AIR-CONDITIONING APPARATUS
An air-conditioning apparatus includes a refrigerant circuit configured to cause refrigerant to circulate therein, and an outdoor unit and an indoor unit forming the refrigerant circuit. The outdoor unit includes a heat exchanger provided with one heat exchanger core or two or more heat exchanger cores arranged along a flow direction of air. Each heat exchanger core has a plurality of flat tubes extending in an up-down direction. The heat exchanger is configured to cause the refrigerant to flow as an upward flow in the flat tubes when functioning as a condenser. The refrigerant is a two-component refrigerant mixture in which two refrigerants selected from R32, HFO1123, and R1234yf are mixed, or a three-component refrigerant mixture in which the three refrigerants are mixed.
This application is a U.S. national stage application of International Application No. PCT/JP2022/022119 filed on May 31, 2022, which is based on and claims priority to International Application No. PCT/JP2021/020652 filed on May 31, 2021, the contents of which are incorporated herein by reference.
TECHNICAL FIELDThe present disclosure relates to an air-conditioning apparatus provided with an outdoor unit including a heat exchanger having a plurality of flat tubes.
BACKGROUNDConventionally, there is an air-conditioning apparatus in which an outdoor unit is provided with a heat exchanger including a plurality of flat tubes that extends in a vertical direction and is arranged at intervals in a horizontal direction, a plurality of fins that is connected between adjacent flat tubes and transfers heat to the flat tubes, and headers provided at an upper end part and a lower end part of the plurality of flat tubes (see, for example, Patent Literature 1).
The air-conditioning apparatus of Patent Literature 1 is capable of operating both a cooling operation and a heating operation, and a pure refrigerant R410A or a similar refrigerant is enclosed in its refrigerant circuit. When the air-conditioning apparatus performs the heating operation in a low-temperature environment where an outside air temperature is low and a surface temperature of the heat exchanger becomes zero degrees C. or below, frost forms on the heat exchanger. For this reason, when the amount of frost formed on the heat exchanger reaches a certain level, a defrosting operation for melting the frost on the surface of the heat exchanger is performed. In the defrosting operation, defrosting is performed by causing the refrigerant in a high-temperature, high-pressure gas state to enter one of the headers and flow in the flat tubes.
PATENT LITERATURE
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- Patent Literature 1: Japanese Unexamined Patent Application Publication No. 2018-96638
In a conventional air-conditioning apparatus such as that of Patent Literature 1, during the defrosting operation, refrigerant in a high-temperature, high-pressure gas state enters the flat tubes from the lower header and flows as an upward flow in the flat tubes. When the refrigerant flows in the flat tubes, the refrigerant is cooled, and the amount of the refrigerant in a liquid phase increases as the refrigerant goes to the downstream side. Then, when the refrigerant in a high-temperature, high-pressure gas state flows as an upward flow in the flat tubes, liquid stagnation occurs in which liquefied refrigerant cannot move upward due to the effect of gravity and thus stagnates, causing degradation of the defrosting performance.
SUMMARYThe present disclosure has been made to solve the problem described above, and has an object to provide an air-conditioning apparatus capable of preventing degradation of the defrosting performance.
An air-conditioning apparatus according to an embodiment of the present disclosure includes a refrigerant circuit configured to cause refrigerant to circulate therein, and an outdoor unit and an indoor unit forming the refrigerant circuit. The outdoor unit includes a heat exchanger provided with one heat exchanger core or two or more heat exchanger cores arranged along a flow direction of air. Each heat exchanger core has a plurality of flat tubes extending in an up-down direction. The heat exchanger is configured to cause the refrigerant to flow as an upward flow in the flat tubes when functioning as a condenser. The refrigerant is a two-component refrigerant mixture in which two refrigerants selected from R32, HFO1123, and R1234yf are mixed, or a three-component refrigerant mixture in which the three refrigerants are mixed.
According to the air-conditioning apparatus according to an embodiment of the present disclosure, the refrigerant circulating in the refrigerant circuit is a two-component refrigerant mixture in which two refrigerants selected from R32, HFO1123, and R1234yf are mixed, or a three-component refrigerant mixture in which the three refrigerants are mixed. Therefore, compared with a case where a pure R410A refrigerant is used, liquid stagnation can be reduced, which is caused by the refrigerant in a liquid state that cannot move upward due to the effect of gravity and thus stagnates when the refrigerant entering from a hot gas refrigerant inlet formed at a lower part of the heat exchanger flows as an upward flow in the flat tubes of the heat exchanger core, and thus degradation of the defrosting performance can be prevented.
