Flat-Shaped Tobacco Article Comprising a First Gap and a Second Gap, and Associated Aerosol Generating Device and Assembly
A flat-shaped tobacco article configured to operate with an aerosol generating device and extending along an article axis between a mouth end and an abutting end includes a mouthpiece portion adjacent to the mouth end and a tobacco portion adjacent to the abutting end, the tobacco portion including a substrate layer forming two opposite sides, and a wrapper forming an internal surface and arranged around the substrate layer so as its internal surface forms a first gap with one of the sides of the substrate layer and a second gap with the other side of the substrate layer, each of the first gap and the second gap being adapted to receive a heating blade of the aerosol generating device.
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The present invention concerns a flat-shaped tobacco article comprising a first gap and a second gap. The present invention also concerns an aerosol generating device and an aerosol generating assembly associated to such an article.
Particularly, the aerosol generating device according to the invention is configured to operate with the flat-shaped tobacco article according to the invention which comprises for example a solid substrate able to form aerosol when being heated. Thus, such type of aerosol generating devices, also known as heat-not-burn devices, is adapted to heat, rather than burn, the substrate by conduction, convection and/or radiation, to generate aerosol for inhalation.
BACKGROUND OF THE INVENTIONThe popularity and use of reduced-risk or modified-risk devices (also known as vaporisers) has grown rapidly in the past few years as an aid to assist habitual smokers wishing to quit smoking traditional tobacco products such as cigarettes, cigars, cigarillos, and rolling tobacco. Various devices and systems are available that heat or warm vaporizable substances as opposed to burning tobacco in conventional tobacco products.
A commonly available reduced-risk or modified-risk device is the heated substrate aerosol generation device or heat-not-burn device. Devices of this type generate aerosol or vapour by heating an aerosol substrate that typically comprises moist leaf tobacco or other suitable vaporizable material to a temperature typically in the range 150° C. to 350° C. Heating an aerosol substrate, but not combusting or burning it, releases aerosol that comprises the components sought by the user but not the toxic and carcinogenic by-products of combustion and burning. Furthermore, the aerosol produced by heating the tobacco or other vaporizable material does not typically comprise the burnt or bitter taste resulting from combustion and burning that can be unpleasant for the user and so the substrate does not therefore require the sugars and other additives that are typically added to such materials to make the smoke and/or vapour more palatable for the user.
Tobacco articles, usable with such type of aerosol generating devices can take various forms. Some of them can present an elongated stick or any other suitable shape, like for example a flat shape. However, design of a tobacco article is often a trade-off between its aesthetics and efficiency in heating.
Particularly, in the case of a flat-shaped tobacco article, it is generally necessary to wrap its tobacco portion in paper to make the sample more attractive to the consumer. However, the paper acts as a thermal barrier when heated externally reducing thus the potential efficiency of the device. Additionally, since such a tobacco article is very thin (for example 1 mm), internal heating as it used for example for tobacco sticks, is also challenging.
SUMMARY OF THE INVENTIONOne of the aims of the invention is to provide a flat-shaped tobacco article with increased heating efficiency.
For this purpose, the invention relates to a flat-shaped tobacco article configured to operate with an aerosol generating device and extending along an article axis between a mouth end and an abutting end, the tobacco article comprising a mouthpiece portion adjacent to the mouth end and a tobacco portion adjacent to the abutting end;
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- the tobacco portion comprising:
- a substrate layer extending along the article axis and forming two opposite sides;
- a wrapper forming an internal surface and arranged around the substrate layer so as its internal surface forms a first gap with one of the sides of the substrate layer and a second gap with the other side of the substrate layer;
- each of the first gap and the second gap being adapted to receive a heating blade of the aerosol generating device.
- the tobacco portion comprising:
Thanks to these features, each of the gaps provided between the substrate layer and the wrapper can receive a heating blade of the aerosol generating device. Thus, there is no need to ensure internal heating inside the substrate layer or external heating through the wrapper. Thus, the heating efficiency may be increased in a simple and practical manner.
According to some embodiments, the first gap is thicker than the second gap.
According to some embodiments, the second gap is adapted to receive the heating blade of the aerosol generating device so as the heating blade is in contact with the corresponding side of the substrate layer.
Thanks to these features, it is possible to ensure heating of the substrate layer by transferring heat directly from the heating blade to the substrate layer, i.e. by conduction.
According to some embodiments, the first gap is adapted to receive the heating blade of the aerosol generating device so as the heating blade is spaced from the corresponding side of the substrate layer.
