HOOK-TO-HOOK FASTENER
A fastener includes: a base; a plurality of hooks extending from the base, the plurality of hooks sized to receive a corresponding hook of a plurality of hooks of another fastener; and a plurality of ribs extending from the base, the plurality of ribs sized to receive a corresponding rib of a plurality of ribs of the other fastener.
This disclosure relates to fastening assemblies composing elongated flexible fasteners. More specifically, this disclosure relates to fasteners for joining mating surfaces of one or more objects (e.g., the entrance of a bag for storage of perishable items or the tonneau cover on a pickup truck).
RELATED ARTFastener assemblies including hooks can be useful in joining two facing surfaces (of a clear plastic food storage bag, for example). Such fastener assemblies, however, including any “hook-to-hook” fastener assemblies, can lack an adequate sealing function. Inadequate sealing in these and other end uses can lead to leakage of the contents of the closed package or other container from the package or container or allow undesirable leakage of contaminants and/or air into the package or container. In the case of food storage, such leakage can contribute to issues of food freshness. In the case of storage of other items, such leakage can contribute to more rapid deterioration of the items stored.
SUMMARYIt is to be understood that this summary is not an extensive overview of the disclosure. This summary is exemplary and not restrictive, and it is intended to neither identify key or critical elements of the disclosure nor delineate the scope thereof. The sole purpose of this summary is to explain and exemplify certain concepts of the disclosure as an introduction to the following complete and extensive detailed description.
In one aspect, disclosed is a fastener assembly including: a first fastener; and a second fastener configured to face and engage with the first fastener, each of the first fastener and the second fastener including: a base; a plurality of hooks extending from the base, the plurality of hooks defining a longitudinal row of hooks, adjacent hooks of the longitudinal row of hooks spaced apart by a spacing interval measured between centerlines of the adjacent hooks and defining a hook-receiving area therebetween; and a plurality of ribs extending from the base, the plurality of ribs defining two longitudinal rows of ribs, adjacent ribs of each of the two longitudinal rows of ribs spaced apart by a spacing interval measured between centerlines of the respective adjacent ribs and defining a rib-receiving area therebetween, the longitudinal row of hooks positioned in a lateral direction between the two longitudinal rows of ribs. Each hook-receiving area defined between each pair of adjacent hooks of the plurality of hooks of the first fastener is sized to receive a corresponding hook of a plurality of hooks of the second fastener. Each rib-receiving area defined between each pair of adjacent ribs of the plurality of ribs of the first fastener is sized to receive a corresponding rib of a plurality of ribs of the second fastener. The plurality of hooks of the second fastener are configured to engage with the plurality of hooks of the first fastener. The plurality of ribs of the second fastener are configured to engage with the plurality of ribs of the first fastener.
More generally, disclosed is a fastener assembly including: a first fastener; and a second fastener configured to face and engage with the first fastener, each of the first fastener and the second fastener including: a base; a plurality of hooks extending from the base; and a plurality of ribs extending from the base. The plurality of hooks of the second fastener are configured to engage with the plurality of hooks of the first fastener, and the plurality of ribs of the second fastener are configured to engage with the plurality of ribs of the first fastener.
In a further aspect, disclosed is a fastener including: a base; a plurality of hooks extending from the base, the plurality of hooks defining a longitudinal row of hooks, adjacent hooks of the longitudinal row of hooks spaced apart by a spacing interval measured between centerlines of the adjacent hooks, the adjacent hooks defining a hook-receiving area therebetween, the hook-receiving area sized to receive a corresponding hook of a plurality of hooks of another fastener; and a plurality of ribs extending from the base, the plurality of ribs defining two longitudinal rows of ribs, adjacent ribs of each of the two longitudinal rows of ribs spaced apart by a spacing interval measured between centerlines of the adjacent ribs, the adjacent ribs defining a rib-receiving area therebetween, the longitudinal row of hooks positioned in a lateral direction between the two longitudinal rows of ribs, the rib-receiving area sized to receive a corresponding rib of a plurality of ribs of the other fastener.
More generally, disclosed is a fastener including: a base; a plurality of hooks extending from the base, the plurality of hooks sized to receive a corresponding hook of a plurality of hooks of a second fastener; and a plurality of ribs extending from the base, the plurality of ribs sized to receive a corresponding rib of a plurality of ribs of the second fastener.
In yet another aspect, disclosed is a method including: engaging a second fastener to a first fastener, each of the first fastener and the second fastener including: a base; a plurality of hooks extending from the base, the plurality of hooks positioned intermittently in a longitudinal direction of the first fastener to form a row of hooks, a hook-receiving area being formed between each pair of adjacent hooks of the plurality of hooks of the row of hooks; and a plurality of ribs extending from the base, the plurality of ribs positioned intermittently in the longitudinal direction to form a first row of ribs and a second row of ribs, the first row of ribs and the second row of ribs positioned, respectively, on first and second sides of the rows of hooks in a lateral direction of the fastener assembly, a rib-receiving area being formed between each pair of adjacent ribs of the plurality of ribs. Engaging the second fastener to the first fastener includes: receiving a corresponding hook of a plurality of hooks of the second fastener within a corresponding hook-receiving area defined between each pair of adjacent hooks of the plurality of hooks of the first fastener; and receiving a corresponding rib of a plurality of ribs of the second fastener within a corresponding rib-receiving area defined between each pair of adjacent ribs of the plurality of ribs of the first fastener.
