Stackable and Road-Transportable Micro Modular House
The micro-modular house measures a maximum of 3 meters wide on the outside and between 6 and 12 meters long, and its internal room height is at least 2.30 m. As a special feature, it can be transported by road, which means that it can be transported at anytime and anywhere without special permission for exceptional transport, where an open road leads. It has a casing that extends all around and consists of a layered structure made of heat-insulating composite panels or laminated panels that extends all the way up to the windows and doors, for the floor, walls and ceiling, while the windows have plastic frames. Wood, aluminum or combinations thereof and include double or triple laminated glass. The front side forms a full-surface window front, so that the shell is nowhere penetrated by a heat-conducting part from the inside to the outside and offers a thermal insulation value U of at least 0.18 W/m2K everywhere. Within this shell and parallel to all of its outer edges, an inherently stable steel grid frame runs completely integrated into it. The micro-modular house can be lifted at the four upper corners of this steel grid frame.
This application is the United States national phase of International Application No. PCT/EP2022/069038, filed Jul. 8, 2022, and claims priority to Switzerland Patent Application Nos. CH070052/2021, filed Jul. 14, 2021, and CH000566/2022, filed May 11, 2022, the disclosures of which are hereby incorporated by reference in their entireties.
BACKGROUND OF THE INVENTION Field of the InventionThis invention relates to a stackable and road transportable micro-modular house. It is a micro house because it allows living in a limited space, but still in a pleasant, high-quality ambience and at a high level of quality, but is spatially reduced to the minimum necessary, so to speak. It is called a modular house because such a house can be combined with two or more houses of the same type to form an ensemble using modular construction. The houses are arranged seamlessly next to each other or offset from one another, or they can be set up free-standing. Optionally, they can be stacked, and on a slope they can also be stacked like stairs.
In modular construction, individual prefabricated components are usually put together to form a functional building or used separately. These prefabricated components are used as modular spatial elements in container construction, among other things.
The requirements for such spatial elements for modular construction or for modular houses in general are mainly their strength, load-bearing capacity and thermal insulation. The plate-like floor and ceiling elements previously used in modular construction achieve the necessary strength and the ability to support themselves and absorb additional loads by containing internal metal struts, tensioning made of wire ropes or wooden inserts. The struts can be designed as profile beams, wooden beams, etc., or wire ropes can brace solid components against each other. Thermal insulation is generally achieved by filling the wall cavities with rock wool or other heat-insulating materials, for example straw, special thermal insulation panels, Styrofoam or similar material.
Description of Related ArtThe currently available modular houses and in particular micro-modular houses generally offer only a low level of living comfort and are mostly intended for temporary living. There are mobile building barracks that are essentially containers in the style of a shipping container, with the side walls being relatively thin and often made solely of sheet metal and with little thermal insulation. By combining floor, wall and roof elements, such a modular room element is created, for example in the form of a container. The assembly of these elements is usually achieved by a frame construction using L-profiles or other profiles, which are often made of metal, but can also be made of wood. Like sea containers, these container barracks can be transported by road and placed on site using a crane, so they are inherently stable in this respect. They can be lifted at their four upper corners using the tabs provided there and placed at the desired location.
The wall elements with the struts described and cavities filled with insulation material do not have continuous thermal insulation. There is no significant insulation in the areas of the struts, which is particularly the case with metal struts due to the high thermal conductivity of the material used. Even when using wooden struts, there is no specific thermal insulation in the area of the struts. Modular room elements that are created using elements with struts have thermally conductive material connections from the outside to the inside and vice versa in the areas of these struts, which reduces the overall thermal insulation. In winter, when outside temperatures are low, it is bitterly cold inside and requires strong heating, and in summer, during hot days, it is often unbearably hot in these containers.
SUMMARY OF THE INVENTIONThe object of the present invention is to create a stackable micro-modular house that can be transported by road, which meets the highest quality standards despite the limited space available, which offers a light-flooded, homely ambience for 1-2 people, on which high-quality materials are installed, and that can be mass-produced cost-effectively industrially, and can be quickly brought to site on the road and then set up on site. This micro-modular house should include all sanitary installations, washing and kitchen appliances for comfortable living and offer particularly good heat and sound insulation, for minimal heating and cooling expenditure and to ensure an optimal, quiet living atmosphere.