Embodiments of the present disclosure will be described with reference to the drawings. Note that the present disclosure is not limited to the embodiments described below. Furthermore, the relationship of sizes of the components in the drawings may differ from that of actual ones.
Embodiment 1 <Configuration of Air-Conditioning Apparatus 100>As shown in
In addition, the air-conditioning apparatus 100 includes a refrigerant circuit 101 in which refrigerant circulates. The refrigerant circuit 101 is formed with the outdoor unit 10 and the indoor unit 20. More specifically, the refrigerant circuit 101 is formed by connecting the compressor 11, the flow switching device 12, the heat exchanger 30, the expansion device 21, and the indoor heat exchanger 22 by a refrigerant pipe. The air-conditioning apparatus 100 is capable of performing both a cooling operation and a heating operation by switching of the flow switching device 12.
The refrigerant that circulates in the refrigerant circuit 101 is a two-component refrigerant mixture in which two refrigerants selected from R32, HFO1123, and R1234yf are mixed, or a three-component refrigerant mixture in which these three refrigerants are mixed. Note that details of these refrigerants will be described later.
The compressor 11 is configured to suck the refrigerant in a low-temperature, low-pressure state, compress the sucked refrigerant, and discharge the refrigerant in a high-temperature, high-pressure state. The compressor 11 is, for example, an inverter compressor, in which the displacement, which is a delivery amount per unit time, is controlled by changing the operation frequency.
The flow switching device 12 is, for example, a four-way valve, and is configured to switch the cooling operation and the heating operation by switching directions of refrigerant flow. In the cooling operation, the flow switching device 12 is switched to a state shown by the solid lines in
The heat exchanger 30 is configured to exchange heat between outdoor air and the refrigerant. In the cooling operation, the heat exchanger 30 functions as a condenser that rejects heat of the refrigerant to outdoor air to condense the refrigerant. Furthermore, in the heating operation, the heat exchanger 30 functions as an evaporator that evaporates the refrigerant, and cools outdoor air by using the vaporization heat generated thereby.
The fan 13 is configured to supply outdoor air to the heat exchanger 30, and the amount of air to be supplied to the heat exchanger 30 is adjusted by controlling the rotation speed.
The expansion device 21 is, for example, an electronic expansion valve capable of adjusting an opening degree of the valve. By adjusting the opening degree, the pressure of the refrigerant flowing into the heat exchanger 30 or the indoor heat exchanger 22 is controlled. Note that, although, in the embodiments, the expansion device 21 is provided at the indoor unit 20, the expansion device 21 may be provided at the outdoor unit 10, and the installation site is not limited to any specific position.
The indoor heat exchanger 22 is configured to exchange heat between indoor air and the refrigerant. In the cooling operation, the indoor heat exchanger 22 functions as an evaporator that evaporates the refrigerant and cools indoor air by using the vaporization heat generated thereby. Furthermore, in the heating operation, the indoor heat exchanger 22 functions as a condenser that rejects heat of the refrigerant to indoor air to condense the refrigerant.
The indoor fan 23 is configured to supply indoor air to the indoor heat exchanger 22, and the amount of air to be supplied to the indoor heat exchanger 22 is adjusted by controlling the rotation speed.
<Configuration of Heat Exchanger 30>As shown in
A lower end part of the heat exchanger core 31 is provided with a first header 34. Lower end parts of the flat tubes 38 of the heat exchanger core 31 are directly inserted into the first header 34. An upper end part of the heat exchanger core 31 is provided with a second header 35. Upper end parts of the flat tubes 38 of the heat exchanger core 31 are directly inserted into the second header 35.
A hot gas refrigerant inlet 32 is formed at one end of the first header 34, and is connected to the refrigerant circuit 101 of the air-conditioning apparatus 100 via a gas pipe 37. Thus, the first header 34 is also called a gas header. The first header 34 is configured to cause the refrigerant in a high-temperature, high-pressure gas state (hereinafter referred to also as hot gas refrigerant) flowing out of the compressor 11 to flow into the heat exchanger 30 in the cooling operation, and cause the refrigerant in a low-temperature, low-pressure gas state, on which heat exchange has been performed in the heat exchanger 30, to flow out to the refrigerant circuit 101 in the heating operation. Here, the hot gas refrigerant is not limited to a single-phase gas refrigerant, and may be a two-phase gas-liquid refrigerant containing a gas-phase and having a temperature of zero degrees C. or above.
