according to the heating temperature, or vice versa. After the second adhesive is hot-melted, the heating is stopped, the second adhesive is cured and an adhesive layer is formed between the tubular member 130 and the elastic supporting member 120.

For an embodiment in which the second adhesive is irreversible, prior to the sleeving of the tubular member 130, the elastic supporting member 120 is coated with the liquid-state second adhesive. That is, the liquid-state second adhesive is cured after the sleeving of the tubular member 130. In some embodiments, after applying the second adhesive, the tubular member 130 is directly sleeved onto the elastic supporting member 120 without waiting for the second adhesive to cure. During the process of placing the cleaning brush 100, the second adhesive is slowly cured.

In summary, according to the method for manufacturing the cleaning brush 100 provided by the present disclosure, the elastic supporting member 120 can be adhered to the mounting shaft 110 through the adhesive layer formed from the first adhesive, and the tubular member 130 can be adhered to the elastic supporting member 120 through the adhesive layer formed from the second adhesive, thereby forming the cleaning brush 100 of an adhesive structure. In addition, a hot melt adhesive can be selected as the first adhesive, such that the sleeving of the elastic supporting member 120 can be quickly realized in a simple adhesion manner, thereby improving the manufacturing efficiency of the cleaning brush 110.

Unless otherwise defined, technical and scientific terms used in the present disclosure have the same meaning as commonly understood by a person of ordinary skill in the art. The terms used herein are only for the purpose of describing specific embodiments, and are not intended to limit the present disclosure. Terms such as “part”, “member” and the like appearing herein may refer to either a single part or a combination of parts. Terms such as “mounted”, “arranged” and the like appearing herein may mean either the direct attachment of one component to another component or the attachment of one component to another component through an intermediation member. A feature described herein in one embodiment may be applied to another embodiment alone or in combination with other features, unless this feature is not applicable in the other embodiment or stated otherwise.

The present disclosure has been described by the above-mentioned embodiments. However, it should be understood that the foregoing embodiments are only for the purpose of illustration and description, and are not intended to limit the present disclosure to the scope of the described embodiments. In addition, a person skilled in the art can understand that the present disclosure is not limited to the above-mentioned embodiments, and more variations and modifications may also be made according to the teachings of the present disclosure. These variations and modifications all fall within the protection scope claimed in the present disclosure. The protection scope of the present disclosure is defined by the appended claims and their equivalents.

Claims

1. A cleaning brush for a smart cleaning device, comprising:

a mounting shaft;

an elastic supporting member, provided with a through hole extending in an axial direction and sleeved onto the mounting shaft through the through hole; and

a tubular member, sleeved onto the elastic supporting member and provided with a blade integrally formed with the tubular member,

wherein a first adhesive layer is provided between the mounting shaft and the elastic supporting member, and a second adhesive layer is provided between the elastic supporting member and the tubular member, so as to adhere the mounting shaft, the elastic supporting member and the tubular member together.

2. The cleaning brush according to claim 1, wherein the blade extends in the axial direction and is configured as V-shaped sheet body or spiral sheet body.

3. The cleaning brush according to claim 2, wherein a plurality of dot-like protrusions is arranged on the blade.

4. The cleaning brush according to claim 1, wherein end mounting members are detachably provided at two axial ends of the mounting shaft.

5. The cleaning brush according to claim 1, wherein,

the elastic supporting member is made of a sponge material or a foam material; and/or

the mounting shaft is made of a plastic material, and the tubular member is made of a soft rubber material.

6. The cleaning brush according to claim 5, wherein the soft rubber material comprises at least one of elastic materials of rubber, silicone, TPU and TPE.

7. The cleaning brush according to claim 1, wherein a size of the blade in a radial direction is gradually increased from an end of the tubular member to a middle part of the tubular member.

8. A smart cleaning device, comprising a cleaning brush, wherein the cleaning brush comprises:

a mounting shaft;

an elastic supporting member, provided with a through hole extending in an axial direction and sleeved onto the mounting shaft through the through hole; and

a tubular member, sleeved onto the elastic supporting member and provided with a blade integrally formed with the tubular member,

wherein a first adhesive layer is provided between the mounting shaft and the elastic supporting member, and a second adhesive layer is provided between the elastic supporting member and the tubular member, so as to adhere the mounting shaft, the elastic supporting member and the tubular member together.

9. A method for manufacturing a cleaning brush, wherein,

the cleaning brush comprises a mounting shaft, a mounting shaft; an elastic supporting member, provided with a through hole extending in an axial direction and sleeved onto the mounting shaft through the through hole; and a tubular member, sleeved onto the elastic supporting member and provided with a blade integrally formed with the tubular member,

wherein a first adhesive layer is provided between the mounting shaft and the elastic supporting member, and a second adhesive layer is provided between the elastic supporting member and the tubular member, so as to adhere the mounting shaft, the elastic supporting member and the tubular member together; and

the method comprises the following steps: sleeving the elastic supporting member onto the mounting shaft, wherein at least one of the elastic supporting member and the mounting shaft is coated with a first adhesive being cured; adhering the elastic supporting member and the mounting shaft together, by heating the mounting shaft sleeved with the elastic supporting member to make the first adhesive hot-melted and then cured to form the first adhesive layer; and sleeving the tubular member onto the elastic supporting member and adhering the tubular member to the elastic supporting member through the second adhesive layer formed from a second adhesive.

10. The method according to claim 9, further comprising:

coating the second adhesive being cured to at least one of the tubular member and the elastic supporting member prior to sleeving the tubular member; and

the adhering the tubular member to the elastic supporting member through the second adhesive layer formed from the second adhesive comprises:

heating the elastic supporting member sleeved with the tubular member to make the second adhesive hot-melted and then cured to form the adhesive layer.

11. The method according to claim 9, further comprising:

coating the second adhesive in liquid state to at least one of the tubular member and the elastic supporting member prior to sleeving the tubular member, wherein the second adhesive in liquid state is cured after sleeving the tubular member.

12. The method according to claim 9, wherein the sleeving the tubular member onto the elastic supporting member comprises:

increasing an inner diameter of the tubular member by elastically deformation of the tubular member.

13. The method according to claim 12, wherein the inner diameter of the tubular member is increased by means of a tool acting on the tubular member.

14. The method according to claim 12, wherein h sleeving the tubular member onto the elastic supporting member further comprises:

sleeving an end of the tubular member onto the elastic supporting member first and then introducing a predetermined pressure gas to another end of the tubular member.

15. The method according to claim 9, wherein a hot-melt temperature of the first adhesive is higher than a hot-melt temperature of the second adhesive.

16. The method according to claim 15, wherein the hot-melt temperature of the first adhesive is lower than or equal to 160° C., and the hot-melt temperature of the second adhesive is lower than or equal to 100° C.

17. The method according to claim 9, wherein the first adhesive is coated to the mounting shaft in a rotating state by means of spraying, and the second adhesive is coated to the elastic supporting member in a rotating state by means of spraying.

18. The method according to claim 9, wherein the first adhesive is a polyurethane adhesive, and/or the second adhesive is a polyurethane adhesive.

19. The cleaning brush according to claim 1, wherein the first adhesive layer is formed by a first adhesive, the second adhesive layer is formed by a second adhesive, and a hot-melt temperature of the first adhesive is higher than a hot-melt temperature of the second adhesive.

20. The smart cleaning device according to claim 8, wherein the first adhesive layer is formed by a first adhesive, the second adhesive layer is formed by a second adhesive, and a hot-melt temperature of the first adhesive is higher than a hot-melt temperature of the second adhesive.