DRILLING COMPONENT
A drilling component includes a first end portion configured to be arranged to face the a first section of a drill string. The first end portion includes a first interconnecting portion configured to engage a corresponding interconnecting portion of the first section of the drill string. The drilling component further includes a hollow interior configured to extend along a length direction of the drill string and to form a part of a passage through the drill string. The drilling component has a wall defining the hollow interior, wherein an area of a first cross-section of the wall is smaller than an area of a second cross-section of the wall and wherein the first cross-section is arranged between the second cross-section and the first end portion.
The present invention generally relates to a drilling component to form part of a drill string. More specifically, the present invention relates to a drilling component configured to interconnect various sections of a drill string.
BACKGROUND OF THE INVENTIONPercussion drilling is used to create a long borehole via a plurality of elongate drill string rods coupled together end-to-end by interconnected externally and internally threaded ends. The well-established technique breaks rock by hammering impacts transferred from the rock drill bit, mounted at one end of the drill string, to the rock at the bottom of the borehole. Typically, the energy required to break the rock is generated by a hydraulically driven piston that contacts the end of the drill string (via a shank adaptor) to create a stress (or shock) wave that propagates through the drill string and ultimately to the base rock level. Conventional externally and internally threaded couplings are described in EP 2845993, EP2845991 A1, EP 1259703, EP 1232321 and U.S. Pat. No. 4,968,068.
When the externally and internally threaded ends of neighboring drill rods are coupled to create the drill string, the joint is typically subjected to bending forces during drilling. These bending moments fatigue the coupling and lead to breakage within the threaded portion of the joint. The drilling efficiency is also affected by the bending moments experienced by the coupling. Typically, it is the internally threaded end that is damaged and determines the operational lifetime of the coupling. In particular, stresses in the threaded section of the externally threaded end are typically considerable and transferred to the internally threaded end causing increased wearing of the internally threaded end leading to failure of the coupling.
Hence, it is an object of the present invention to try to overcome at least some of the deficiencies of present drill string couplings regarding service life of components and the drilling efficiency of the drill string.
SUMMARY OF THE INVENTIONIt is an objective of the present invention to provide a drilling component configured to interconnect sections of a drill string and capable of withstanding loading forces acting on the drill string in order to minimize the risk of failure of the drill string. It is a further objective to provide a drilling component having an improved resistance to bending moments in the drill string resultant for example from hole deviation or non-central strikes by the drive piston at the lowermost drill rod or at the shank adaptor. It is a further objective to provide a drilling component for shoulder contact interconnection systems and for bottom contact interconnection systems all the while forming an integral and secure unit within the assembled drill string. The present invention further stems from the idea of increasing the service life the interconnecting component consequently resulting in longer intervals between required maintenances. The present invention is further directed to the improvement of drilling efficiency through the development of a more robust drilling component.
At least some of these and other objects are achieved by providing a drilling component having the features in the independent claims. Preferred embodiments are defined in the dependent claims.
Therefore, according to a first aspect of the present invention, there is provided a drilling component configured to interconnect a first section and a second section of a drill string. The drilling component comprises a first end portion configured to be arranged to face the first section of the drill string, wherein the first end portion comprises a first interconnecting portion configured to engage a corresponding interconnecting portion of the first section of the drill string. The drilling component of the first aspect further comprises a hollow interior configured to extend along a length direction of the drill string and to form a part of a passage through the drill string. Still further, the drilling component comprises a wall defining the hollow interior, wherein an area of a first cross-section of the wall is smaller than an area of a second cross-section of the wall and wherein the first cross-section is arranged between the second cross-section and the first end portion.
The drilling component fulfils the function of coupling or interconnecting a first section of a drill string and a second section of a drill string. Within this specification the reference to the first and second sections of a drill string may encompass any component forming the assembled drill string which require interconnection by the drilling component such as, but not limited to, drill rods, a shank adaptor, drill tubes, a percussive hammer, a drill bit, a shaft or adaptor mounted at the driving end of the drill string or at the bit end of the drill string, etc. For instance, along the length of the drill string, the first section and the second section interconnected by the drilling component may both be drill rods or drill tubes. At the lowermost part of the drill string, i.e. closest to the bottom of the borehole, the first section may be a percussive hammer and the second section may be a drill rod or a drill tube. At the uppermost part of the drill string, i.e. closest to the mouth of the borehole, the first section may be a drill rod and the second section may be a shank adaptor. The drilling component is therefore advantageous in that it can interconnect any combination of the above exemplified first section and second section to form a drill string.