A liquid refrigerant outlet 33 is formed at one end of the second header 35, and is connected to the refrigerant circuit 101 of the air-conditioning apparatus 100 via a liquid pipe 36. Thus, the second header 35 is also called a liquid header. The second header 35 is configured to cause the refrigerant in a low-temperature, low-pressure two-phase state to flow into the heat exchanger 30 in the heating operation, and cause the refrigerant in a low-temperature, high-pressure liquid state, on which heat exchange has been performed in the heat exchanger 30, to flow out to the refrigerant circuit 101 in the cooling operation.
The plurality of flat tubes 38, the plurality of fins 39, the first header 34, and the second header 35 are made of aluminum, and are joined by brazing.
Next, operations of each operation mode of the air-conditioning apparatus 100 will be described based on
The refrigerant in a high-temperature, high-pressure gas state discharged from the compressor 11 flows into the heat exchanger 30 via the flow switching device 12. The refrigerant in a high-temperature, high-pressure gas state flowed into the heat exchanger 30 exchanges heat with outdoor air supplied by the fan 13, is condensed while rejecting heat, then enters a low-temperature, high-pressure liquid state, and flows out of the heat exchanger 30. The refrigerant in a low-temperature, high-pressure liquid state flowed out of the heat exchanger 30 is decompressed by the expansion device 21, then enters a low-temperature, low-pressure, two-phase gas-liquid state, and flows into the indoor heat exchanger 22. The refrigerant in a low-temperature, low-pressure, two-phase gas-liquid state flowed into the indoor heat exchanger 22 exchanges heat with indoor air supplied by the indoor fan 23, is evaporated while receiving heat, and cools the indoor air. Then, the refrigerant enters a low-temperature, low-pressure, gas state and flows out of the indoor heat exchanger 22. The refrigerant in a low-temperature, low-pressure gas state flowed out of the indoor heat exchanger 22 is sucked into the compressor 11, and enters a high-temperature, high-pressure gas state again.
<Heating Operation>The refrigerant in a high-temperature, high-pressure gas state discharged from the compressor 11 flows into the indoor heat exchanger 22 via the flow switching device 12. The refrigerant in a high-temperature, high-pressure gas state flowed into the indoor heat exchanger 22 exchanges heat with indoor air supplied by the indoor fan 23, is condensed while rejecting heat, and heats the indoor air. Then, the refrigerant enters a low-temperature, high-pressure liquid state and flows out of the indoor heat exchanger 22. The refrigerant in a low-temperature, high-pressure liquid state flowed out of the indoor heat exchanger 22 is decompressed by the expansion device 21, then enters a low-temperature, low-pressure, two-phase gas-liquid state, and flows into the heat exchanger 30. The refrigerant in a low-temperature, low-pressure, two-phase gas-liquid state flowed into the heat exchanger 30 exchanges heat with outdoor air supplied by the fan 13, is evaporated while receiving heat, then enters a low-temperature, low-pressure gas state, and flows out of the heat exchanger 30. The refrigerant in a low-temperature, low-pressure gas state flowed out of the heat exchanger 30 is sucked into the compressor 11, and enters a high-temperature, high-pressure gas state again.
<Defrosting Operation>In a low-temperature environment where surface temperatures of the flat tubes 38 and the fins 39 shown in
In the defrosting operation, the fan 13 is stopped, and the flow switching device 12 is switched to the same state as the cooling operation so that the refrigerant in a high-temperature, high-pressure gas state flows into the heat exchanger 30. Thus, the frost formed on the flat tubes 38 and the fins 39 is melted. When the defrosting operation is started, the refrigerant in a high-temperature, high-pressure gas state flows into the flat tubes 38 from the gas pipe 37 via the first header 34. Note that, the refrigerant flowed into each of the flat tubes 38 moves upward in the vertical direction as an upward flow. Then, the frost formed on the flat tubes 38 and the fins 39 is melted into water by the refrigerant in a high-temperature state flowed in the flat tubes 38. The water generated by melting the frost is drained along the flat tube 38 or the fin 39 to a lower part of the heat exchanger 30. When the formed frost is melted, the defrosting operation is terminated and the heating operation is resumed. Note that timing for terminating the defrosting operation and resuming the heating operation can be determined by using a known method. For example, the air-conditioning apparatus 100 may be configured such that the defrosting operation is terminated and the heating operation is resumed when a detection temperature of a temperature sensor (not shown) reaches a predetermined temperature, or when the defrosting operation has been performed for a fixed time period.
As shown in
In general, many of the heat exchangers using a corrugated fin that are used in the outdoor units for car air-conditioners often have heat exchanger cores having a height of about 300 [mm], but the heat exchangers used in the outdoor units for buildings often have heat exchanger cores having a height of 420 [mm] or over.