More generally, disclosed is a method including: engaging a second fastener to a first fastener to form a fastener assembly, each of the first fastener and the second fastener including: a base; a plurality of hooks extending from the base; and a plurality of ribs extending from the base. Engaging the second fastener to the first fastener includes: receiving a hook of the plurality of hooks of the second fastener within a corresponding hook-receiving area defined between each pair of adjacent hooks of the plurality of hooks of the first fastener; and receiving a rib of the plurality of ribs of the second fastener within a corresponding rib-receiving area defined between each pair of adjacent ribs of the plurality of ribs of the first fastener.
Various implementations described in the present disclosure may include additional systems, methods, features, and advantages, which may not necessarily be expressly disclosed herein but will be apparent to one of ordinary skill in the art upon examination of the following detailed description and accompanying drawings. It is intended that all such systems, methods, features, and advantages be included within the present disclosure and protected by the accompanying claims. The features and advantages of such implementations may be realized and obtained by means of the systems, methods, features particularly pointed out in the appended claims. These and other features will become more fully apparent from the following description and appended claims, or may be learned by the practice of such exemplary implementations as set forth hereinafter.
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate several aspects of the disclosure and together with the description, serve to explain various principles of the disclosure. The drawings are not necessarily drawn to scale. Corresponding features and components throughout the figures may be designated by matching reference characters for the sake of consistency and clarity.
The present disclosure can be understood more readily by reference to the following detailed description, examples, drawings, and claims, and their previous and following description. However, before the present devices, systems, and/or methods are disclosed and described, it is to be understood that this disclosure is not limited to the specific devices, systems, and/or methods disclosed unless otherwise specified, as such can, of course, vary. It is also to be understood that the terminology used herein is for the purpose of describing particular aspects only and is not intended to be limiting.
The following description is provided as an enabling teaching of the present devices, systems, and/or methods in their best, currently known aspect. To this end, those skilled in the relevant art will recognize and appreciate that many changes can be made to the various aspects described herein, while still obtaining the beneficial results of the present disclosure. It will also be apparent that some of the desired benefits of the present disclosure can be obtained by selecting some of the features of the present disclosure without utilizing other features. Accordingly, those who work in the art will recognize that many modifications and adaptations to the present disclosure are possible and can even be desirable in certain circumstances and are a part of the present disclosure. Thus, the following description is provided as illustrative of the principles of the present disclosure and not in limitation thereof.
As used throughout, the singular forms “a,” “an” and “the” include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to a quantity of one of a particular element can comprise two or more such elements unless the context indicates otherwise. In addition, any of the elements described herein can be a first such element, a second such element, and so forth (e.g., a first widget and a second widget, even if only a “widget” is referenced).
Ranges can be expressed herein as from “about” one particular value, and/or to “about” another particular value. When such a range is expressed, another aspect includes from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by use of the antecedent “about” or “substantially,” it will be understood that the particular value forms another aspect. It will be further understood that the endpoints of each of the ranges are significant both in relation to the other endpoint, and independently of the other endpoint.
For purposes of the current disclosure, a material property or dimension measuring about X or substantially X on a particular measurement scale measures within a range between X plus an industry-standard upper tolerance for the specified measurement and X minus an industry-standard lower tolerance for the specified measurement. Because tolerances can vary between different materials, processes and between different models, the tolerance for a particular measurement of a particular component can fall within a range of tolerances.
As used herein, the terms “optional” or “optionally” mean that the subsequently described event or circumstance may or may not occur, and that the description includes instances where said event or circumstance occurs and instances where it does not.
The word “or” as used herein means any one member of a particular list and also includes any combination of members of that list. The phrase “at least one of A and B” as used herein means “only A, only B, or both A and B”; while the phrase “one of A and B” means “A or B.”
To simplify the description of various elements disclosed herein, the conventions of “left,” “right,” “front,” “rear,” “upper,” “lower,” “inside,” “outside,” “inboard,” “outboard,” “horizontal,” and/or “vertical” may be referenced. Unless stated otherwise, “front” describes that end of a fastening system nearest to an end of the fastened joint or, in the case of a fastening system on a vehicle, that end closes to a front of the vehicle or a portion thereof; “rear” is that end of the fastener assembly or the vehicle that is opposite or distal the front; “left” is that which is to the left of or facing left from a person looking down a longitudinal direction of the fastener assembly with fastening elements of the fastener assembly facing upward or a person positioned inside the vehicle and facing towards the front of the vehicle; and “right” is that which is to the right of or facing right from a person looking down a longitudinal direction of the fastener assembly with fastening elements of the fastener assembly facing upward or a person positioned inside the vehicle and facing towards the front of the vehicle. “Horizontal” or “horizontal orientation” describes that which is in a plane extending from left to right and aligned with the horizon. “Vertical” or “vertical orientation” describes that which is in a plane that is angled at 90 degrees to the horizontal.
