DRIVE MEMBER FOR SCROLL COMPRESSOR, AND SCROLL COMPRESSOR
A drive member for a scroll compressor and the scroll compressor including the drive member. The scroll compressor includes a first scroll plate and a second scroll plate. The drive member includes a hub portion, which has an inner hole, wherein the hub portion includes a first end and a second end opposite to each other, and a flange portion, which extends radially outwards from the first end of the hub portion of the driving member. By means of the flange portion, the drive member is connected to the first scroll plate of the scroll compressor, such that the first scroll plate is driven to rotate. The scroll compressor has a compact structure, a small size and light weight.
This application is a National Stage application of International Patent Application No. PCT/CN2022/143419, filed on Dec. 29, 2022, which claims priority to Chinese Patent Applications No. 202111681234.3, filed on Dec. 31, 2021, and No. 202123441551.6, filed on Dec. 31, 2021, each of which is hereby incorporated by reference in its entirety.
TECHNICAL FIELDEmbodiments of the present invention relate to a drive member for a scroll compressor, and a scroll compressor comprising the same.
BACKGROUNDA conventional scroll compressor comprises a fixed scroll and an orbiting scroll. The fixed scroll has an end plate and a fixed scroll wrap projecting from the end plate. The orbiting scroll has an end plate and an orbiting scroll wrap projecting from the end plate thereof, the orbiting scroll wrap and the fixed scroll wrap cooperating to form a compression chamber for compressing a medium. An electric motor drives the orbiting scroll to rotate by means of a drive shaft, so as to compress the medium in the compression chamber.
SUMMARYEmbodiments of the present invention provide a drive member for a scroll compressor, and a scroll compressor comprising the same, whereby, for example, scroll compressor performance can be improved.
Embodiments of the present invention provide a drive member for a scroll compressor, the scroll compressor comprising: a first scroll and a second scroll, the drive member comprising: a hub part with an internal hole, the hub part comprising a first end and a second end opposite each other; and a flange part projecting radially outward from the first end of the hub part of the drive member, wherein the flange part connects the drive member to the first scroll of the scroll compressor, so as to drive the first scroll to rotate, wherein the first scroll drives the second scroll to rotate.
According to an embodiment of the present invention, the flange part comprises a connecting member, for connecting the drive member to the first scroll of the scroll compressor.
According to an embodiment of the present invention, an end face of the second end of the hub part of the drive member has an oil groove.
According to an embodiment of the present invention, the oil groove is separated from an outer peripheral edge of the end face of the second end of the hub part of the drive member.
According to an embodiment of the present invention, the oil groove extends in a radial direction.
According to an embodiment of the present invention, a step part is provided on a hole wall of the internal hole of the hub part, the step part of the hub part having a step face.
According to an embodiment of the present invention, the drive member further comprises: at least one fluid channel formed in the flange part, the flange part having a first surface facing in a direction from the first end to the second end, and a second surface facing in a direction from the second end to the first end, the fluid channel having a fluid inlet formed in the first surface, and a fluid outlet formed in the second surface, such that fluid enters the fluid channel through the fluid inlet of the fluid channel, and flows out through the fluid outlet.
According to an embodiment of the present invention, the fluid channel extends in an axial direction of the drive member.
According to an embodiment of the present invention, the fluid channel extends obliquely relative to an axial direction of the drive member, and the fluid outlet of the fluid channel is farther away from an axis of the drive member than the fluid inlet is.
According to an embodiment of the present invention, if a first plane passes through a rotation axis of the drive member and a point on an axis of the fluid channel, said point being located at the fluid inlet, and a second plane is perpendicular to the first plane and parallel to the rotation axis of the drive member, then an angle between the axis of the fluid channel and the first plane is 0-60 degrees, and an angle between the axis of the fluid channel and the second plane is 5-60 degrees.
According to an embodiment of the present invention, the drive member comprises two fluid channels, the two fluid channels being opposite each other in a radial direction of the drive member.
According to an embodiment of the present invention, the fluid channel of the drive member has a round or elliptical or curved cross section.
According to an embodiment of the present invention, the flange part has a drive member connecting hole, the drive member connecting hole having a threaded part, for fixedly connecting the drive member to the first scroll by a bolt.
According to an embodiment of the present invention, the drive member further comprises: a counterweight hole formed in the flange part, for making the drive member dynamically balanced.
According to an embodiment of the present invention, the flange part has a first surface facing in a direction from the first end to the second end, and a second surface facing in a direction from the second end to the first end, and the counterweight hole is a blind hole, which extends from the second surface of the flange part toward the first surface of the flange part.