The inventor's research finds that, if the heat exchanger used for the outdoor unit of a car air-conditioner is applied to the outdoor unit for building, when the height H of the heat exchanger core 31 is increased to about, for example, 420 [mm], the value of ΔPHEX/ΔPHEAD is reduced by 43[%] compared to the case using the heat exchanger core having a height of 300 [mm], as shown in
Conventional technology has a problem that, if the height H of the heat exchanger core 31 is equal to or greater than 420 [mm], liquid stagnation occurs in which liquefied refrigerant cannot move upward due to the effect of gravity and thus stagnates, and thereby significantly reducing the defrosting performance in the region where liquid stagnation is occurring when the hot gas refrigerant flows into the first header 34 provided at the lower part of the heat exchanger and, via the first header 34, flows as an upward flow in the flat tubes 38 extending in the vertical direction. Therefore, Embodiment 1 is provided to solve the problem to prevent reduction in the defrosting performance in the defrosting operation.
In Embodiment 1, the refrigerant that circulates in the refrigerant circuit 101 of the air-conditioning apparatus 100 is a two-component refrigerant mixture in which two refrigerants selected from R32, HFO1123, and R1234yf are mixed, or a three-component refrigerant mixture in which these three refrigerants are mixed. By using such a refrigerant, the value of ΔPHEX/ΔPHEAD can be increased due to differences in the gas density, the liquid density and the latent heat, compared with the case using a pure R410A refrigerant or a similar refrigerant used in common practice. Thus, liquid stagnation can be reduced, and degradation of the defrosting performance in the defrosting operation can be prevented.
As illustrated in
In addition, even when the concentration of R32 is greater than 30 [wt %], if the concentration of R32 is equal to or less than 60 [wt %] and the concentration of R1234yf is equal to or greater than 40 [wt %], the value of ΔPHEX/ΔPHEAD is greater than 100[%] (or 1). Thus, the value of ΔPHEX/ΔPHEAD can be made larger compared with the case using a pure R410A refrigerant.
The line (2) shown in
As shown in
As shown in
As shown in
As shown in
Here, L [m] is the width of the heat exchanger core 31 described above. In addition, Y is the refrigerant pressure drop multiplication factor for the refrigerant R410A for a case where a two-component refrigerant mixture of R32 and R1234yf or a three-component refrigerant mixture of HFO1123, R32 and R1234yf is used.
Note that, although
Conventional technology has a problem that, if the height H of the heat exchanger core 31 is large, liquid stagnation occurs in which liquefied refrigerant cannot move upward due to the effect of gravity and thus stagnates when the hot gas refrigerant flows into the first header 34 provided at the lower part of the heat exchanger and, via the first header 34, flows as an upward flow in the flat tubes 38 extending in the vertical direction, and thereby significantly reducing the defrosting performance in the region where liquid stagnation is occurring. To solve this problem, the heat exchanger 30 according to Embodiment 1 is configured to satisfy the condition ΔPHEX/ΔHEAD=A−1.75/(−4.9056×L2+15.53×L−0.6204)×Y>100 [%] (or 1) to reduce the liquid stagnation and thus to prevent degradation of the defrosting performance during the defrosting operation.
Note that, although, in Embodiment 1, the case where the heat exchanger 30 is provided with one heat exchanger core 31 is described, the configuration is not limited thereto. The heat exchanger 30 may be provided with two or more heat exchanger cores 31 arranged along a flow direction of air. In that case, a lower end part of the heat exchanger core 31 on the most leeward side is provided with the first header 34, and an upper end part or a lower end part of the heat exchanger core 31 on the most windward side is provided with the second header 35. In addition, a bridge header is provided between upper end parts or lower end parts of two adjacent heat exchanger cores 31. The bridge header is configured to distribute the refrigerant merged together from the flat tubes 38 of the heat exchanger core 31 on the leeward side, to the flat tubes 38 of the heat exchanger core 31 on the windward side.
Furthermore, although, in Embodiment 1, the heat exchanger 30 is configured to satisfy the condition ΔPHEX/Δ PHEAD>100[%] (or 1) in the defrosting operation, the circulation flow rate of the refrigerant generally varies (decreases) during the defrosting operation in the air-conditioning apparatus 100. For this reason, the heat exchanger 30 is designed to satisfy the condition ΔPHEX/ΔPHEAD>100[%] (or 1) when, for example, the circulation flow rate of the refrigerant is the maximum flow rate or at least 75% thereof.