In one aspect, a fastener and associated methods, systems, devices, and various apparatuses are disclosed herein. In one aspect, the fastener can include a plurality of fastening features, which can be hooks; and a plurality of sealing features, which can be ribs. Two identical or otherwise matching instances of the fastener can be joined to form a fastener assembly.
The storage device 60 can include one or more panels 65, which can be flexible or rigid. A material or materials forming the panels 65 can define a thickness measured between the first side surface 63 and the second side surface 64. Such material or materials can be any material thick or thin, opaque or translucent, rigid or flexible. For example and without limitation, the material forming a bag can itself be formed from a plastic resin or a cellulose material.
In addition to using the panel 300 as a tonneau cover to cover a truck bed as shown, such a panel 300 can, for example and without limitation, also be used as a tonneau cover to cover a stored, i.e., retracted and optionally hidden, convertible top assembly on a vehicle with a lowerable or removable top, as a cover on a vehicle having an open top (such as a JEEP type vehicle), as a dodger, spray hood, or Bimini top on a boat such as a sailboat to cover a portion of the cockpit, as a gym mat for storage on a wall, as a headliner, as a cushions, as a curtain, or as a vertical pad within an elevator.
The fastening system 50 can further include a fastener holder 350a, 350b including a first end 355a, 355b and a second end 356a, 356b, respectively. The container 80 can include one or more side walls such as, for example and without limitation, a left side wall 83a and a right side wall 83b. Each of the side walls 83a, 83b can include a respective cap 85a, 85b. In some aspects, the caps 85a, 85b can be respectively received atop the side walls 83a, 83b. In another aspect, no cap is required on either of the side walls 83a, 83b.
The panel 300 can include an outer surface 301, an inner surface 302, a first side end 303, a second side end 304, a first lengthwise end 305, a second lengthwise end (not shown) distal from or opposite from the first lengthwise end, and a central portion 310. The panel 300 can include the fasteners 110b, which can be secure the panel 300 to the fasteners 110a to form the separate fastener assembly 100a, 100b on any one or more sides of the container 80. The panel 300 can be made out of, for example and without limitation, a fabric, a polymer, a leather-type product, or a composite of several of these or any other materials and can be insulated or non-insulated, reinforced or non-reinforced, woven or non-woven.
The fasteners 110a, 110b and, more generally, the fastener assemblies 100, 100a, 100b can be used in any one of a number of end uses not limited to the examples disclosed herein. In some aspects, for example and without limitation, the fastener assemblies 100 can be used in other forms of packaging, e.g., at the entrance or other opening of a bag for storage of perishable items, at an interface between a container and a lid therefore, in waterproof storage bags made from a fabric or other material for use in a marine environment, and even to attach one object to another-such as, for example and without limitation, attaching an object to a vertical surface-without necessarily closing or sealing an opening to a storage cavity in the process.
The base 410 can define a first or top surface 411 and a second or bottom surface 412 (shown in
The plurality of hooks 420 can extend from and away the base 410. More specifically, each of the plurality of hooks 420 can extend from the base 410 and can be angled at an angle, e.g., at 90 degrees, with respect to a surface of the base 410 such as, for example and without limitation, the top surface 411. The plurality of hooks 420 can be placed or positioned intermittently in the longitudinal direction 403 of the fastener 110 to form a hook row or row of hooks 425. More specifically, the plurality of hooks 420 can form a longitudinal row of hooks 425, i.e., a row of hooks 425 extending in the longitudinal direction 403. Note that, for clarity, only a portion of the rows of hooks 425 are labeled in
Similarly, the plurality of ribs 430, which can be walls, can extend from and away from the base 410. More specifically, each of the plurality of ribs 430 can extend from the base 410 and can be angled at an angle, e.g., at 90 degrees, with respect to a surface of the base 410 such as, for example and without limitation, the top surface 411. The plurality of ribs 430 can be placed or positioned intermittently in the longitudinal direction 403 of the fastener 110 to form a rib row or a row of ribs 435. More specifically, the plurality of ribs 430 can form a first row of ribs 435 and a second row of ribs 435. In some aspects, the first row of ribs 435 and the second row of ribs 435 can be positioned, respectively, on first and second lateral sides of a longitudinal row of hooks such as, for example and without limitation, the row of hooks 425 or can be offset in the lateral direction 404 from such a row of hooks as the row of hooks 425. As shown, a center or line of symmetry of each of the ribs 430 in the rows of ribs 435 and a center or line of symmetry of each of the hooks 420 in the row of hooks 425 can be aligned along the lateral direction 404. Note that, for clarity, only a portion of the rows of ribs 435 are labeled in