Thanks to these features, it is possible to ensure heating of the substrate layer by transferring heat from the heating blade to the substrate layer through an air gap. The heating is thus performed by convection. Therefore, when the first and the second gaps have different thicknesses, the user can chose the optimal heating, i.e. by conduction or convection. The user's choice can be done depending on his/her own tastes/preferences or depending, for example, on the nature of the substrate layer. For example, some types of substrate layers may contain aerosol forming agents acting differently based on the heating type or temperature.
According to some embodiments, the mouthpiece portion comprises a core and a wrapper forming an internal surface and arranged around the core so as its entire internal surface is in contact with the core.
Thanks to these features, no gap is formed in the mouthpiece portion. Thus, when the mouthpiece portion forms a filter and/or a cooler, the flow formed in the tobacco portion can be fully filtered and/or at least slightly cooled before achieving the user's mouth/lips.
According to some embodiments, the wrapper of the mouthpiece portion and the wrapper of the tobacco portion are formed by a same wrapping sheet.
Thanks to these features, the tobacco and the mouthpiece portions can be assembled together.
According to some embodiments, the core comprises corrugated paper.
Thanks to these features, a filter and/or cooler effect of the mouthpiece portion can be achieved.
According to some embodiments, the wrapper is made from paper.
Thanks to these features, the cost of the tobacco article can be decreased while preserving a desired design.
According to some embodiments, the internal surface of the wrapper is defined by a single wrapping sheet. For example, the single wrapping sheet may be bended so that the internal surface comprises four parts. In particular, one part of the internal surface may form the first gap with one of the sides of the substrate layer, and another part of the internal surface may form the second gap with the other side of the substrate layer.
According to some embodiments, the part of the internal surface forming the first gap with one of the sides of the substrate layer faces this side of substrate layer over the whole area of said side. In addition, for example, the part of the internal surface forming the second gap with the other side of the substrate layer faces this side of substrate layer over the whole area of said side.
According to some embodiments, the side of the substrate layer forming the first gap with the internal surface of the wrapper defines a first substrate surface. The first substrate surface extends for example in one single plane. According to some embodiments, the side of the substrate layer forming the second gap with the internal surface of the wrapper defines a second substrate surface. The second substrate surface extends for example in one single plane, for example different from the plane in which extends the first substrate surface.
According to some embodiments, the first and/or second substrate surface extends substantially along the whole length of the tobacco portion along the article axis and/or extends transversally to the article axis along a whole width delimited by the internal surface of the wrapper.
According to some embodiments, the first and/or second substrate surface has the same area size as a part of the internal surface of the wrapper defining the first, respectively second, gap with the corresponding substrate surface.
According to some embodiments, the first and/or second substrate surface extends in a plane substantially parallel to a plane in which extends the corresponding part of the internal surface of the wrapper defining the first, respectively second, gap with the corresponding substrate surface.
According to some embodiments, the flat-shaped tobacco article defines only two gaps adapted to receive the heating blade of the aerosol generating device, the two gaps being the first gap and the second gap.
The present invention also concerns an aerosol generating device configured to receive the flat-shaped tobacco article as defined above, the aerosol generating device comprising a heating blade configured to be received in the first and/or second gap of the flat-shaped tobacco article.
The invention also relates to an aerosol generating device comprising a heating chamber extending along a device axis along between a closed end and an opening;
the heating chamber being configured to receive through its opening a flat-shaped tobacco article as defined above, and comprising a heating blade extending from its closed end and configured to be received in the first gap of the flat-shaped tobacco article or in the second gap of the flat-shaped tobacco article, depending on the insertion orientation of the flat-shaped tobacco article.
Thanks to these features, the heating blade can be received in one of the gaps formed in the article.
According to some embodiments, the heating blade is adapted to heat the substrate layer by conduction heating when it is received in the second gap of the flat-shaped tobacco article and by convection heating when it is received in the first gap of the flat-shaped tobacco article.
According to some embodiments, the heating blade forms two opposite sides and comprises a heating element arranged on one of the sides;
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- the heating element being configured to be in contact with the substrate layer when the heating blade is received in the second gap of the flat-shaped tobacco article and spaced from the substrate layer when the heating blade is received in the first gap of the flat-shaped tobacco article.
Thanks to these features, two different heating types can be ensured by the same aerosol generating device. As mentioned above, the heating type can be chosen by the user simply by changing the orientation of the tobacco article in the heating chamber.
According to some embodiments, the heating chamber comprises two parallel opposite walls extending along the device axis, the heating blade extending parallel to said opposite walls with uneven distances until these walls.
According to some embodiments, the heating blade extends between one of said opposite walls and a plane arranged at mid-distance between these opposite walls.
Thanks to these features, the heating blade can be received in the gap chosen by the user without additional adjustment while insertion. Particularly, the wall of the heating chamber can act as guiding means for the heating blade.