As described above, the air-conditioning apparatus 100 according to Embodiment 1 includes the refrigerant circuit 101 in which the refrigerant circulates, and the outdoor unit 10 and the indoor unit 20 forming the refrigerant circuit 101. Furthermore, the outdoor unit 10 includes the heat exchanger 30 provided with one heat exchanger core 31 having the plurality of flat tubes 38 extending in the vertical direction or two or more heat exchanger cores 31 having the plurality of flat tubes 38 extending in the vertical direction and arranged along a flow direction of air. In the heat exchanger 30, the refrigerant flows as an upward flow in the flat tubes 38 when the heat exchanger 30 functions as a condenser. The refrigerant is the two-component refrigerant mixture in which two refrigerants selected from R32, HFO1123, and R1234yf are mixed, or the three-component refrigerant mixture in which these three refrigerants are mixed.
According to the air-conditioning apparatus 100 of Embodiment 1, the refrigerant circulating in the refrigerant circuit 101 is the two-component refrigerant mixture in which two refrigerants selected from R32, HFO1123, and R1234yf are mixed, or the three-component refrigerant mixture in which these three refrigerants are mixed. Therefore, compared with a case where a pure R410A refrigerant or a similar refrigerant is used, liquid stagnation, which is caused by the refrigerant in a liquid state that cannot move upward due to the effect of gravity and thus stagnates when the refrigerant entering from the hot gas refrigerant inlet 32 formed at the lower part of the heat exchanger 30 flows as an upward flow in the flat tubes 38 of the heat exchanger core 31, can be reduced, and thus degradation of the defrosting performance can be prevented.
Furthermore, in the air-conditioning apparatus 100 according to Embodiment 1, the refrigerant is the three-component refrigerant mixture in which three kinds of refrigerants R32, HFO1123, and R1234yf are mixed and the concentration of R32 is equal to or less than 30 [wt %]. Alternatively, the refrigerant is the three-component refrigerant mixture in which three kinds of refrigerants R32, HFO1123, and R1234yf are mixed, the concentration of R32 is between 40 [wt %] and 60 [wt %], inclusive, and the concentration of R1234yf is equal to or greater than 40 [wt %]. As another alternative, the refrigerant is the two-component refrigerant mixture of R32 and R1234yf and the concentration of R1234yf is equal to or greater than 40 [wt %]. As another option, the refrigerant is the two-component refrigerant mixture of HFO1123 and R1234yf.
According to the air-conditioning apparatus 100 of Embodiment 1, by using one of the refrigerants described above as the refrigerant circulating in the refrigerant circuit 101, ΔPHEX/ΔPHEAD can be increased to 100[%] (or 1). As a result, the liquid stagnation can be further reduced, and thus the degradation of the defrosting performance can be further prevented.
Moreover, the air-conditioning apparatus 100 according to Embodiment 1 includes the refrigerant circuit 101 in which the refrigerant circulates, and the outdoor unit 10 and the indoor unit 20 forming the refrigerant circuit 101. The outdoor unit 10 includes the heat exchanger 30 provided with one heat exchanger core 31 having the plurality of flat tubes 38 extending in the vertical direction or two or more heat exchanger cores 31 having the plurality of flat tubes 38 extending in the vertical direction and arranged along a flow direction of air. In the heat exchanger 30, the refrigerant flows as an upward flow in the flat tubes 38 when the heat exchanger 30 functions as a condenser. When the differential pressure in the refrigerant flow passage in which the hot gas refrigerant flows as an upward flow when the heat exchanger 30 functions as a condenser is given as ΔPHEX and the liquid head is given as ΔPHEAD, the two-component refrigerant mixture in which two refrigerants selected from R32, HFO1123, and R1234yf are mixed or the three-component refrigerant mixture in which these three refrigerants are mixed is used as the refrigerant such that ΔPHEX is larger than ΔPHEAD.
According to the air-conditioning apparatus 100 of Embodiment 1, the refrigerant circulating in the refrigerant circuit 101 is the two-component refrigerant mixture in which two refrigerants selected from R32, HFO1123, and R1234yf are mixed, or the three-component refrigerant mixture in which these three refrigerants are mixed. Therefore, compared with a case where a pure R410A refrigerant or a similar refrigerant is used, liquid stagnation, which is caused by the refrigerant in a liquid state that cannot move upward due to the effect of gravity and thus stagnates when the refrigerant entering from the hot gas refrigerant inlet 32 formed at the lower part of the heat exchanger 30 flows as an upward flow in the flat tubes 38 of the heat exchanger core 31, can be reduced, and thus degradation of the defrosting performance can be prevented.