The drilling component further fulfils the function of transferring mechanical movements and impact forces through the sections of the drill string it interconnects. Accordingly, mechanical movements, such as the rotational movement exercised on the drill string by a hydraulically driven piston, and impact forces, such as the shock waves generated by a percussive hammer, may be transferred with minimal energy loss from one section of the drill string to the neighboring section of the drill string via the drilling component. The transferring of mechanical movement and impact forces enabled by the drilling component therefore results in a high drilling efficiency.
The interconnection is enabled by the first interconnecting portion comprised at the first end portion of the drilling component and by the corresponding interconnecting portion it engages. For example, the first interconnecting portion may comprise an externally threaded section and the corresponding interconnecting portion may comprise an internally threaded section together ensuring a secure coupling of the first section and second section of the drill string, having an improved resistance to bending moments in the drill string. Further embodiments of the first interconnecting portion will be discussed later within this specification.
The hollow interior of the drilling component enables the continuity of a passage along the length of the drill string, through each sections of the drill string. The part of this passage formed by the hollow interior of the drilling component therefore enables flushing medium, e.g. air or water, to travel through the length of the drill string without obstruction. Accordingly, the hollow interior of the drilling component permits high drilling efficiency.
The wall defining the hollow interior may be construed as the material enveloping the hollow interior and therefore enveloping the part of the passage formed by said hollow interior. Accordingly, the wall of the drilling component experiences stresses and strains induced by the bending moment and impact forces generated along the drill string during operation. Parameters of the wall, such as the type of material and the thickness of the material, i.e. the amount of material of the wall, along the drilling component permit a distribution of stresses along the wall in order to avoid or at least minimize stress concentrations in certain portions of the wall generally contributing to quicker wear and to a higher fatigue rate of the drilling component.
Accordingly, the present invention embodies a drilling component in which the area of a first cross-section of the wall is smaller than the area of a second cross-section of the wall, wherein the first cross-section is arranged between the second cross section and the first end portion of the drilling component. Within this specification, an area of a cross-section of the wall relates to the amount of material enveloping the hollow interior of the drilling component at a specific position along the length direction of the drill string. Therefore, the present invention embodies a reduction or removal of the material forming the wall towards the first end portion of the drilling component facing the first section of the drill string. The reduction or removal of material of the wall towards the first end portion of the drilling component consequently decreases the stiffness of the wall towards the first end portion, enabling a greater distribution of stress along the first interconnecting portion in the length direction of the drill string. For example, when considering the drilling component representing a male threaded spigot comprising an internal bore, the present invention embodies a greater removal of material of the wall surrounding the internal bore of the spigot towards its end facing the neighboring drill rod to which the spigot is coupled. Reducing the amount of material forming the wall of the spigot towards its end weakens the end portion of the spigot thus making it more susceptible to higher stress, consequently relieving some of the stress induced at opposite end of the spigot by bending moments and impact forces in the drill string. Accordingly, the stress distribution along the drilling component enabled by any removal of material towards the first end portion, i.e. smaller area of a cross-section of the wall, results in a greater resistance to wear and failure during operation, consequently resulting in a longer service life of the drilling component and in a greater drilling efficiency. Decreasing the stiffness of the wall towards the first end portion further decreases the stresses transferred to the corresponding interconnection portion engaged by the first interconnecting portion, which may decrease the wear induced on said corresponding interconnecting portion. As a result, this may increase the service life of the drilling component and drill string. Alternatively, the removal of material toward the first end portion of the drilling component may be defined in terms of the cross-sectional area of the hollow interior, expressing a larger hollowing out of the drilling component towards the first end portion. For instance, the present invention may embody a drilling component wherein a first cross-sectional area of the hollow interior is larger than a second cross-sectional area of the hollow interior, wherein the first cross-section is arranged between the second cross-section and the first end portion of the drilling component. The cross-sectional area of the hollow interior towards the first end portion may also be defined in terms inner diameter of the hollow interior of the drilling component, in the case of a cylindrical internal bore. For example, the present invention may embody a drilling component wherein a first inner diameter of the hollow interior is larger than a second inner diameter of the hollow interior, wherein the first inner diameter is arranged between the second inner diameter and the first end portion of the drilling component. The present invention is further advantageous in that it increases the resistance to bending moments and it is configured to better withstand the stresses resultant from transmission of the percussive shock wave both when the components of the drill string are perfectly aligned axially and also when deflected, i.e. being aligned slightly transverse to one another. It will further be appreciated that the drilling component according to the first aspect of the present invention is compatible with various applications of percussion drilling such as rotary drilling, top hammer drilling, down-the-hole drilling, etc.