The invention also relates to an aerosol generating assembly comprising:
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- a flat-shaped tobacco article as defined above;
- an aerosol generating device as defined above.
The invention and its advantages will be better understood upon reading the following description, which is given solely by way of non-limiting example and which is made with reference to the appended drawings, in which:
Before describing the invention, it is to be understood that it is not limited to the details of construction set forth in the following description. It will be apparent to those skilled in the art having the benefit of the present disclosure that the invention is capable of other embodiments and of being practiced or being carried out in various ways.
As used herein, the term “aerosol generating device” or “device” may include a vaping device to deliver an aerosol to a user, including an aerosol for vaping, by means of a heater element explained in further detail below. The device may be portable. “Portable” may refer to the device being for use when held by a user. The device may be adapted to generate a variable amount of aerosol, e.g. by activating the heater element for a variable amount of time (as opposed to a metered dose of aerosol), which can be controlled by a trigger. The trigger may be user activated, such as a vaping button and/or inhalation sensor. The inhalation sensor may be sensitive to the strength of inhalation as well as the duration of inhalation to enable a variable amount of vapour to be provided (so as to mimic the effect of smoking a conventional combustible smoking article such as a cigarette, cigar or pipe, etc.). The device may include a temperature regulation control to drive the temperature of the heater and/or the heated aerosol generating substance (aerosol pre-cursor) to a specified target temperature and thereafter to maintain the temperature at the target temperature that enables efficient generation of aerosol.
As used herein, the term “aerosol” may include a suspension of vaporizable material as one or more of: solid particles; liquid droplets; gas. Said suspension may be in a gas including air. Aerosol herein may generally refer to/include a vapour. Aerosol may include one or more components of the vaporizable material.
As used herein, the term “vaporizable material” or “precursor” may refer to a smokable material which may for example comprise nicotine or tobacco and an aerosol former. Tobacco may take the form of various materials such as shredded tobacco, granulated tobacco, tobacco leaf and/or reconstituted tobacco. Suitable aerosol formers include: a polyol such as sorbitol, glycerol, and glycols like propylene glycol or triethylene glycol; a non-polyol such as monohydric alcohols, acids such as lactic acid, glycerol derivatives, esters such as triacetin, triethylene glycol diacetate, triethyl citrate, glycerin or vegetable glycerin. In some embodiments, the aerosol generating agent may be glycerol, propylene glycol, or a mixture of glycerol and propylene glycol. The substrate may also comprise at least one of a gelling agent, a binding agent, a stabilizing agent, and a humectant.
In reference to
The tobacco article 12 comprises a tobacco portion 15 and a mouthpiece portion 16 arranged along the article axis X. The tobacco portion 15 may for example be slightly longer than the mouthpiece portion 16. For example, the length L2 of the tobacco portion 15 according to the article axis X may be substantially equal to 18 mm and the length L1 of the mouthpiece portion 16 according to the article axis X may be substantially equal to 15 mm. The tobacco portion 15 defines an abutting end 18 of the article 12 and the mouthpiece portion 16 defines a mouth end 20 of the article 12. The tobacco portion 15 and the mouthpiece portion 16 may be fixed one to the other by a wrapper 21 extending around the substrate axis X. The wrapper 21 forms the narrow and wide walls 13A, 13B, 14A, 14B of the tobacco article 12. In some embodiments, the wrapper 21 is formed form a same wrapping sheet. For example, the narrow and wide walls 13A, 13B, 14A, 14B are formed by a same wrapping sheet, in particular bended so as to form these walls. In some other embodiment, the wrapper 21 is formed by separate wrapping sheets wrapping separately the portions 15, 16 and fixed one to the other by any other suitable mean. The wrapper 21 may, for example, comprise paper and/or non-woven fabric and/or aluminium foil. The wrapper 21 may be porous or air impermeable and forms a plurality of airflow channels extending inside the article 12 between the abutting end 18 and the mouth end 20.
The mouthpiece portion 16 comprises a core 27 also shown on part A of
In a particular embodiment of the invention (not shown), the mouthpiece portions 16 defines a plurality of venting holes arranged for example according to the whole perimeter of the mouthpiece portion 16 along two axis perpendicular to the article axis X. In other words, according to this particular embodiment, the venting holes are arranged on each wall of the substrate among the narrow walls 13A, 13B and the wide walls 14A, 14B. According to another example, the venting holes are arranged only on the wide walls 14A, 14B or preferably, only on one of the wide walls 14A, 14B. In both examples, the venting holes may be aligned perpendicularly to the article axis X on the or each corresponding wall of the article 12, and can be spaced by a same distance. The venting holes allow fresh air entering inside the article 12 to achieve particular vaping/tasting effects. In a preferred embodiment of the invention, no venting hole is provided.