Furthermore, the air-conditioning apparatus 100 according to Embodiment 1 includes the refrigerant circuit 101 in which the refrigerant circulates, and the outdoor unit 10 and the indoor unit 20 forming the refrigerant circuit 101. The outdoor unit 10 includes the heat exchanger 30 provided with one heat exchanger core 31 having the plurality of flat tubes 38 extending in the vertical direction or two or more heat exchanger cores 31 having the plurality of flat tubes 38 extending in the vertical direction and arranged along a flow direction of air. In the heat exchanger 30, the refrigerant flows as an upward flow in the flat tubes 38 when the heat exchanger 30 functions as a condenser. In addition, the refrigerant is the two-component refrigerant mixture in which two refrigerants selected from R32, HFO1123, and R1234yf are mixed, or the three-component refrigerant mixture in which these three refrigerants are mixed. Then, when the total flow passage cross-sectional area of the heat exchanger core 31, in which the hot gas refrigerant flows as an upward flow, is expressed as A [m2]=a [m2]×N [piece], where a [m2] is the flow passage cross-sectional area of one flat tube 38, and N [piece] is the number of the flat tubes 38 that form the heat exchanger core 31, and Y represents the refrigerant pressure drop multiplication factor for the refrigerant R410A, the heat exchanger 30 is configured to satisfy the condition ΔPHEX/ΔPHEAD=A−1.75/(−4.9056×L2+15.53×L−0.6204)×Y>100[%] (or 1).
According to the air-conditioning apparatus 100 of Embodiment 1, because the heat exchanger 30 satisfies the condition ΔPHEX/ΔHEAD=A−1.75/(−4.9056×L2+15.53×L−0.6204)×Y>100[%] (or 1), the liquid stagnation can be further reduced, and thus the degradation of the defrosting performance can be further prevented.
Embodiment 2Embodiment 2 will now be described. Description that has been given in Embodiment 1 is omitted. Elements that are the same as or equivalent to those described in Embodiment 1 are denoted by the same reference signs.
The heat exchanger 30 according to Embodiment 2 is configured to function as a condenser that rejects heat of the refrigerant to outdoor air to condense the refrigerant in the cooling operation. As shown in
A lower end part of the heat exchanger core 31 is provided with the first header 34. Lower end parts of the flat tubes 38 of the heat exchanger core 31 are directly inserted into the first header 34. An upper end of the heat exchanger core 31 is provided with the second header 35. Upper end parts of the flat tubes 38 of the heat exchanger core 31 are directly inserted into the second header 35.
The hot gas refrigerant inlet 32 is formed at one end of the second header 35, and is connected to the refrigerant circuit 101 of the air-conditioning apparatus 100 via the gas pipe 37. In addition, the liquid refrigerant outlet 33 is formed at the other end of the second header 35, and is connected to the refrigerant circuit 101 of the air-conditioning apparatus 100 via the liquid pipe 36. The second header 35 is configured to cause the refrigerant in a high-temperature, high-pressure gas state flowing out of the compressor 11 to flow into the heat exchanger 30, and cause the refrigerant in a low-temperature, high-pressure liquid state, on which heat exchange has been performed in the heat exchanger 30, to flow out to the refrigerant circuit 101 in the cooling operation. Furthermore, the second header 35 is configured to cause the refrigerant in a low-temperature, low-pressure, two-phase state to flow into the heat exchanger 30 and cause the refrigerant in a low-temperature, low-pressure gas state, on which heat exchange has been performed in the heat exchanger 30, to flow out to the refrigerant circuit 101 in the heating operation.
The plurality of flat tubes 38, the plurality of fins 39, the first header 34, and the second header 35 are made of aluminum, and are joined by brazing.
In the heat exchanger 30 according to Embodiment 2, the second header 35 is provided with a partition plate 40, as shown in
The hot gas refrigerant flowed into the second header 35 flows as a downward flow in the flat tubes 38 of the heat exchanger core 31 in the region T1. Then, flows of the refrigerant flowing out of the flat tubes 38 are merged together in the merging region M1 in the first header 34. After the refrigerant flows as an upward flow in the flat tubes 38 of the heat exchanger core 31 in the region T2, the refrigerant flows out of the second header 35. That is, the region T1 is a downward flow region and the region T2 is an upward flow region. In addition, the merging region M1 in the first header 34 functions as an inlet of the upward flow region for the hot gas refrigerant.