As will be described below, various patterns of the hooks 420 and the ribs 430 can be repeated across the fastener 110 in the longitudinal direction 403 or the lateral direction 404 or in both the longitudinal direction 403 and the lateral direction 404. In some aspects, as shown in
As shown in
Each pair of adjacent hooks 420 of the plurality of hooks 420 of a row of hooks such as, for example and without limitation, the row of hooks 425, can define a hook-receiving area 880 therebetween. As exemplarily shown also in
In some aspects, the hook-receiving area 880 can extend to a height at which the minimum width 882 is measured. In some aspects, the hook-receiving area 880 can extend to an outermost portion of the hook 420 or a portion of the hook 420 from which the height 620 is measured. Each hook 420 can define a notch, valley, or depression 828 between adjacent tips 820a, 820b. Inside and outside edges of each of the hooks 420 can define radii R1 and R2, respectively, which can improve function (including assembly and disassembly) and/or durability of the fastener assembly 100 (shown in
Each pair of adjacent ribs 430 of the plurality of ribs 430 of a row of ribs such as, for example and without limitation, the row of ribs 435, can define the rib-receiving area 980 therebetween. As exemplarily shown also in
Each of the ribs 430 can thereby define a ratio of 1:1 between the height 630 of the rib 430 and the height of the rib-receiving area 980. In some aspects, a ratio between any one or more portions of the rib 430 of first fastener 110 and the corresponding rib-receiving area 980 of a second fastener 110 can be 1:1 to ensure a tight seal therebetween. In such aspects, the ribs 430 can tightly fit into the corresponding rib-receiving area 980 during assembly. In some aspects, the ribs 430 can be slightly smaller to allow for tolerances or to allow for the presence of a seal in a gap 3180 (shown in
In some aspects, the rib-receiving area 980 can extend to a height at which the height 630 is measured. In some aspects, as shown, each of the edges or sides of each rib 430 can be straight. In some aspects, each rib 430 or a portion thereof can define a notch, valley, or depression (not shown) or an otherwise non-straight or rounded portion. Inside and outside edges of each of the ribs 430 can define radii R1 and R2, respectively, which can improve function (including assembly and disassembly) and/or durability of the fastener assembly 100 (shown in
In some aspects, the row of ribs 435 can include rectangular rib elements 930. In some aspects, the rectangular shape of each of the ribs 430 can also be a square shape.
Shapes that are otherwise trapezoidal, rectangular, or some other shape might, by some technical definitions, not be trapezoidal, rectangular, or the other shape due to the presence of a fillet or chamfer or other edge treatment, due to the absence of one side where the shape merges into a neighboring portion of a structure, or due to other modification(s). When a shape is described herein as being “substantially” trapezoidal, rectangular, or some other shape, it is intended and contemplated that such modified shapes be included in the definition. To the degree that some modification to a shape is so minor as to be hardly perceptible, it is intended and contemplated that such a shape be incorporated into the definition of the shape, with or without use of the conditional term “substantially” as a qualifier. Just as the fastener 110 shown in
As similarly shown in
As also shown, each of the ribs 430 can be ridged. More specifically, each of the ribs 430 can include a projection or ridge 1130. In some aspects, the ridge 1130 can extend from the tip 930a defined at an end of the rib 430, which can be parallel to and opposite from where the rib 430 extends from the base 410. In some aspects, the ridge 1130 can extend from one or more other ends of the rib 430, particularly if the two mating fastener assemblies 100 are not identical. More specifically, the ridges 1130 of the respective ribs 430 of the first fastener 110 can extend into slots 1180 defined in the respective ribs 430 of the second fastener 110. In some aspects, the ridge 1130 can define radii at a leading edge to facilitate insertion into the slots 1180 of the mating fastener 110. A thickness of the ridge 1130 in the lateral direction 404 can be less than a thickness of the rib 430 in the same direction. The ridge 1130 can be centered in the lateral direction 404. In some aspects, a groove or slot 1180 can be defined in each rib-receiving area 980 and can be sized, positioned, and otherwise configured to receive the ridge 1130 during assembly of two mating fasteners 110 to form the fastener assembly 100 (shown in
As shown in
In some aspects, an overall fastener height H of the fasteners 110a, 110b can measure about 0.40 millimeters. In some aspects, the overall fastener height H can measure about 0.50 millimeters. In some aspects, the overall fastener height H can measure about 0.60 millimeters. In some aspects, the overall fastener height H can measure about 0.70 millimeters. In some aspects, the overall fastener height H can measure about 0.80 millimeters. In some aspects, the overall fastener height H can measure about 0.90 millimeters. In some aspects, the overall fastener height H can measure about 1.00 millimeters. In some aspects, the overall fastener height H can measure less than any of the aforementioned values or in any range therebetween.