The tobacco portion 15 is intended to be heated by a heating blade as it will be explained in further detail below. As it is shown on part C of
Referring again to
The housing 44 delimits an internal space of the device 11 receiving various elements designed to carry out different functionalities of the device 11. This internal space can for example receive a battery for powering the device 11, a control module for controlling the operation of the device 11, a heating chamber 50 for heating the tobacco portion 15 of the tobacco article 12, etc. Among these elements, only the heating chamber 50 will be explained in further detail in reference to
Particularly, as it is shown on these Figures, the heating chamber 50 can form a cup shape adapted to receive at least the tobacco portion 15 of the tobacco article 12 and in some cases, at least a part of the mouthpiece portion 16, as it is shown in the example of
The first and the second orientations may for example be determined by the user during insertion the tobacco article 12 and/or using the device 11 by comparing for example special marks or symbols on the wrapper 21 and the housing 44 or mouthpiece 42 of the device 11.
The heating chamber 50 further comprises a heating blade 62 extending from the bottom wall 58 along the device axis Y. For example, the heating blade 62 can extend along at least a half, advantageously ¾, of the total length of the heating chamber 50 according to the device axis Y. As shown on part B of
The heating blade 62 forms two opposite sides and comprises a heating element 64 arranged on one of the sides. Particularly, as it is shown on part B of
Claims
1. A flat-shaped tobacco article configured to operate with an aerosol generating device and extending along an article axis between a mouth end and an abutting end, the tobacco article comprising a mouthpiece portion adjacent to the mouth end and a tobacco portion adjacent to the abutting end;
- the tobacco portion comprising: a substrate layer extending along the article axis and forming two opposite sides; and a wrapper forming an internal surface and arranged around the substrate layer so as its such that the internal surface forms a first gap with one of the sides of the substrate layer and a second gap with the other side of the substrate layer; each of the first gap and the second gap being adapted to receive a heating blade of the aerosol generating device.
2. The flat-shaped tobacco article according to claim 1, wherein the first gap is thicker than the second gap.
3. The flat-shaped tobacco article according to claim 2, wherein the second gap is adapted to receive the heating blade of the aerosol generating device se as such that the heating blade is in contact with the corresponding side of the substrate layer.
4. The flat-shaped tobacco article according to claim 2, wherein the first gap is adapted to receive the heating blade of the aerosol generating device se such that the heating blade is spaced from the corresponding side of the substrate layer.
5. The flat-shaped tobacco article according to claim 1, wherein the mouthpiece portion comprises a core and a wrapper forming an internal surface and arranged around the core such that the entire internal surface of the wrapper of the mouthpiece portion is in contact with the core.
6. The flat-shaped tobacco article according to claim 5, wherein the wrapper of the mouthpiece portion and the wrapper of the tobacco portion are formed by a same wrapping sheet.
7. The flat-shaped tobacco article according to claim 5, wherein the core comprises corrugated paper.
8. The flat-shaped tobacco article according to any one of the preceding claim 1, wherein the wrapper is made from paper.
9. The flat-shaped tobacco article according to claim 1, wherein the first gap and the second gap are the only gaps adapted to receive the heating blade of the aerosol generating device.
10. An aerosol generating device comprising a heating chamber extending along a device axis between a closed end and an opening;
- the heating chamber being configured to receive through the opening the flat-shaped tobacco article according to claim 1, and comprising a heating blade extending from the closed end and configured to be received in the first gap of the flat-shaped tobacco article or in the second gap of the flat-shaped tobacco article.
11. The aerosol generating device according to claim 10, wherein the heating blade is adapted to heat the substrate layer by conduction heating when the heating blade is received in the second gap of the flat-shaped tobacco article and by convection heating when the heating blade is received in the first gap of the flat-shaped tobacco article.
12. The aerosol generating device according to claim 10, wherein the heating blade forms two opposite sides and comprises a heating element arranged on one of the sides;
- the heating element being configured to be in contact with the substrate layer when the heating blade is received in the second gap of the flat-shaped tobacco article and spaced from the substrate layer when the heating blade is received in the first gap of the flat-shaped tobacco article.
13. The aerosol generating device according to claim 10, wherein the heating chamber comprises two parallel opposite walls extending along the device axis, the heating blade extending parallel to said opposite walls with uneven distances until these walls.
14. The aerosol generating device according to claim 13, wherein the heating blade extends between one of said opposite walls and a plane arranged at mid-distance between these opposite walls.
15. (canceled)
Type: Application
Filed: Aug 29, 2022
Publication Date: Dec 19, 2024
Applicant: JT International SA (Geneva)
Inventors: Alec Wright (Guildford), Andrew Robert John Rogan (Forres)
Application Number: 18/687,157