In the region T2, liquid stagnation occurs in which liquefied refrigerant cannot move upward due to the effect of gravity and thus stagnates when the hot gas refrigerant flows as an upward flow in the flat tubes 38 of the heat exchanger core 31. Accordingly, in the air-conditioning apparatus 100 of Embodiment 2, the two-component refrigerant mixture in which two refrigerants selected from R32, HFO1123, and R1234yf are mixed, or the three-component refrigerant mixture in which the three refrigerants are mixed is used as the refrigerant that circulates in the refrigerant circuit 101. Therefore, compared with a case where a pure R410A refrigerant or a similar refrigerant is used, liquid stagnation, which is caused by the refrigerant in a liquid state that cannot move upward due to the effect of gravity and thus stagnates when the refrigerant entering from the hot gas refrigerant inlet 32 formed at the heat exchanger 30 flows as an upward flow in the flat tubes 38 of the heat exchanger core 31 in the region T2, can be reduced, and thus degradation of the defrosting performance can be prevented. In addition, because the flow passage cross-sectional area is reduced for the same refrigerant flow rate by providing the partition plate 40 in the second header 35, the flow velocity of the refrigerant is increased, and thus the flow passage differential pressure ΔPHEX can be increased. As a result, the liquid stagnation is reduced, and the defrosting performance in the defrosting operation can be improved.
Embodiment 3Embodiment 3 will now be described. Description that has been given in any of Embodiments 1 and 2 is omitted. Elements that are the same as or equivalent to those described in any of Embodiments 1 and 2 are denoted by the same reference signs.
The heat exchanger 30 according to Embodiment 3 is configured to function as a condenser that rejects heat of the refrigerant to outdoor air to condense the refrigerant in the cooling operation. As shown in
A lower end part of the heat exchanger core 31 is provided with the first header 34. Lower end parts of the flat tubes 38 of the heat exchanger core 31 are directly inserted into the first header 34. An upper end part of the heat exchanger core 31 is provided with the second header 35. Upper end parts of the flat tubes 38 of the heat exchanger core 31 are directly inserted into the second header 35.
The hot gas refrigerant inlet 32 is formed at one end of the second header 35, and is connected to the refrigerant circuit 101 of the air-conditioning apparatus 100 via the gas pipe 37. The second header 35 is configured to cause the refrigerant in a high-temperature, high-pressure gas state flowing out of the compressor 11 to flow into the heat exchanger 30 in the cooling operation, and cause the refrigerant in a low-temperature, low-pressure, gas state, on which heat exchange has been performed in the heat exchanger 30, to flow out to the refrigerant circuit 101 in the heating operation.
The liquid refrigerant outlet 33 is formed at one end of the first header 34, the one end being located on the opposite side to the one end of the second header 35, and is connected to the refrigerant circuit 101 of the air-conditioning apparatus 100 via the liquid pipe 36. The first header 34 is configured to cause the refrigerant in a low-temperature, low-pressure, two-phase state to flow into the heat exchanger 30 in the heating operation, and cause the refrigerant in a low-temperature, high-pressure liquid state, on which heat exchange has been performed in the heat exchanger 30, to flow out to the refrigerant circuit 101 in the cooling operation.
The plurality of flat tubes 38, the plurality of fins 39, the first header 34, and the second header 35 are made of aluminum, and are joined by brazing.
In the heat exchanger 30 according to Embodiment 3, each of the first header 34 and the second header 35 is provided with one partition plate 40, as shown in
The hot gas refrigerant flowed into the second header 35 flows as a downward flow in the flat tubes 38 of the heat exchanger core 31 in the region T1. Then, flows of the refrigerant flowing out of the flat tubes 38 are merged together in the merging region M1 in the first header 34. Then, the refrigerant flows as an upward flow in the flat tubes 38 of the heat exchanger core 31 in the region T2. After that, flows of the hot gas refrigerant are merged together in the merging region M2 in the second header 35. After the refrigerant flows as a downward flow in the flat tubes 38 of the heat exchanger core 31 in the region T3, the refrigerant flows out of the first header 34. That is, the regions T1 and T3 are downward flow regions and the region T2 is an upward flow region. In addition, the merging region M1 in the first header 34 functions as an inlet of the upward flow region for the hot gas refrigerant.