In some aspects, an overall assembly height 3220 of the fastener assembly 100 can measure about 0.50 millimeters. In some aspects, the overall assembly height 3220 can measure about 0.60 millimeters. In some aspects, the overall assembly height 3220 can measure about 0.70 millimeters. In some aspects, the overall assembly height 3220 can measure about 0.80 millimeters. In some aspects, the overall assembly height 3220 can measure about 0.90 millimeters. In some aspects, the overall assembly height 3220 can measure about 1.00 millimeters. In some aspects, the overall assembly height 3220 can measure about 1.10 millimeters. In some aspects, the overall assembly height 3220 can measure about 1.20 millimeters. In some aspects, the overall assembly height 3220 can measure about 1.30 millimeters. In some aspects, the overall assembly height 3220 can measure about 1.40 millimeters. In some aspects, the overall assembly height 3220 can measure about 1.50 millimeters. In some aspects, the overall assembly height 3220 can measure about 1.60 millimeters. In some aspects, the overall assembly height 3220 can measure about 1.70 millimeters. In some aspects, the overall assembly height 3220 can measure about 1.80 millimeters. In some aspects, the overall assembly height 3220 can measure about 1.90 millimeters. In some aspects, the overall assembly height 3220 can measure about 2.00 millimeters. In some aspects, the overall assembly height 3220 can measure less than any of the aforementioned values or in any range therebetween. In some aspects, the overall fastener height H can be equal to or more than twice the thickness 610 of the base 410. In some aspects, the overall fastener height H can be equal to or more than 2.5 times the thickness 610 of the base 410. In some aspects, the overall fastener height H can be equal to or more than three times the thickness 610 of the base 410.
In some aspects, the spacing or pitch such as the spacing interval 1660 between the ribs 430 (or, similarly, the spacing interval 1650 between the hooks 420) in the longitudinal direction 403 can be about 1.30 millimeters. In some aspects, the spacing such as the spacing interval 1660 between ribs 430 (or, similarly, the spacing interval 1650 between the hooks 420) in the longitudinal direction 403 can be less than 1.30 millimeters. In some aspects, the spacing such as the spacing interval 1660 between ribs 430 (or, similarly, the spacing interval 1650 between the hooks 420) in the longitudinal direction 403 can be more than 1.30 millimeters.
In some aspects, as shown in
In some aspects, a spacer gap 3320 can measure about 0.05 millimeters. In some aspects, the spacer gap 3320 can measure about 0.10 millimeters. In some aspects, the spacer gap 3320 can measure about 0.15 millimeters. In some aspects, the spacer gap 3320 can measure about 0.20 millimeters. In some aspects, the spacer gap 3320 can measure about 0.30 millimeters. In some aspects, the spacer gap 3320 can measure about 0.40 millimeters. In some aspects, the width 3310 can measure less than any of the aforementioned values or in any range therebetween.
In some aspects, the overall width W of the fasteners 110a, 110b and the fastener assembly 100 can measure about 8 millimeters. In some aspects, the overall width W of the fasteners 110a, 110b can measure about 10 millimeters. In some aspects, the overall width W of the fasteners 110a, 110b can measure about 20 millimeters. In some aspects, the overall width W of the fasteners 110a, 110b can measure about 30 millimeters. In some aspects, the overall width W of the fasteners 110a, 110b can measure less than any of the aforementioned values or in any range therebetween. Widening the overall width W of the fasteners 110a, 110b can improve a connection strength and sealing performance of the fastener assembly 100.
A fastening field (not shown) of the hooks 420 and/or the ribs 430 can extend less than a full length of the fastener or can include different patterns of longitudinal rows of the hooks 420 and/or the ribs in different portions of the fastener 110 along the longitudinal direction 403 thereof.
In some aspects, in a “bi-directional” orientation of the hooks 420, a tip 820a or other portion of a first set of the hooks 420 can extend in a first direction (e.g., along the longitudinal direction 403 and towards the second end 406) and a tip 820a or other portion of a second set of the hooks 420 can extend in a second direction differing from the first direction such as, for example and without limitation, a direction that is opposite from the first direction. Extending in a particular direction such as the first direction or the second direction can mean that each of the tips 820a is aligned with and extends from the hook elements 820, respectively, in such a direction. In some aspects, the height 620 of each of the hooks 420 can be greater than a height 630 of each of the ribs 430, or vice versa. In some aspects, the presence of the ribs 430 can protect the hooks 420 from impact by objects such as a board that is laid on top of or positioned to impact the fastener 110. The presence of the ribs 430 can also protect portions of the fastener assembly 100 during manufacture and assembly of the fastening system 50 by allowing the use of automated equipment that contacts the ribs 430 but not the typically more load-sensitive hooks 420. When the height 630 is greater than the height 620, objects coming into contact with the fastener 110 cannot as easily damage the hooks 420.