This problem is solved by a micro-modular house, which is characterized by the fact that it can be transported by road without special approval, and furthermore that it has a shell extending all around and made of a layered structure made of heat-insulating composite panels or laminated panels that extends all the way up to the windows and doors, for the floor, walls and ceiling, while the windows are made with frames made of plastic, wood, aluminum, thermo-mechanical mineral fibers and textiles or combinations of these materials and include double or triple laminated glass, and that one The front side forms a full-surface window front, so that the shell is not penetrated anywhere by a heat-conducting part from the inside to the outside, with an inherently stable steel grid frame being integrated within this shell and parallel to all of its outer edges, and with the micro-modular house at the four upper corners this steel lattice frame can be lifted.
The advantage is that the invention solves the problems of a lack of thermal insulation due to cold bridges in spatial elements for modular buildings while at the same time maintaining the load-bearing capacity and resilience of the elements by using a combination and connection of existing components that have not previously been used in modular construction found.
The terms Fig., Figs., Figure, and Figures are used interchangeably to refer to the corresponding figures in the drawings.
Based on the drawings and the following description, this micro-modular house is presented in more detail and its peculiarities are shown and explained.
It shows:
A complete micro-modular house according to this invention is shown in
For an even deeper insight,
According to DIN EN 13501-1, the insulation panels 50 are flame-retardant (B-s1, d0), heat-insulating composite panels or laminate panels with an insulating core made of polyisocyanurate rigid foam, which means that with an insulating core thickness of 100 mm, a U-value of 0.18 W/m2K can be achieved with a polyester coating on both sides. A slatted frame is connected to these insulation panels 50 on the inside and outside, largely forming a cavity 52, 58, on which the outside is followed by facade elements 62 and the inside by gypsum boards 56 as interior construction. The facade elements 62 as well as the plasterboards 56 are attached to the outer and inner slatted frames. Sanitary and electrical lines can be laid in the inner cavity 56, and the cavity 58 that remains free can be filled with insulation material. A wooden grid made of slats 60 is nailed, screwed or glued onto the outside of the insulation panels 50, which thus applies approx. 20 mm to the insulation panels 50. The space between the slats 60 of the attached wooden grate remains free for further thermal insulation and to refract sound. On the outside of the slats 60 of the wooden grate there is a cavity 52 30 mm wide. Finally, wall panels 62 with a thickness of 20 mm are mounted on the wooden grid as facade elements using mounting brackets on the slatted frame. Facade elements with an IPN twilight core, such as QuadCore® from Kingspan GmbH, are suitable for this purpose. Teufenerstr. 25, CH-9000 St. Gallen. At the core, these sandwich elements have a fine-pored foam with microcells, so that these panels offer an excellent insulation value of 0.018 W/mK, while at the same time offering excellent fire behavior. The outer cover layer is 25 μm to 50 μm made of polyester with a slightly granulated surface structure and is free of chlorine, phthalates and plasticizers and is 100% recyclable. The Twilight Core is CFC and HCFC-free and has zero ozone depletion potential. The inner polyester cover layer is 15 μm to 25 μm. Here the facade elements are 20 mm thick. Slightly less wide square profiles 31, 46 run between the lower steel square profiles 42 and the upper steel square profiles 43, on the inner side of which a slatted frame is mounted. Between the inside of the slatted frame and the thermal insulation panel 50, the total width of the cavity formed is 100 mm. Plasterboard 56 with a thickness of 10 mm can be attached to the inside of the slatted frame. Between the lower, transverse to the direction of view, i.e. parallel to the plane of the drawing, struts 31 run between the front and rear steel square profiles 44, 45 of the grid frame. These struts 31 are slightly less high than the outer steel square profiles. Wooden beams 62 rest on them and thermal insulation panels 50 with a thickness of 120 mm can be inserted between these struts 31. The wooden beams 62 are used to support wooden panels 63 as a base floor. Cables for a floor heating system are mounted on this subfloor 63 and cast into a 28 mm thick subfloor covering 64. The actual floor covering 55 with a thickness of 20 to 23 mm is laid on this subfloor covering. These can be natural or artificial stone slabs, parquets of all kinds, plastic panels, etc., depending on the standard of construction. At the top, insulation panels 50 of 120 mm thickness lie on the cross struts 31 between the steel square profiles 44, 45 of the lattice tube frame, while a suspended ceiling panel 57 is installed at the bottom by leaving a cavity of 100 mm free. A room height of 2550 mm remains.
