EFEM
An EFEM includes: a housing including a transfer chamber where a processing object is transferred; and a connection module provided between the transfer chamber and a front chamber of a processing apparatus configured to perform a predetermined process on the processing object, and connect the transfer chamber and the front chamber, wherein the housing includes a rear member formed with a housing side opening through which the processing object is capable of passing, wherein the connection module includes: a first connection member arranged around the housing side opening when viewed from a depth direction in which the housing and the front chamber are arranged, and attached to the rear member; and a second connection member arranged around a front chamber side opening formed in the front chamber so as to allow the processing object to pass therethrough when viewed from the depth direction, and attached to the front chamber.
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This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2023-071090, filed on Apr. 24, 2023, the entire contents of which are incorporated herein by reference.
TECHNICAL FIELDThe present disclosure relates to an equipment front end module (EFEM).
BACKGROUNDPatent Document 1 discloses an interface (hereinafter referred to as a connection module) for connecting an equipment front end module (EFEM) and a load lock assembly (hereinafter referred to as a front chamber) provided in an electronic device processing system. More specifically, the EFEM and the front chamber are arranged side by side in a predetermined depth direction. Further, the connection module includes a plate-shaped attachment member and a bellows-shaped flexible sealing member. The attachment member is connected to the front chamber. The flexible sealing member is connected to and arranged around the attachment member. The flexible sealing member includes a sealing flange configured to seal around an opening within the EFEM. The sealing flange is fixed to an outer wall of the EFEM by a frame-like clamp.
In the above-described connection module, a positional relationship in the depth direction between the attachment member and the sealing flange may be adjusted by the flexible sealing member. Therefore, even in a case where a positional deviation between the EFEM and the front chamber in the depth direction is large due to a design error, the positional deviation is permitted to some extent.
PRIOR ART DOCUMENT Patent Document
- Patent Document 1: Japanese Patent No. 6882467
The connection module described above has a complex and extensive structure in which the flexible sealing member is provided around the attachment member, and the sealing flange of the flexible sealing member is fixed to the EFEM by the clamp. This may cause various problems. For example, since the attachment member is provided so as to hang from the flexible sealing member, it is necessary to support the attachment member by the members constituting the front chamber. For this reason, a weight of the attachment member increases load on the members that constitute the front chamber. Therefore, the members constituting the front chamber need to have a certain level of strength. As a result, a degree of freedom in designing the front chamber is reduced.
SUMMARYThe present disclosure provides an EFEM capable of adjusting a position of a connection module with a simple structure.
According to a first aspect of the present disclosure, an EFEM includes: a housing including a transfer chamber in which a processing object is transferred; and a connection module provided between the transfer chamber and a front chamber of a processing apparatus configured to perform a predetermined process on the processing object, and configured to connect the transfer chamber and the front chamber, wherein the housing includes a rear member formed with a housing side opening through which the processing object is capable of passing, wherein the connection module includes: a first connection member arranged around the housing side opening when viewed from a depth direction in which the housing and the front chamber are arranged, and attached to the rear member; and a second connection member arranged around a front chamber side opening formed in the front chamber so as to allow the processing object to pass therethrough when viewed from the depth direction, and attached to the front chamber, wherein the first connection member includes a first cylindrical portion extending in the depth direction, and wherein the second connection member includes a second cylindrical portion extending in the depth direction, the second cylindrical portion being arranged to at least partially overlap with the first cylindrical portion in the depth direction and configured to be position-adjustable in the depth direction along the first cylindrical portion.
In the present disclosure, relative positions of the first connection member and the second connection member may be adjusted in the depth direction by merely moving the second cylindrical portion in the depth direction along the first cylindrical portion. In other words, the connection module may be expanded and contracted in the depth direction. Therefore, in the EFEM, a position of the connection module may be adjusted with a simple structure. In addition, in the present disclosure, since the second cylindrical portion is supported by the first cylindrical portion, it is possible to effectively suppress a load due to a weight of the second connection member from being applied to members constituting the front chamber.
According to a second aspect of the present disclosure, in the EFEM of the first aspect, the first connection member includes a flange portion attached to the rear member and configured to be position-adjustable with respect to the rear member in a direction in which the rear member extends.