In some aspects, as shown in Coronel, pairs of adjacent hooks, adjacent ribs, or adjacent hooks and ribs, can be joined by joining ribs (not shown) defining a rib height, which can be equal to or less than half the heights 620, 630. As shown, not joining each of the hooks 420 or ribs 430 in a longitudinal row with corresponding hooks 420 or ribs 430 in an adjacent longitudinal row can result in a less rigid fastener 110 and fastener assembly 100, which is more likely to bend in the lateral direction 404 such that the base 410 is not flat when viewed in a lateral cross section (i.e., a cross section taken in the lateral direction 404). Conversely, joining each of the hooks 420 or ribs 430 in a longitudinal row with corresponding hooks 420 or ribs 430 in an adjacent longitudinal row can result in a more rigid or stiff fastener 110 and fastener assembly 100, which is generally less likely to bend in the lateral direction 404 such that the base 410 is not flat when viewed in a lateral cross section (i.e., a cross section taken in the lateral direction 404). Thus during, for example and without limitation, disengagement of the second fastener 110b from the first fastener 110a, the base 410 of each fastener 110a, 110b can retain its flat shape and remain securely in a neighboring structure such as, for example and without limitation, the fastener holder 350a, 350b.
In some aspects, the fastening system 50 and, more specifically, the fastener assembly 100 can be mounted in a vertical orientation. The fastener assembly 100a, 100b can include the fastener 110a mounted in the fastener holder 350a, 350b. The fastening system 50 can further include the panel 300, which can be a gym mat or a wall covering including fastener material. The fastener holder 350a, 350b can be mounted on a vertical wall surface or any other vertical surface and can fastenably receive the panel 300.
A method of using the fastener assembly 100 can include engaging the second fastener 110b to the first fastener 110a. Engaging the second fastener 110b to the first fastener 110a can include receiving a corresponding hook 420 of the plurality of hooks 420 of the second fastener 110b within a corresponding hook-receiving area 880 defined between each pair of adjacent hooks 420 of the plurality of hooks 420 of the first fastener 110a. Engaging the second fastener 110b to the first fastener 110a can include receiving a corresponding rib 430 of the plurality of ribs 430 of the second fastener 110b within a corresponding rib-receiving area 980 defined between each pair of adjacent ribs 430 of the plurality of ribs 430 of the first fastener 110a. In some aspects, the second fastener 110b can be one of an identical structure as the first fastener 110a and a mirrored structure of the first fastener 110a.
The method can include sealing a connection between the first fastener 110a and the second fastener 110b by mating contact between the first row of ribs 435 of the first fastener 110a and the first row of ribs 435 of the second fastener 110b. The method can further include sealing a connection between the first fastener 110a and the second fastener 110b by mating contact between the second row of ribs 435 of the first fastener 110a and the second row of ribs 435 of the second fastener 110b. In some aspects, as shown in
More specifically, creating the fluid-tight seal at the gap 3180 can include facing surfaces 3110a, 3110b of a portion of the fastener 110 defining the ribs 430, which can be the rib 430 itself or an adjacent portion of the fastener 110 defining the rib-receiving area 980, contacting each other during assembly of the fasteners 110a, 110b. In some aspects, creating the fluid-tight seal at the gap 3180 can include facing surfaces 3110a, 3110b of the portion of the fastener 110 defining the ribs 430 remaining in contact with each other after assembly of the fasteners 110a, 110b and, more specifically, after engagement of the mating hooks 420 of the fasteners 110a, 110b. In some aspects, creating the fluid-tight seal at the gap 3180 can include the facing surfaces 3110a, 3110b of portion of the fastener 110 defining the ribs 430 remaining in loaded contact (i.e., contact under load due to the engagement of the fasteners 110a, 110b) with each other after assembly of the fasteners 110a, 110b and, more specifically, after engagement of the mating hooks 420 of the fasteners 110a, 110b. In some aspects, as shown, the fasteners 110a, 110b of the fastener assembly 100 can be configured to not slide with respect to each other in the longitudinal direction 403 or in the lateral direction 404.
Each of the bases 410, the hooks 420, and the ribs 430 of the fasteners 110, 110a, 110b can be formed from any one of a variety of polymer resins including, for example and without limitation, low-density polyethylene (LDPE), linear low-density polyethylene (LLDPE), polybutylene terephthalate (PBT), a polyamide (e.g., NYLON resin), or polypropylene (PP); or any other materials. The material forming the fasteners 110a, 110b can be clear, i.e., transparent or substantially so.