According to an embodiment of the present invention, the drive member further comprises: an annular protrusion protruding from a surface of the flange part, the annular protrusion having an annular wedge-shaped protrusion portion, a cross section of the wedge-shaped protrusion portion in a radial direction having a wedge shape, and the wedge-shaped protrusion portion having a wedge-shaped protrusion surface facing axially outward; in a cross section in a radial direction, an axial distance between a first wedge-shaped protrusion point, in a radial direction, of the wedge-shaped protrusion surface and said surface of the flange part is largest, and an axial distance between a second wedge-shaped protrusion point in a radial direction and said surface of the flange part is zero; and at least a portion of the wedge-shaped protrusion surface, corresponding to the first wedge-shaped protrusion point, is within an annular region of said surface of the flange part of the drive member, said annular region being used to support said surface of the second end plate of the second scroll.
According to an embodiment of the present invention, at the first wedge-shaped protrusion point, an axial distance between the wedge-shaped protrusion surface and said surface of the flange part is within the range of 20 microns-40 microns or within the range of 0.1 microns −1 millimeter.
According to an embodiment of the present invention, the first wedge-shaped protrusion point is at a radially outer side of the second wedge-shaped protrusion point, or the first wedge-shaped protrusion point is at a radially inner side of the second wedge-shaped protrusion point.
According to an embodiment of the present invention, the annular protrusion also has an annular transitional protrusion portion, the transitional protrusion portion having a transitional protrusion surface facing axially outward; in a cross section in a radial direction, the transitional protrusion surface extends from a point on the wedge-shaped protrusion surface, corresponding to the first wedge-shaped protrusion point, to said surface of the flange part by extending away from the second wedge-shaped protrusion point and toward said surface of the flange part.
According to an embodiment of the present invention, a cross section of the transitional protrusion portion in a radial direction has a wedge shape.
According to an embodiment of the present invention, a dimension of the transitional protrusion portion in a radial direction is smaller than a dimension of the wedge-shaped protrusion portion in a radial direction.
Embodiments of the present invention further provide a scroll compressor, comprising: a first scroll, comprising a first end plate and a first scroll wrap projecting from the first end plate in a first direction; a second scroll, comprising a second end plate and a second scroll wrap projecting from the second end plate in a second direction opposite to the first direction, the second scroll wrap and the first scroll wrap cooperating to form a compression chamber for compressing a medium; a support, located at a side of the second scroll that is remote from the first scroll; an electric motor; and the drive member described above, the drive member being rotatably mounted to the support and located at the side of the second scroll that is remote from the first scroll, the drive member comprising: a hub part with an internal hole, the hub part comprising a first end and a second end opposite each other; and a flange part projecting radially outward from the first end of the hub part of the drive member, the drive member being connected to the first scroll by means of the flange part, the electric motor driving the first scroll to rotate by means of the hub part of the drive member, and the first scroll driving the second scroll to rotate.
According to an embodiment of the present invention, the first scroll further comprises an outer wall projecting from the first end plate in the first direction, the outer wall being at a radially outer side of the first scroll wrap and the second scroll, and the outer wall being provided with a connecting member, the drive member being connected to the first scroll by means of the connecting member.
According to an embodiment of the present invention, the outer wall has an annular shape.
According to an embodiment of the present invention, the scroll compressor further comprises: a fixed shaft fixed to the support, the drive member being rotatably mounted to the support by having the hub part of the drive member rotatably mounted on the fixed shaft.
According to an embodiment of the present invention, the second end plate of the second scroll is rotatably supported on the flange part of the drive member.
According to an embodiment of the present invention, the scroll compressor further comprises: a first bearing, the first end of the hub part being mounted on the fixed shaft by means of the first bearing; and a second bearing, the second end of the hub part being mounted on the fixed shaft by means of the second bearing.
According to an embodiment of the present invention, a step part is provided on a hole wall of the internal hole of the hub part of the drive member, the step part of the hub part of the drive member having a step face facing in the second direction; the fixed shaft has a step part, the step part of the fixed shaft having a step face facing in the first direction; and the scroll compressor further comprises a first thrust bearing, the first thrust bearing being disposed between the step face of the step part of the hub part of the drive member and the step face of the step part of the fixed shaft.
According to an embodiment of the present invention, the support comprises a tubular part, and a flange part projecting radially from the tubular part of the support, the second end of the hub part of the drive member being supported on the flange part of the support.