In the present disclosure, with a simple structure, the position of the connection module may be adjusted even in the direction in which the rear member extends.
According to a third aspect of the present disclosure, in the EFEM of the first or second aspect, the rear member includes a first rear member whose position is fixed with respect to the housing, and includes a second rear member attached to the first rear member and to which the first connection member is attached, and the second rear member is configured to be position-adjustable with respect to the first rear member in a direction in which the first rear member extends.
In the present disclosure, by adjusting the position of the second rear member with respect to the first rear member, it is possible to absorb a design error of the rear member.
According to a fourth aspect of the present disclosure, in the EFEM of the first or second disclosure, at least one selected from the group of the first connection member and the second connection member is divided into four or more connectable connection pieces in a circumferential direction of the first cylindrical portion and the second cylindrical portion.
When both the first cylindrical portion and the second cylindrical portion are formed continuously over the entire circumference, it is necessary to insert one of the first cylindrical portion and the second cylindrical portion into the other in order to at least partially overlap the first cylindrical portion and the second cylindrical portion in the depth direction. Therefore, when a gap between an outer circumferential surface of one of the first cylindrical portion and the second cylindrical portion and an inner circumferential surface of the other is very narrow, it may take time and effort to perform the insertion. In the present disclosure, since at least one selected from the group of the first connection member and the second connection member is divided into four or more parts in the circumferential direction, the divided parts may be moved freely to some extent. As a result, the first cylindrical portion and the second cylindrical portion may be easily overlapped in advance in the depth direction.
According to a fifth aspect of the present disclosure, in the EFEM of the fourth aspect, the first cylindrical portion and the second cylindrical portion are in direct contact with each other.
In a configuration in which, for example, a packing is interposed between the first cylindrical portion and the second cylindrical portion, a high sealability may be ensured in the EFEM. Meanwhile, an EFEM whose housing is filled with, for example, an air may generally be operated without problems even in a case the sealability is somewhat low. In the present disclosure, by bringing the first cylindrical portion and the second cylindrical portion of the connection module into direct contact with each other, a certain degree of sealability may be ensured even without interposing a packing between the first cylindrical portion and the second cylindrical portion. Accordingly, cost of each member may be reduced in such an EFEM.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the present disclosure.
Reference will now be made in detail to various embodiments, examples of which are illustrated in the accompanying drawings. In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the present disclosure. However, it will be apparent to one of ordinary skill in the art that the present disclosure may be practiced without these specific details. In other instances, well-known methods, procedures, systems, and components have not been described in detail so as not to unnecessarily obscure aspects of the various embodiments.
Next, embodiments of the present disclosure will be described. For the sake of convenience of description, directions shown in
The schematic configuration of the EFEM 1 and its surroundings will be described with reference to
The housing 2 is configured to connect the plurality of load ports 4 and the processing apparatus 6. As shown in
The transfer robot 3 is configured to transfer the wafer W within the transfer chamber 21. The transfer robot 3 includes, for example, a base part 3a (see
Each of the plurality of load ports 4 (see
The control device 5 (see
The processing apparatus 6 (see
Next, a configuration of the housing 2 will be described with reference to
The housing 2 has a generally rectangular parallelepiped shape as a whole. As shown in
The pillars 31 to 36 are members arranged to extend in the up-down direction. As shown in
The beams 37 to 40 are members arranged to extend in the horizontal direction. The beam 37 extends along the left-right direction and is fixed to the pillars 33 and 36 (see
The beam 38 extends along the left-right direction and is fixed to the pillars 31, 32 and 35 (see
The beam 40 extends along the left-right direction, and is fixed to the pillars 31 and 32 (see
The front walls 42 to 44 are arranged at the front end portion of the housing 2. The front wall 42 (see
The rear walls 45 to 48 are arranged at the rear end portion of the housing 2. The rear wall 45 (see
The side wall 49 is arranged at the left end portion of the housing 2. The side wall 50 is arranged at the right end portion of the housing 2. The bottom plate 51 is arranged at the bottom of the housing 2 (see
The internal space 20 of the housing 2 formed as described above includes, for example, a transfer chamber 21, an equipment installation chamber 22, and an upper space 23. The transfer chamber 21 is a space in which the transfer robot 3 transfers the wafer W as described above. The equipment installation chamber 22 is arranged adjacent to a lateral side of the transfer chamber 21, for example, and is connected to the transfer chamber 21. In the equipment installation chamber 22, equipment (not shown) such as a known aligner and/or wafer reversing device is installed. The upper space 23 is arranged above the transfer chamber 21 and the equipment installation chamber 22, for example. The upper space 23 is separated from the transfer chamber 21 and the equipment installation chamber 22 by a support plate 53. An opening (not shown) connecting the transfer chamber 21 and the equipment installation chamber 22 to the upper space 23 is formed at a central portion in the front-rear direction of the support plate 53 arranged in the upper space 23. In the upper space 23, for example, a plurality of known fan filter units 54 are arranged side by side in the left-right direction. The plurality of fan filter units 54 are installed, for example, on the support plate 53. Each fan filter unit 54 is configured to clean the air in the upper space 23 and send the same to the transfer chamber 21 and the equipment installation chamber 22. An air is supplied to the upper space 23 through, for example, the above-described supply pipe (not shown).