The fastener 110 can be manufactured using any one of a variety of methods, including those methods disclosed in U.S. Pat. No. 6,678,924 to Murasaki, et al., and/or U.S. Pat. No. 6,896,759 to Fujisawa, et al., each of which is hereby incorporated by reference in its entirety. In the methods disclosed therein, the fastener 110 can be formed by a continuous injection molding process. In some aspects, the fastener 110 can be quickly cooled after molding but before removal from the dies so as to avoid deformation of the fastener 110 while the material used to form the fastener 110 is still warm. The fastener 110 can be welded to the container 80 (shown in
One should note that conditional language, such as, among others, “can,” “could,” “might,” or “may,” unless specifically stated otherwise, or otherwise understood within the context as used, is generally intended to convey that certain aspects include, while other aspects do not include, certain features, elements and/or steps. Thus, such conditional language is not generally intended to imply that features, elements and/or steps are in any way required for one or more particular aspects or that one or more particular aspects necessarily include logic for deciding, with or without user input or prompting, whether these features, elements and/or steps are included or are to be performed in any particular aspect.
It should be emphasized that the above-described aspects are merely possible examples of implementations, merely set forth for a clear understanding of the principles of the present disclosure. Any process descriptions or blocks in flow diagrams should be understood as representing modules, segments, or portions of code which include one or more executable instructions for implementing specific logical functions or steps in the process, and alternate implementations are included in which functions may not be included or executed at all, may be executed out of order from that shown or discussed, including substantially concurrently or in reverse order, depending on the functionality involved, as would be understood by those reasonably skilled in the art of the present disclosure. Many variations and modifications may be made to the above-described aspect(s) without departing substantially from the spirit and principles of the present disclosure. Further, the scope of the present disclosure is intended to cover any and all combinations and sub-combinations of all elements, features, and aspects discussed above. All such modifications and variations are intended to be included herein within the scope of the present disclosure, and all possible claims to individual aspects or combinations of elements or steps are intended to be supported by the present disclosure.
Claims
1. A fastener assembly comprising:
- a first fastener; and
- a second fastener configured to face and engage with the first fastener, each of the first fastener and the second fastener comprising: a base; a plurality of hooks extending from the base, the plurality of hooks defining a longitudinal row of hooks, adjacent hooks of the longitudinal row of hooks spaced apart by a spacing interval measured between centerlines of the adjacent hooks and defining a hook-receiving area therebetween; and a plurality of ribs extending from the base, the plurality of ribs defining two longitudinal rows of ribs, adjacent ribs of each of the two longitudinal rows of ribs spaced apart by a spacing interval measured between centerlines of the respective adjacent ribs and defining a rib-receiving area therebetween, the longitudinal row of hooks positioned in a lateral direction between the two longitudinal rows of ribs;
- wherein: each hook-receiving area defined between each pair of adjacent hooks of the plurality of hooks of the first fastener is sized to receive a corresponding hook of a plurality of hooks of the second fastener, and each rib-receiving area defined between each pair of adjacent ribs of the plurality of ribs of the first fastener is sized to receive a corresponding rib of a plurality of ribs of the second fastener; and the plurality of hooks of the second fastener are configured to engage with the plurality of hooks of the first fastener, and the plurality of ribs of the second fastener are configured to engage with the plurality of ribs of the first fastener.
2. The fastener assembly of claim 1, wherein a facing surface of a rib of the plurality of ribs of the second fastener contacts a facing surface of a rib-receiving area defined between each pair of adjacent ribs of the plurality of ribs of the first fastener.
3. The fastener assembly of claim 1, wherein each hook of the plurality of hooks defines an undercut facing in at least one direction when the fastener is viewed from above along a vertical direction of the fastener.
4. The fastener assembly of claim 1, wherein each rib of the plurality of ribs defines a substantially polygonal shape when viewed along the lateral direction of the fastener.
5. The fastener assembly of claim 1, wherein a rib-hook-rib pattern defined by the fastener of the longitudinal row of hooks being positioned in the lateral direction between the two longitudinal rows of ribs is repeated as a repeat pattern at least once in the lateral direction of the fastener.
6. The fastener assembly of claim 1, wherein a common longitudinal row of ribs is shared by each of the rib-hook-rib pattern and the repeat pattern.
7. A fastener comprising:
- a base;
- a plurality of hooks extending from the base, the plurality of hooks defining a longitudinal row of hooks, adjacent hooks of the longitudinal row of hooks spaced apart by a spacing interval measured between centerlines of the adjacent hooks, the adjacent hooks defining a hook-receiving area therebetween, the hook-receiving area sized to receive a corresponding hook of a plurality of hooks of another fastener; and
- a plurality of ribs extending from the base, the plurality of ribs defining two longitudinal rows of ribs, adjacent ribs of each of the two longitudinal rows of ribs spaced apart by a spacing interval measured between centerlines of the adjacent ribs, the adjacent ribs defining a rib-receiving area therebetween, the longitudinal row of hooks positioned in a lateral direction between the two longitudinal rows of ribs, the rib-receiving area sized to receive a corresponding rib of a plurality of ribs of the other fastener.