According to an embodiment of the present invention, the first interconnecting portion may comprise an externally threaded section configured to engage the corresponding interconnecting portion of the first section of the drill string. The externally threaded section enables a secure coupling of a first section and second section of a drill string. The externally threaded section further permits efficient transfer of mechanical movement and impact forces to the corresponding interconnection portion it engages, resulting in greater drilling efficiency. For example, the first interconnecting portion may correspond to the threaded section of a male threaded spigot arranged at the lower end of a drill rod, i.e. second section of a drill string, and configured to securely engage a corresponding female threaded section arranged at the upper end of a neighboring drill rod, i.e. first section of the drill string, together forming an integral and secure unit within the assembled drill string. Alternatively to an externally threaded section, the first interconnecting portion may comprise a conical or polygonal interface, e.g. tapered drill rod, configured to engage a corresponding conical or polygonal interface of the first section of the drill string. The engagement of such conical interfaces yields a similar secure coupling and greater drilling efficiency as aforementioned in relation to the externally threaded section.
According to an embodiment of the present invention, the drilling component may comprise a second interconnecting portion configured to engage a corresponding interconnecting portion of a second section of the drill string. The second interconnecting portion may further comprise an internally threaded section configured to engage the corresponding interconnecting portion of the second section of the drill string. The internally threaded section enables a secure coupling of a second section and first section of a drill string. The internally threaded section further permits efficient transfer of mechanical movement and impact forces to the corresponding interconnection portion it engages, resulting in greater drilling efficiency. For example, the second interconnecting portion may correspond to the female threaded section arranged at the upper end of a drill rod, i.e. first section of the drill string, and configured to securely engage a corresponding threaded section of a male threaded spigot arranged at the lower end of a neighboring drill rod, i.e. second section of a drill string, together forming an integral and secure unit within the assembled drill string. Alternatively to an internally threaded section, the second interconnecting portion may comprise a conical or polygonal interface, e.g. tapered drill rod, as described in the previous embodiment.
According to an embodiment of the present invention, the drilling component may comprise a second interconnecting portion configured to be connected to a rock-drill piston interface. Within this specification, a rock-drill piston interface corresponds to a mechanical component enabling the joining of a first drill rod with the hydraulically driven piston inducing rotational movement of the drill string during drilling operations. For example, a rock-drill interface may correspond to a shank adaptor. The second interconnecting portion of the present embodiment is advantageous in that it enables the transfer of mechanical movement from the shank adaptor to the drill rod with minimal energy loss. In the case of top hammer drilling applications, the second interconnecting portion of the present embodiment also enables the transfer of impact forces from the shank adaptor to the drill rod with minimal energy loss. The present embodiment therefore enables great drilling efficiency of the drill string.
According to an embodiment of the present invention, the drilling component may comprise a shank positioned adjacent to the first interconnecting portion such that said first interconnecting portion may be arranged between the shank and the first end portion. The shank may be construed as a traditional region positioned adjacent the first interconnecting portion wherein a cross sectional profile at the transition region in a plane extending in a length direction of the drill string is curved such that a cross sectional area of the shank decreases axially towards the first interconnecting portion. The present embodiment is therefore advantageous in that the shank reinforces the drilling component against bending moments by reducing stress concentrations thus decreasing the risk of failure of the drilling component under load.
According to an embodiment of the present invention, the drilling component may comprise a radially outward protruding shoulder configured to transfer a force to the first section of the drill string along the length direction of said drill string. The present embodiment is advantageous in that the shoulder provides a contact surface between the first and second sections of the drill string increasing the transfer efficiency of impact forces from the second section of the drill string to the first section of the drill string. For example, in the case of a male threaded spigot, the shoulder may be construed as protruding radially outwards from the length direction of the drill string such that the outside diameter of the shoulder is greater than an outside diameter of the threaded section of the male threaded spigot. Accordingly, the present embodiment enables a shoulder contact interconnecting system.
According to an embodiment of the present invention, the first end portion may comprise an end surface configured to transfer a force to the first section of the drill string along the length direction of said drill string. The present embodiment is advantageous in that the end surface provides a contact surface between the first and second sections of the drill string, increasing the transfer efficiency of impact forces from the second section of the drill string to the first section of the drill string. Accordingly, the present embodiment enables a bottom contact interconnecting system.
According to an embodiment of the present invention, the part of the passage formed by the hollow interior of the drilling component may be formed by a first region and a second region, wherein the first region is arranged at the first end portion and extends at least partially along the first interconnecting portion and wherein the second region extends between the first region and a second end portion of the drilling component. Moreover, a cross-sectional area of the first region may be larger than a cross-sectional area of the second region. The present embodiment enables a transition in dimensions of the hollow interior of the drilling component between the second region and the first region. The present embodiment therefore encompasses a transition in stiffness of the wall forming the hollow interior along the length direction of the drill string. Accordingly, the first region may represent a weakened region of the first interconnecting portion enabling a stress distribution along the first interconnecting portion therefore reducing the stresses transferred to the corresponding interconnecting portion it engages. Consequently, the first region has the effect of decreasing the wear induced on said corresponding interconnecting portion thereby increasing the service life of the drilling component and the drill string. Furthermore, the first region preferably extends from the first end portion along 20% to 80% of the first interconnecting portion, more preferably along 30% to 60% of the first interconnecting portion and most preferably along 50% of the first interconnecting portion.