The air cleaned by the fan filter unit 54 is sent downward from the upper space 23. The air forms a laminar flow in the transfer chamber 21 and the equipment installation chamber 22, and flows downward (see the two-dot chain line arrow in
The EFEM 1 may be configured to be capable of circulating a part of the air within the internal space 20. More specifically, for example, a circulation duct 24 (see
Furthermore, the EFEM 1 includes two connection modules 70 (see
Next, the front end portion of the load lock chamber 7 will be described with reference to
As shown in
When installing the EFEM 1, there is a need for means for easily positioning the connection module 70 with respect to the load lock chamber 7. This is because an enormous amount of effort would be required when the position of the entire housing 2 is adjusted to absorb design errors of the housing 2 and the load lock chamber 7. Although studies on such a configuration have been conducted from the past, further improvement in handling characteristics, weight reduction of members, and the like are required. Therefore, in the EFEM 1 of the present embodiment, the housing 2 and the connection module 70 have the following configurations to enable adjustment of the position of the connection module 70 with a simple structure.
(More Detailed Configuration of Housing and Connection Module)More detailed configurations of the housing 2 and the connection module 70 will be described with reference to
First, a more detailed configuration of the housing 2 will be described. As shown in
Each of the two second rear members 56 is, for example, a substantially rectangular plate member. As shown in
Next, a more detailed configuration of the connection module 70 will be described. As shown in
The first connection member 71 is a substantially rectangular member when viewed from the front-rear direction (see
As shown in
The first cylindrical portion 74 is a substantially rectangular cylindrical portion. The first cylindrical portion 74 extends rearward from the vicinity of the inner edge of the first flange portion 73. The first cylindrical portion 74 has an inner circumferential surface 74a (the circumferential surface in the present disclosure) (see
The second connection member 72 is a substantially rectangular member when viewed from the front-rear direction (see
The second flange portion 75 is provided at the front end portion of the second connection member 72. The second flange portion 75 has a plurality of insertion holes 75a (see
The second cylindrical portion 76 is a substantially rectangular parallelepiped cylindrical portion. The second cylindrical portion 76 extends forward from the vicinity of the outer edge of the second flange portion 75. The second cylindrical portion 76 is formed with an outer circumferential surface 76a (see
For the sake of convenience of description, a direction in which the first cylindrical portion 74 and the second cylindrical portion 76 extend over substantially the entire circumference when viewed from the front-rear direction is referred to as a circumferential direction (illustration of which is omitted). The second connection member 72 is divided into four connectable parts in the circumferential direction of the first cylindrical portion 74 and the second cylindrical portion 76 (see
Each of the four connection pieces 81 is, for example, a component having a substantially L-like shape when viewed from the front-rear direction (see
As shown in
When the outer circumferential surface 76a of the second cylindrical portion 76 is in contact with the inner circumferential surface 74a of the first cylindrical portion 74 over substantially the entire circumference, a slight gap is formed between the right end surface 82c and the left end surface 83c. Similarly, slight gaps are formed between the lower end surface 83d and the upper end surface 84d, between the left end surface 84c and the right end surface 85c, and between the upper end surface 85d and the lower end surface 82d.