According to an embodiment of the present invention, an end face of the second end of the hub part of the drive member has an oil groove in an annular region of contact between the second end of the hub part of the drive member and the flange part of the support, the oil groove extending transversely from a radially inner side of the annular region of contact toward a radially outer side of the annular region of contact and thereby traversing a portion of the annular region of contact, and the oil groove being radially separated from a radially outer edge of the annular region of contact.
According to an embodiment of the present invention, the oil groove is separated from an outer peripheral edge of the end face of the second end of the hub part of the drive member.
According to an embodiment of the present invention, the flange part of the drive member is in sealed connection with the outer wall of the first scroll, so as to form a suction chamber of the scroll compressor, and fluid enters the compression chamber via the suction chamber.
According to an embodiment of the present invention, the drive member comprises at least one fluid channel formed in the flange part of the drive member; the fluid channel has a fluid inlet formed in a surface, facing in the first direction, of the flange part of the drive member, and a fluid outlet formed in a surface, facing in the second direction, of the flange part of the drive member, such that fluid enters the fluid channel through the fluid inlet of the fluid channel, and enters the suction chamber through the fluid outlet.
According to an embodiment of the present invention, the fluid channel extends obliquely relative to an axial direction of the drive member, and the fluid outlet of the fluid channel is farther away from a rotation axis of the drive member than the fluid inlet is.
According to an embodiment of the present invention, if a first plane passes through a rotation axis of the drive member and a point on an axis of the fluid channel, said point being located at the fluid inlet, and a second plane is perpendicular to the first plane and parallel to the rotation axis of the drive member, then an angle between the axis of the fluid channel and the first plane is 0-60 degrees, and an angle between the axis of the fluid channel and the second plane is 5-60 degrees.
According to an embodiment of the present invention, the outer wall has a recess at a position corresponding to the position of the fluid outlet of the fluid channel, the recess being formed on a surface of the outer wall that faces toward a rotation axis of the first scroll; and a wall face of the recess that faces toward the rotation axis of the first scroll is gradually inclined or curved toward the rotation axis of the first scroll in a direction toward the first end plate of the first scroll.
For example, the scroll compressor according to an embodiment of the present invention can improve scroll compressor performance, for example.
Embodiments of the present invention are described below with reference to the drawings.
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In the scroll compressor according to an embodiment of the present invention, compression efficiency is increased because the first scroll and the second scroll rotate together, each about its own rotation axis. Furthermore, an axial flux electric motor may be used, so the axial dimension of the electric motor can be reduced, thereby making the compressor structure more compact. In addition, due to the structural design of the drive member, the first scroll may be driven to rotate by the drive member, and the first scroll drives the second scroll to rotate; thus, it is additionally possible to have all of the bearings disposed at the same side of the compressor, for example at the same side of the second scroll in the first direction D1, and the compressor structure can thus be made even more compact. Moreover, the drive member design of the drive member 3 enables the scroll compressor to have secondary compression.
Although the above embodiments have been described, certain features in the above embodiments can be combined to form new embodiments.
Claims
1. A drive member for a scroll compressor, the scroll compressor comprising a first scroll and a second scroll, the drive member comprising:
- a hub part with an internal hole, the hub part comprising a first end and a second end opposite each other; and
- a flange part projecting radially outward from the first end of the hub part of the drive member, wherein the flange part connects the drive member to the first scroll of the scroll compressor, so as to drive the first scroll to rotate, wherein the first scroll drives the second scroll to rotate.
2. The drive member as claimed in claim 1, wherein:
- the flange part comprises a connecting member, for connecting the drive member to the first scroll of the scroll compressor.
3. The drive member as claimed in claim 1, wherein:
- an end face of the second end of the hub part of the drive member has an oil groove.
4. The drive member as claimed in claim 3, wherein:
- the oil groove is separated from an outer peripheral edge of the end face of the second end of the hub part of the drive member.
5. The drive member as claimed in claim 4, wherein:
- the oil groove extends in a radial direction.
6. The drive member as claimed in claim 1, wherein:
- a step part is provided on a hole wall of the internal hole of the hub part, the step part of the hub part having a step face.
7. The drive member as claimed in claim 1, further comprising:
- at least one fluid channel formed in the flange part, the flange part having a first surface facing in a direction from the first end to the second end, and a second surface facing in a direction from the second end to the first end, the fluid channel having a fluid inlet formed in the first surface, and a fluid outlet formed in the second surface, such that fluid enters the fluid channel through the fluid inlet of the fluid channel, and flows out through the fluid outlet.