Such residential units, for example made of three equally sized, approximately cubic structural frames, each with the same side length of 4 m, can now be screwed together and placed next to each other as shown in
These micro-modular houses can be connected to one another in any way, for example in the simplest form at the rear through connecting scaffolding corridors, from which they are then accessible. The special thing about these Mirko modular houses is that they can be mass-produced in a standard version or, for example, in three expansion standards, in an industrial, cost-effective manner. It makes sense to offer a simple standard version, for really economically particularly economical and yet ecologically highly efficient apartments, then a middle-class version with a higher standard of construction, using more expensive materials for the interior work and, if necessary, also for the facade. And finally, a luxury version can be offered, for which buyers can individually determine the expansion. In any case, the basic structure remains the same: the micro-module houses are surrounded all around, except for the windows and French doors, by a shell 13 made of heat-insulating material 50 and nowhere is there a heat-conducting element that penetrates this shell 13 from the inside to the outside or vice versa. These micro-modular houses are also easily transportable by road and can therefore be easily and quickly brought to and dropped off at any location to which a road leads. Overall, comfortable living is offered according to the motto reduced-to-the-max-reduced to the essentials, ideal for one or two-person households, and all at a reliably calculable fixed price. And if additional living space is required later, additional houses can easily be arranged next to or above it.
In a standard version, for example, this equipment is offered:
Optional equipment that can easily be installed, for example:
The following services are required on site:
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- 1 Living/bedroom
- 2 Double bed
- 3 Table
- 4 Chairs
- 5 Kitchen
- 6 kitchen sink
- 7 hob
- 8 Built-in wardrobe
- 9 Wet room
- 10 WC
- 11 washing machine
- 12 lavabo
- 13 Shower
- 14 Wet room window
- 15 entrance door
- 16 Window front at the front of the apartment
- 17 Window front on the long side of the apartment
- 18 Heat-insulating cover
- 19 Intermediate support
- 20 Intermediate supports
- 21 First window section on the long side
- 22 Second window section on the long side
- 23 Third window section on the long side
- 24 Support in the front of the apartment
- 25 First window section in the front
- 26 Second window section in the front
- 27 Corner support
- 28 Frame for lifting and sliding doors in the front
- 29 Frame for lifting and sliding doors on the long side
- 30 Continuous long side wall
- 31 Steel profiles running transversely under the floor
- 32 Floor
- 33 Frame
- 34 Sliding-lifting door
- 35 Side by side windows 35, 36
- 36 Side by side windows 35, 36
- 37 Frame for lifting and sliding doors 38
- 38 Lift-slide door
- 39 Roof railing
- 40 Vertical steel support
- 41 Vertical steel support
- 42 Steel profile along the bottom
- 43 Steel profile lengthwise at the top
- 44 Steel profile across the bottom
- 45 Steel profile across the top
- 46 Connection profiles in the floor
- 47 sewer pipe
- 48 Braces against shear forces
- 49 Wall section between two windows on the long side
- 50 Thermal insulating panels
- 51 Cavity within the thermal insulating panels
- 52 Cavity outside the thermally insulating panels
- 53 Frame window/door
- 54 Triple glazing
- 55 Floor
- 56 Interior walls
- 57 Ceiling
- 58 Cavities within the insulation panels 50
- 59 lifting bar
- 60 lifting eye
- 61 Flat steel
- 62 Facade element
- 63 Underlay floor
- 64 Casting compound for floor heating pipes
- 65 Steel profile for the roof structure
- 66 Steel square profile for roof construction
- 67 vapor barrier
- 68 Insulation panels roof structure
- 69 Wooden slats for the top wall finish
- 70 Chrome steel, galvanized or copper cover
- 71 Angle steel for upper wall finish
- 72 Drip noses on cover 70
- 73 Lock nut for lifting rod thread
- 74 terrace
- 75 Glass panels as railings
- 76 roof panel
- 77 Upper edge finishing elements
- 78 Connection elements for edge finishes
- 79 Floor coverings for the roof
- 80 Terrace floor
- 81 Railing around patio floor
Claims
1. A micro-modular house, wherein it can be transported by road without special permission furthermore in that it has a shell extending all around and made of a continuous layer structure made of heat-insulating composite panels (except for windows and doors) or laminated panels for the floor, the walls and the ceiling, while the windows have frames made of plastic, wood, aluminum, are made from thermo-mechanical mineral fibers and textiles or from combinations of these materials and include double or triple laminated glass, and that one end face forms a full-surface window front, so that the shell is nowhere from one heat-conducting part is penetrated from the inside to the outside, with an inherently stable steel grid frame being integrated within this shell and parallel to all its outer edges, and with the micro-modular house at the four upper corners of this steel grid frame can be raised.