Each of the four connection pieces 81 has a connection portion 81e to be connected to another connection piece 81. In other words, the connection pieces 82, 83, 84, and 85 have connection portions 82e, 83c, 84c, and 85e, respectively (see
A configuration of connecting one connection piece 81 to another connection piece 81 will be described with reference to
The connection piece 82 and the connection piece 85 are connected, for example, by bolts B5 (see
Furthermore, the connection module 70 is configured to be capable of being expanded and contracted in the front-rear direction (so-called telescopic structure). That is, the connection module 70 is configured such that the position of the second cylindrical portion 76 with respect to the first cylindrical portion 74 may be adjusted in the front-rear direction. For example, as shown in
Next, a method of installing the EFEM 1 having the above-described configuration will be described with reference to
First, the EFEM 1 is divided into a plurality of components and transported to a factory where the processing apparatus 6 is installed (or has already been installed). The plurality of components includes the rear wall 46. The rear wall 46 is shipped with the two second rear members 56 pre-aligned with the first rear member 55. More specifically, first, the first rear member 55 is screw-fixed to the pillars 33 and 36 and the beams 37 and 39 (see
Thereafter, the processing apparatus 6 and the housing 2 are installed, for example, in a predetermined clean room in a factory. After the processing apparatus 6 is installed, the housing 2 is aligned with the processing apparatus 6. Due to a design error of the housing 2 and a design error of the processing apparatus 6, a slight positional deviation may occur between the second rear member 56 and the intervening member 65 (see
A worker enters the internal space 20 of the housing 2 (more specifically, the transfer chamber 21) and attaches the connection module 70 to the housing 2 and the load lock chamber 7. That is, in the present embodiment, there is no need to perform the attachment work of the connection module 70 in the external space 9.
First, the worker screw-fixes the first connection member 71 to the second rear member 56 by using the plurality of bolts B3 (see
Next, the worker temporarily assembles the second connection member 72 by connecting the plurality of connection pieces 82 to 85 to each other. More specifically, the worker overlaps the connection portion 81e of each connection piece 81 with another corresponding connection piece 81 in the up-down direction or the left-right direction (see, e.g.,
Next, the worker inserts the second connection member 72 into the internal space of the first cylindrical portion 74 from the rear side of the first connection member 71 (see
Next, the worker moves the cylinder piece 81b of each connection piece 81 outward when viewed from the front-rear direction such that the outer circumferential surface 76a of the second cylindrical portion 76 comes into contact with the inner circumferential surface 74a of the first cylindrical portion 74 (see
The connection module 70 mainly includes the first connection member 71 and the second connection member 72. The first connection member 71 is supported by the second rear member 56. Further, the second connection member 72 is supported by the first connection member 71. Therefore, a load on the load lock chamber 7 due to a weight of the connection module 70 is small.
As described above, a relative position between the first connection member 71 and the second connection member 72 may be adjusted in the front-rear direction by merely moving the second cylindrical portion 76 in the front-rear direction along the first cylindrical portion 74. In other words, the connection module 70 may be expanded and contracted in the front-rear direction. Therefore, in the EFEM 1, the position of the connection module 70 may be adjusted with a simple structure. Since the second cylindrical portion 76 is supported by the first cylindrical portion 74, the load due to the weight of the second connection member 72 is effectively suppressed from being applied to the members constituting the load lock chamber 7.
Further, the first connection member 71 has the first flange portion 73 whose position may be adjusted with respect to the second rear member 56 of the rear wall 46. Thus, the position of the connection module 70 may be adjusted with a simple structure even in a direction in which the rear wall 46 extends.
Moreover, the position of the second rear member 56 may be adjusted with respect to the first rear member 55 in the up-down direction and the left-right direction (i.e., a direction in which the first rear member 55 extends). Therefore, by adjusting the position of the second rear member 56 with respect to the first rear member 55, it is possible to absorb the design error of the rear wall 46.