8. The drive member as claimed in claim 7, wherein:
- the fluid channel extends in an axial direction of the drive member.
9. The drive member as claimed in claim 7, wherein:
- the fluid channel extends obliquely relative to an axial direction of the drive member, and the fluid outlet of the fluid channel is farther away from an axis of the drive member than the fluid inlet is.
10. The drive member as claimed in claim 9, wherein:
- if a first plane passes through a rotation axis of the drive member and a point on an axis of the fluid channel, said point being located at the fluid inlet, and if a second plane is perpendicular to the first plane and parallel to the rotation axis of the drive member, an angle between the axis of the fluid channel and the first plane is 0-60 degrees, and an angle between the axis of the fluid channel and the second plane is 5-60 degrees.
11. The drive member as claimed in claim 7, wherein:
- the drive member comprises two fluid channels, the two fluid channels being opposite each other in a radial direction of the drive member.
12. The drive member as claimed in claim 7, wherein:
- the fluid channel of the drive member has a round or elliptical or curved cross section.
13. The drive member as claimed in claim 1, wherein:
- the flange part has a drive member connecting hole, the drive member connecting hole having a threaded part, for fixedly connecting the drive member to the first scroll by means of a bolt.
14. The drive member as claimed in claim 1, further comprising:
- a counterweight hole formed in the flange part, for making the drive member dynamically balanced.
15. The drive member as claimed in claim 14, wherein:
- the flange part has a first surface facing in a direction from the first end to the second end, and a second surface facing in a direction from the second end to the first end, and the counterweight hole is a blind hole, which extends from the second surface of the flange part toward the first surface of the flange part.
16. The drive member as claimed in claim 1, further comprising:
- an annular protrusion protruding from a surface of the flange part, the annular protrusion having an annular wedge-shaped protrusion portion, a cross section of the wedge-shaped protrusion portion in a radial direction having a wedge shape, and the wedge-shaped protrusion portion having a wedge-shaped protrusion surface facing axially outward; in a cross section in a radial direction, an axial distance between a first wedge-shaped protrusion point, in a radial direction, of the wedge-shaped protrusion surface and said surface of the flange part is largest, and an axial distance between a second wedge-shaped protrusion point in a radial direction and said surface of the flange part is zero; and at least a portion of the wedge-shaped protrusion surface, corresponding to the first wedge-shaped protrusion point, is within an annular region of said surface of the flange part of the drive member, said annular region being used to support said surface of the second end plate of the second scroll.
17. The drive member as claimed in claim 16, wherein:
- at the first wedge-shaped protrusion point, an axial distance between the wedge-shaped protrusion surface and said surface of the flange part is within a range of 20 microns-40 microns; or is within a range of 0.1 microns-1 millimeter.
18. The drive member as claimed in claim 16, wherein:
- the first wedge-shaped protrusion point is at a radially outer side of the second wedge-shaped protrusion point, or is at a radially inner side of the second wedge-shaped protrusion point.
19. The drive member as claimed in claim 16, wherein:
- the annular protrusion also has an annular transitional protrusion portion, the transitional protrusion portion having a transitional protrusion surface facing axially outward;
- in a cross section in a radial direction, the transitional protrusion surface extends from a point on the wedge-shaped protrusion surface, corresponding to the first wedge-shaped protrusion point, to said surface of the flange part by extending away from the second wedge-shaped protrusion point and toward said surface of the flange part.
20. The drive member as claimed in claim 19, wherein:
- a cross section of the transitional protrusion portion in a radial direction has a wedge shape.
21. The drive member as claimed in claim 20, wherein
- a dimension of the transitional protrusion portion in a radial direction is smaller than a dimension of the wedge-shaped protrusion portion in a radial direction.
22. A scroll compressor, comprising:
- a first scroll, comprising a first end plate and a first scroll wrap projecting from the first end plate in a first direction (D1);
- a second scroll, comprising a second end plate and a second scroll wrap projecting from the second end plate in a second direction (D2) opposite to the first direction, the second scroll wrap and the first scroll wrap cooperating to form a compression chamber for compressing a medium;
- a support, located at a side of the second scroll that is remote from the first scroll;
- an electric motor; and
- the drive member as claimed in claim 1, the drive member being rotatably mounted to the support and located at the side of the second scroll that is remote from the first scroll, the drive member comprising: a hub part with an internal hole, the hub part comprising a first end and a second end opposite each other; and a flange part projecting radially outward from the first end of the hub part of the drive member, the drive member being connected to the first scroll by means of the flange part, the electric motor driving through the hub part of the drive member the first scroll to rotate, and the first scroll driving the second scroll to rotate.