8. The fastener of claim 7, wherein the plurality of ribs are sized to be received within a plurality of rib-receiving areas defined by the other fastener, a shape of each of the plurality of rib-receiving areas as viewed along the lateral direction being an inverse of a shape of a corresponding rib of the plurality of ribs.
9. The fastener of claim 7, wherein a rib-hook-rib pattern defined by the fastener of the longitudinal row of hooks being positioned in the lateral direction between the two longitudinal rows of ribs is repeated as a repeat pattern at least once in the lateral direction of the fastener.
10. The fastener of claim 7, wherein the two longitudinal rows of ribs define a first row of ribs and a second row of ribs, the fastener further comprising a third row of ribs, the third row of ribs offset in the lateral direction of the fastener from each of the first row of ribs and the second row of ribs.
11. The fastener of claim 10, wherein a centerline of at least one rib in the third row of ribs is offset in a longitudinal direction of the fastener by a stagger interval from a centerline of a rib in the first row of ribs, the stagger interval being different than the spacing interval or a multiple thereof.
12. The fastener of claim 7, wherein the row of hooks is a first row of hooks, the fastener further comprising a second row of hooks, the second row of hooks offset in the lateral direction of the fastener from each of the first row of hooks, the first row of ribs, and the second row of ribs.
13. The fastener of claim 7, wherein the fastener is monolithically formed from a plastic resin.
14. The fastener of claim 7, wherein each rib defines a flat facing surface, the facing surface being aligned with the lateral direction of the fastener.
15. The fastener of claim 7, wherein a tip of each rib of at least one row of ribs of the two longitudinal rows of ribs defines a ridge, a thickness of the ridge in the lateral direction of the fastener being less than a thickness of the rib in the lateral direction, adjacent ribs of the at least one row of ribs defining a rib-receiving area therebetween, the rib-receiving area defined between the adjacent ribs defining a slot therein to receive a ridge of a corresponding rib of the other fastener.
16. A method comprising:
- engaging a second fastener to a first fastener with an assembly force to form a fastener assembly, each of the first fastener and the second fastener comprising: a base; a plurality of hooks extending from the base; and a plurality of ribs extending from the base;
- wherein engaging the second fastener to the first fastener comprises: receiving a hook of the plurality of hooks of the second fastener within a corresponding hook-receiving area defined between each pair of adjacent hooks of the plurality of hooks of the first fastener; and receiving a rib of the plurality of ribs of the second fastener within a corresponding rib-receiving area defined between each pair of adjacent ribs of the plurality of ribs of the first fastener.
17. The method of claim 16, further comprising sealing a connection between the first fastener and the second fastener against passage of a fluid therebetween.
18. The method of claim 16, further comprising:
- engaging the hook of the plurality of hooks of the second fastener with the corresponding hook-receiving area defined between each pair of adjacent hooks of the plurality of hooks of the first fastener; and
- contacting a facing surface of the corresponding rib-receiving area defined between each pair of adjacent ribs of the plurality of ribs of the first fastener with a facing surface of the rib of the plurality of ribs of the second fastener.
19. The method of claim 18, further comprising:
- maintaining contact between the facing surface of the rib of the plurality of ribs of the second fastener with the facing surface of the corresponding rib-receiving area defined between each pair of adjacent ribs of the plurality of ribs of the first fastener after engaging the hook of the plurality of hooks of the second fastener with the corresponding hook-receiving area defined between each pair of adjacent hooks of the plurality of hooks of the first fastener and removal of the assembly force.
20. The method of claim 16, further comprising:
- limiting movement of the second fastener with respect to the first fastener in a lateral direction of the fastener assembly by at least one of: interference between the plurality of hooks of the first fastener and the plurality of hooks of the second fastener; and interference between the plurality of ribs of the first fastener and the plurality of ribs of the second fastener.
21. A fastener assembly comprising:
- a first fastener; and
- a second fastener configured to face and engage with the first fastener, each of the first fastener and the second fastener comprising: a base; a plurality of hooks extending from the base; and a plurality of ribs extending from the base;
- wherein the plurality of hooks of the second fastener are configured to engage with the plurality of hooks of the first fastener, and the plurality of ribs of the second fastener are configured to engage with the plurality of ribs of the first fastener.
22. The fastener assembly of claim 1, wherein one of a width of each of the plurality of hooks and a width of each of the plurality of ribs is less than or equal to 0.50 millimeters.
23. The fastener assembly of claim 1, further defining an overall assembly height equal to or less than about 2.0 millimeters.
24. The fastener of claim 7, further defining an overall fastener height equal to or less than about 1.0 millimeters.
25. The fastener of claim 7, further defining an overall fastener width equal to or less than about 30 millimeters.
Type: Application
Filed: Aug 2, 2022
Publication Date: Dec 26, 2024
Inventors: Michael Fleming (Macon, GA), Wolfgang Coronel (Macon, GA), Phillip Hazelton (Macon, GA)
Application Number: 18/294,916