Furthermore, since the second connection member 72 is divided into four parts in the circumferential direction, the divided parts may be moved freely to some extent. Thus, the first cylindrical portion 74 and the second cylindrical portion 76 may be easily overlapped in advance in the front-rear direction.
Further, by bringing the first cylindrical portion 74 and the second cylindrical portion 76 of the connection module 70 into direct contact with each other, a certain degree of sealability may be ensured without sandwiching a packing (not shown) between the first cylindrical portion 74 and the second cylindrical portion 76. Therefore, cost of each member may be reduced in the EFEM 1 filled with the ambient air.
Next, modifications of the above-described embodiment will be described. The components having the same configurations as those of the above-described embodiment will be designated by like reference numerals, and the description thereof will be omitted as appropriate.
(1) In the above-described embodiment, the second connection member 72 is attached to the first connection member 71 after the first connection member 71 is attached to the second rear member 56. However, the present disclosure is not limited thereto. For example, the connection module 70 may be attached to the second rear member 56 by using the following procedure. The worker first temporarily fixes the plurality of connection pieces 81 of the second connection member 72 to one another with the plurality of bolts B5, and temporarily fixes the second connection member 72 to the first connection member 71 with the plurality of bolts B6. In this way, the connection module 70 may be loosely assembled in advance in a state in which the position of the second connection member 72 with respect to the first connection member 71 may be finely adjusted. Thereafter, the worker temporarily fixes the entire connection module 70 to the second rear member 56 and adjusts the positions of the first connection member 71 and the second connection member 72. Finally, the worker fully tightens each bolt that has been temporarily tightened. The installation work of the connection module 70 may be completed in the manner described above.
(2) In the above-described embodiment, the second connection member 72 is divided into four parts in the circumferential direction. However, the present disclosure is not limited thereto. The second connection member 72 may be divided into five or more parts in the circumferential direction.
(3) In the above-described embodiment, the second rear member 56 is position-adjustable with respect to the first rear member 55 in the up-down direction and the left-right direction. However, the present disclosure is not limited thereto. For example, the entire rear wall 46 may be position-adjustable with respect to the frame 2F. Alternatively, the rear wall 46 may not be configured to be position-adjustable with respect to the frame 2F.
(4) In the above-described embodiment, the first flange portion 73 is position-adjustable with respect to the rear wall 46 in the up-down direction and the left-right direction. However, the present disclosure is not limited thereto. For example, the first flange portion 73 may not be configured to be position-adjustable with respect to the rear wall 46.
(5) In the above-described embodiment, the inner circumferential surface 74a of the first cylindrical portion 74 and the outer circumferential surface 76a of the second cylindrical portion 76 are in contact with each other. However, the present disclosure is not limited thereto. For example, the connection module 70 may be configured such that the outer circumferential surface of the first cylindrical portion 74 and the inner circumferential surface of the second cylindrical portion 76 are in contact with each other. In this case, it is necessary to arrange the second cylindrical portion 76 outside the first cylindrical portion 74. Therefore, the work of attaching the second cylindrical portion 76 needs to be performed in the external space 9, for example.
(6) In the above-described embodiment, the second connection member 72 is divided in the circumferential direction. Additionally, or alternatively, the first connection member 71 may be divided.
Alternatively, neither the first connection member 71 nor the second connection member 72 may be divided. In this case, for example, a gap between the inner circumferential surface 74a of the first cylindrical portion 74 and the outer circumferential surface 76a of the second cylindrical portion 76 needs to be made slightly larger to insert the second cylindrical portion 76 inside the first cylindrical portion 74. In such a configuration, by providing a packing (not shown) between the inner circumferential surface 74a and the outer circumferential surface 76a, high sealability of the EFEM 1 may be obtained while increasing cost of each member. In this case, the internal space 20 of the EFEM 1 may be filled with an inert gas such as nitrogen gas or the like instead of an air. In this case, in order to reduce the cost of the inert gas, it is preferable that the above-mentioned circulation duct 24 is provided.
(7) In the above-described embodiment, the second cylindrical portion 76 partially overlaps with the first cylindrical portion 74 in the front-rear direction. However, the present disclosure is not limited thereto. For example, the first cylindrical portion 74 and the second cylindrical portion 76 may be configured such that the entire first cylindrical portion 74 in the front-rear direction fits within the range in which the second cylindrical portion 76 extends in the front-rear direction. That is, one of the first cylindrical portion 74 and the second cylindrical portion 76 may completely overlap with the other in the front-rear direction.