23. The scroll compressor as claimed in claim 22, wherein
- the first scroll further comprises an outer wall projecting from the first end plate in the first direction, the outer wall being at a radially outer side of the first scroll wrap and the second scroll, and the outer wall being provided with a connecting member, the drive member being connected to the first scroll by means of the connecting member.
24. The scroll compressor as claimed in claim 23, wherein
- the outer wall has an annular shape.
25. The scroll compressor as claimed in claim 22, further comprising:
- a fixed shaft fixed to the support,
- the drive member being rotatably mounted to the support by having the hub part of the drive member rotatably mounted on the fixed shaft.
26. The scroll compressor as claimed in claim 22, wherein:
- the second end plate of the second scroll is rotatably supported on the flange part of the drive member.
27. The scroll compressor as claimed in claim 25, further comprising:
- a first bearing, the first end of the hub part being mounted on the fixed shaft by means of the first bearing; and/or
- a second bearing, the second end of the hub part being mounted on the fixed shaft by means of the second bearing.
28. The scroll compressor as claimed in claim 25, wherein:
- a step part is provided on a hole wall of the internal hole of the hub part of the drive member, the step part of the hub part of the drive member having a step face facing in the second direction,
- the fixed shaft has a step part, the step part of the fixed shaft having a step face facing in the first direction,
- the scroll compressor further comprises a first thrust bearing, the first thrust bearing being disposed between the step face of the step part of the hub part of the drive member and the step face of the step part of the fixed shaft.
29. The scroll compressor as claimed in claim 25, wherein
- the support comprises: a tubular part, and a flange part projecting radially from the tubular part of the support, the second end of the hub part of the drive member being supported on the flange part of the support.
30. The scroll compressor as claimed in claim 29, wherein
- an end face of the second end of the hub part of the drive member has an oil groove in an annular region of contact between the second end of the hub part of the drive member and the flange part of the support, the oil groove extending transversely from a radially inner side of the annular region of contact toward a radially outer side of the annular region of contact and thereby traversing a portion of the annular region of contact, and the oil groove being radially separated from a radially outer edge of the annular region of contact.
31. The scroll compressor as claimed in claim 30, wherein
- the oil groove is separated from an outer peripheral edge of the end face of the second end of the hub part of the drive member.
32. The scroll compressor as claimed in claim 24, wherein:
- the flange part of the drive member is in sealed connection with the outer wall of the first scroll, so as to form a suction chamber of the scroll compressor, and fluid enters the compression chamber via the suction chamber.
33. The scroll compressor as claimed in claim 32, wherein:
- the drive member comprises at least one fluid channel formed in the flange part of the drive member; the fluid channel has a fluid inlet formed in a surface, facing in the first direction, of the flange part of the drive member, and a fluid outlet formed in a surface, facing in the second direction, of the flange part of the drive member, such that fluid enters the fluid channel through the fluid inlet of the fluid channel, and enters the suction chamber through the fluid outlet.
34. The scroll compressor as claimed in claim 33, wherein:
- the fluid channel extends obliquely relative to an axial direction of the drive member, and the fluid outlet of the fluid channel is farther away from a rotation axis of the drive member than the fluid inlet is.
35. The scroll compressor as claimed in claim 34, wherein:
- if a first plane passes through a rotation axis of the drive member and a point on an axis of the fluid channel, said point being located at the fluid inlet, and a second plane is perpendicular to the first plane and parallel to the rotation axis of the drive member, then an angle between the axis of the fluid channel and the first plane is 0-60 degrees, and an angle between the axis of the fluid channel and the second plane is 5-60 degrees.
36. The scroll compressor as claimed in claim 34, wherein:
- the outer wall has a recess at a position corresponding to the position of the fluid outlet of the fluid channel, the recess being formed on a surface of the outer wall that faces toward a rotation axis of the first scroll; and a wall face of the recess that faces toward the rotation axis of the first scroll is gradually inclined or curved toward the rotation axis of the first scroll in a direction toward the first end plate of the first scroll.
Type: Application
Filed: Dec 29, 2022
Publication Date: Mar 13, 2025
Inventors: Yusong SUN (Tianjin), Li YAO (Tianjin), Liu WANG (Tianjin), Sanxiang LIU (Tianjin)
Application Number: 18/725,937