In the region T2, liquid stagnation occurs in which liquefied refrigerant cannot move upward due to the effect of gravity and thus stagnates when the hot gas refrigerant flows as an upward flow in the flat tubes 38 in the heat exchanger core 31. Accordingly, in the air-conditioning apparatus 100 of Embodiment 3, the two-component refrigerant mixture in which two refrigerants selected from R32, HFO1123, and R1234yf are mixed, or the three-component refrigerant mixture in which the three refrigerants are mixed is used as the refrigerant that circulates in the refrigerant circuit 101. Therefore, compared with a case where a pure R410A refrigerant or a similar refrigerant is used, liquid stagnation can be reduced, which is caused by the refrigerant in a liquid state that cannot move upward due to the effect of gravity and thus stagnates when the refrigerant entering from the hot gas refrigerant inlet 32 formed at the heat exchanger 30 flows as an upward flow in the flat tubes 38 of the heat exchanger core 31 in the region T2, and thus degradation of the defrosting performance can be prevented. In addition, because the flow passage cross-sectional area is reduced for the same refrigerant flow rate by providing the partition plate 40 in each of the first header 34 and the second header 35, the flow velocity of the refrigerant is increased, and thus the flow passage differential pressure ΔPHEX can be increased. As a result, the liquid stagnation is reduced, and the defrosting performance in the defrosting operation can be improved.
Claims
1-10. (canceled)
11. An air-conditioning apparatus comprising:
- a refrigerant circuit configured to cause refrigerant to circulate therein; and
- an outdoor unit and an indoor unit forming the refrigerant circuit,
- wherein the outdoor unit includes a heat exchanger provided with one heat exchanger core or two or more heat exchanger cores arranged along a flow direction of air, each heat exchanger core having a plurality of flat tubes extending in an up-down direction, and configured to cause the refrigerant to flow as an upward flow in the flat tubes when functioning as a condenser,
- the refrigerant is a two-component refrigerant mixture in which two refrigerants selected from R32, HFO1123, and R1234yf are mixed, or a three-component refrigerant mixture in which the three refrigerants are mixed, and
- the heat exchanger is configured to satisfy a condition ΔPHEX/ΔPHEAD=A−1.75/(−4.9056×L2+15.53×L−0.6204)×Y>100[%] (or 1), where Y represents a refrigerant pressure drop multiplication factor for a refrigerant R410A, and A [m2] represents a total flow passage cross-sectional area of the heat exchanger core in which a hot gas refrigerant flows as an upward flow when the heat exchanger functions as a condenser and is obtained by a formula A [m2]=a [m2]×N [piece], where a [m2] represents a flow passage cross-sectional area of one flat tube, and N [piece] represents a number of the flat tubes that form the heat exchanger core.
12. The air conditioning apparatus of claim 11, wherein
- the refrigerant is a two-component refrigerant mixture of R32 and R1234yf, and
- the factor Y is 0.00019x2−0.03026x+2.17100.
13. The air conditioning apparatus of claim 11, wherein
- the refrigerant is a three-component refrigerant mixture in which three refrigerants R32, HFO1123, and R1234yf are mixed,
- the concentration of R32 is 50 [wt %], and
- the factor Y is 0.00002x2−0.00467x+1.14905.
14. The air conditioning apparatus of claim 11, wherein
- the refrigerant is a three-component refrigerant mixture in which three refrigerants R32, HFO1123, and R1234yf are mixed,
- the concentration of R32 is 40 [wt %], and
- the factor Y is 0.00003x2−0.00602x+1.27790.
15. The air conditioning apparatus of claim 11, wherein
- the refrigerant is a three-component refrigerant mixture in which three refrigerants R32, HFO1123, and R1234yf are mixed,
- the concentration of R32 is 30 [wt %], and
- the factor Y is 0.00003x2−0.00751x+1.44400.
16. The air conditioning apparatus of claim 11, wherein
- the refrigerant is a three-component refrigerant mixture in which three refrigerants R32, HFO1123, and R1234yf are mixed,
- the concentration of R32 is 20 [wt %], and
- the factor Y is 0.00005x2−0.01056x+1.66882.
17. The air conditioning apparatus of claim 11, wherein
- the refrigerant is a three-component refrigerant mixture in which three refrigerants R32, HFO1123, and R1234yf are mixed,
- the concentration of R32 is 10 [wt %], and
- the factor Y is 0.00006x2−0.01342x+1.94049.
Type: Application
Filed: May 31, 2022
Publication Date: Jul 4, 2024
Inventors: Yoji ONAKA (Tokyo), Jun NISHIO (Tokyo), Tetsuji SAIKUSA (Tokyo), Naofumi TAKENAKA (Tokyo), Rihito ADACHI (Tokyo), Nanami KISHIDA (Tokyo), Taisaku GOMYO (Tokyo), Yuki NAKAO (Tokyo), Shingo KASAKI (Tokyo), Atsushi KIBE (Tokyo), Hiroyuki MORIMOTO (Tokyo)
Application Number: 18/557,442