(8) In the above-described embodiment, the first connection member 71 and the second connection member 72 are screw-fixed to another member. However, the present disclosure is not limited thereto. At least one selected from the group of the first connection member 71 and the second connection member 72 may be fixed to another member by, for example, a clamp (not shown). In this case, the at least one selected from the group of the first connection member 71 and the second connection member 72 may be formed of a member made of a material other than metal, instead of the sheet metal or the thick plate.
(9) In the above-described embodiment, the load lock chamber 7 maintained at an atmospheric pressure close to vacuum corresponds to the front chamber of the present disclosure. However, the present disclosure is not limited thereto. The connection module 70 may be connected to, for example, a chamber (not shown) maintained at substantially the same atmospheric pressure as the transfer chamber 21. In this case, the chamber corresponds to the front chamber of the present disclosure.
(10) In the above-described embodiment, the wafer W is transferred within the transfer chamber 21. However, the present disclosure is not limited thereto. Objects (processing objects) other than the wafer W may be transferred within the transfer chamber 21.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the disclosures. Indeed, the embodiments described herein may be embodied in a variety of other forms. Furthermore, various omissions, substitutions, and changes in the form of the embodiments described herein may be made without departing from the spirit of the disclosures. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the disclosures.
Claims
1. An EFEM comprising:
- a housing including a transfer chamber in which a processing object is transferred; and
- a connection module provided between the transfer chamber and a front chamber of a processing apparatus configured to perform a predetermined process on the processing object, and configured to connect the transfer chamber and the front chamber,
- wherein the housing includes a rear member formed with a housing side opening through which the processing object is capable of passing,
- wherein the connection module includes: a first connection member arranged around the housing side opening when viewed from a depth direction in which the housing and the front chamber are arranged, and attached to the rear member; and a second connection member arranged around a front chamber side opening formed in the front chamber so as to allow the processing object to pass therethrough when viewed from the depth direction, and attached to the front chamber,
- wherein the first connection member includes a first cylindrical portion extending in the depth direction, and
- wherein the second connection member includes a second cylindrical portion extending in the depth direction, the second cylindrical portion being arranged to at least partially overlap with the first cylindrical portion in the depth direction and configured to be position-adjustable in the depth direction along the first cylindrical portion.
2. The EFEM of claim 1, wherein the first connection member includes a flange portion attached to the rear member and configured to be position-adjustable with respect to the rear member in a direction in which the rear member extends.
3. The EFEM of claim 1, wherein the rear member includes a first rear member whose position is fixed with respect to the housing, and includes a second rear member attached to the first rear member and to which the first connection member is attached, and
- wherein the second rear member is configured to be position-adjustable with respect to the first rear member in a direction in which the first rear member extends.
4. The EFEM of claim 2, wherein the rear member includes a first rear member whose position is fixed with respect to the housing, and includes a second rear member attached to the first rear member and to which the first connection member is attached, and
- wherein the second rear member is configured to be position-adjustable with respect to the first rear member in a direction in which the first rear member extends.
5. The EFEM of claim 1, wherein at least one selected from the group of the first connection member and the second connection member is divided into four or more connectable connection pieces in a circumferential direction of the first cylindrical portion and the second cylindrical portion.
6. The EFEM of claim 2, wherein at least one selected from the group of the first connection member and the second connection member is divided into four or more connectable connection pieces in a circumferential direction of the first cylindrical portion and the second cylindrical portion.
7. The EFEM of claim 5, wherein the first cylindrical portion and the second cylindrical portion are in direct contact with each other.
8. The EFEM of claim 6, wherein the first cylindrical portion and the second cylindrical portion are in direct contact with each other.
Type: Application
Filed: Apr 23, 2024
Publication Date: Oct 24, 2024
Applicant: Sinfonia Technology Co., Ltd. (Tokyo)
Inventors: Gengoro Ogura (Tokyo), Toshihiro Kawai (Tokyo)
Application Number: 18/643,387