According to an embodiment of the present invention, the second region of the part of the passage may comprise a cylindrical bore. Furthermore, the first region of the part of the passage may comprise a cross-sectional shape conforming to a circle, an oval or a polygon. The present embodiment provides the possibility of having differently shaped sections of the part of the passage of the drill string formed by the hollow interior of the drilling component. For example, the hollow interior along the second region may encompass a circular cross-sectional profile, e.g. a cylindrical part of the passage in the length direction of the drill string, whereas the hollow interior along the first region may encompass an oval cross-sectional profile, e.g. an elliptical part of the passage in the length direction of the drill string. The provision of varying the shape of the part of the passage formed by the hollow interior of the drilling component enables the optimization of the stress distribution along the first interconnecting portion depending on the drilling application, material of wall defining the hollow interior, flushing requirement, etc.
According to a second aspect of the present invention, there is provided a percussion drill string comprising at least one of the drilling components defined according to the first aspect of the present invention. For example, several drill rods may be coupled together by drilling components according to the first aspect to from an integral, secure and long-lasting drill string.
Further objectives of, features of, and advantages with, the present invention will become apparent when studying the following detailed disclosure, the drawings and the appended claims. Those skilled in the art will realize that different features of the present invention can be combined to create embodiments other than those described in the following.
This and other aspects of the present invention will now be described in more detail, with reference to the appended drawings showing embodiment(s) of the invention.
Referring now to
Referring now to
The wall 320 in the first region 365 has a cylindrical profile. In other words, the first region 365 comprises a cylindrical bore. The wall 320 in the first region 365 is parallel to the wall 320 in the second region 375. The wall 320 in the first region is parallel to the length direction 140. The wall 320 is the second region is parallel to the length direction 140.
Referring now to
The person skilled in the art realizes that the present invention by no means is limited to the preferred embodiments described above. On the contrary, many modifications and variations are possible within the scope of the appended claims.
Claims
1. A drilling component configured to interconnect a first section and a second section of a drill string, the drilling component comprising:
- a first end portion configured to be arranged to face the first section, wherein the first end portion includes a first interconnecting portion configured to engage a corresponding interconnecting portion of the first section of the drill string;
- a hollow interior configured to extend along a length direction of the drill string and to form a part of a passage through the drill string; and
- a wall defining the hollow interior, wherein a part of the passage is formed by a first region having a first cross-section and a second region having a second cross-section, wherein the first region is arranged at the first end portion and extends at least partially along the first interconnecting portion, wherein the second region extends between the first region and a second end portion of the drilling component, wherein the wall in the first region has a cylindrical profile, wherein the wall in the first region is parallel to the wall in the second region, wherein the area of a first cross-section of the wall is smaller than the area of a second cross-section of the wall, and wherein the first cross-section is arranged between the second cross-section and the first end portion.
2. The drilling component according to claim 1, wherein the first interconnecting portion includes an externally threaded section configured to engage the corresponding interconnecting portion of the first section of the drill string.
3. The drilling component according to claim 1, further comprising a second interconnecting portion configured to engage a corresponding interconnecting portion of a second section of the drill string.
4. The drilling component according to claim 3, wherein the second interconnecting portion includes an internally threaded section configured to engage the corresponding interconnecting portion of the second section of the drill string.
5. The drilling component according to claim 1, further comprising a second interconnecting portion configured to be connected to a rock-drill piston interface.
6. The drilling component according to claim 1, further comprising a shank positioned adjacent to the first interconnecting portion, wherein the first interconnecting portion is arranged between the shank and the first end portion.
7. The drilling component according to claim 1, further comprising a radially outward protruding shoulder configured to transfer a force to the first section of the drill string along the length direction of said drill string.
8. The drilling component according to claim 7, wherein the first end portion includes an end surface configured to transfer a force to the first section of the drill string along the length direction of the drill string.
9. The drilling component according to claim 1, wherein a cross-sectional area of the first region is larger than a cross-sectional area of the second region.
10. The drilling component according to claim 1, wherein the second region of the part of the passage comprises a cylindrical bore.
11. The drilling component according to claim 1, wherein the first region of the part of the passage includes a cross-sectional shape conforming to a circle, an oval or a polygon.
12. A percussion drill string comprising at least one drilling component as claimed in claim 1.
Type: Application
Filed: Jan 30, 2023
Publication Date: Apr 3, 2025
Inventors: Tomas JANSSON (Sandviken), Anders NORDBERG (Sandviken)
Application Number: 18/834,245