2. The micro-modular house according to claim 1, wherein it is made up of several externally identical, square, approximately cube-shaped structural frames made of steel profiles, each with a maximum side length of 3 meters, which are either lying flush next to each other, shifted against each other by half a side length or stacked on top of each other can be screwed together.
3. The micro-modular house according to claim 1, wherein it measures a maximum of 3 meters in width on the outside and between 6 and 12 meters in length and offers an internal room height of at least 2.30 m, and that its shell is everywhere except for the windows and doors offers a thermal insulation value U of at least 0.22 W/m2K.
4. The micro-modular house according to claim 1, wherein it measures a maximum of 3 meters in width on the outside and between 6 and 12 meters in length and offers an internal room height of at least 2.30 m, and that its shell is everywhere except for the windows and doors offers a thermal insulation value U of at least 0.18 W/m2K.
5. The micro-modular according to claim 1, wherein the shell is enclosed in its interior parallel to all its outer edges by an inherently stable steel lattice frame made of square tube sections, the meeting ones Square tube sections are screwed or welded together at their ends, and these square tube sections are completely integrated into the casing so that they neither touch the outside of the casing still reach the inside of the cover.
6. The micro-modular house according to claim 1, wherein at right angles to the front window front there is another floor-to-ceiling window on one of the long sides with its frame directly on the frame connects to the front side window front, and that this long side window front includes a lifting and sliding window.
7. The micro-modular house according to claim 1, wherein a further window adjoins the to claim end window front at a right angle on one of the long sides with a minimum distance to the end window front, and that this long side window front then the front corner includes a sliding window door measuring 2×200 cm wide, followed by a fixed window 200 cm wide, followed by a layered wall to the rear corner of the Micro-module house, and that inside opposite this layered wall there is a wet room with an internal depth of 140 cm and a length of at least 260 cm, with a shower, washbasin and toilet, and on the ins A kitchen combination with sink and stove is connected to the front side of this wet room facing the interior of the room.
8. The micro-modular house according to claim 1, wherein the layer structure of the shell according to DIN EN 13501-1 is flame-retardant, heat-insulating composite panels or laminate panels with an insulating core made of polyisocyanurate. Hard foam, with which a U-value of 0.18 W/m2K can be achieved with an insulation core thickness of 100 mm, with a polyester coating on both sides, to which the slatted frame is connected on the inside and outside, to largely form a cavity both sides of the composite panels, with facade elements following the cavity towards the outside and plasterboard attached to the inside after the cavity as interior fittings.
9. The micro-modular house according to claim 1, wherein the layer structure of the shell according to DIN EN 13501-1 is flame-retardant, heat-insulating composite panels or laminate panels with an insulating core made of rigid polyisocyanurate foam of 120 mm thickness, which means that a U-value of 0.18 W/m2K can be achieved with an insulation core thickness of 100 mm, with a polyester coating on both sides, to which the slatted frame is connected on the inside and outside, to largely form a cavity each 30 mm thick, on which facade elements with a thickness of 20 mm are attached to the outside and plasterboard with a thickness of 20 mm to the inside as interior construction.
10. The micro-modular house according to claim 1, wherein sanitary pipes for the wet room and kitchen as well as the electrical cables for the built-in electrical and electronic devices are laid in the inner cavity.
11. The micro-modular house according to claim 1, wherein the window frames of the fixed and sliding windows are plastic profiles for receiving and holding three parallel, spaced-apart glass panes, each with two simple glass panes, and wherein the innermost or outermost pane is designed as a connected double glass pane of the same type of glass pane, and the thickness of this triple glazing measures a total of 43 mm, and further that the plastic window frames are only connected to the side End faces of the installed composite panels or laminate panels are screwed.
Type: Application
Filed: Jul 8, 2022
Publication Date: Feb 13, 2025
Inventor: Martin Schuster (Erlenbach)
Application Number: 18/578,398