REFRIGERATED CONTAINER
A refrigerated container includes: a container body having a refrigeration space to be cooled inside; a refrigerator configured to cool a circulation gas suctioned from the refrigeration space; a refrigerator casing disposed inside the container body and having a refrigerator accommodation space for accommodating the refrigerator inside; and a heat insulating material laminated on an outer wall surface of the refrigerator casing. An outlet flow path for connecting the refrigerator accommodation space and the refrigeration space to each other and guiding the circulation gas cooled in the refrigerator to the refrigeration space via a discharge port is formed inside the heat insulating material.
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The present disclosure relates to a refrigerated container.
The present application claims priority based on Japanese Patent Application No. 2022-211782 filed in Japan on Dec. 28, 2022 and Japanese Patent Application No. 2023-212162 filed in Japan on Dec. 15, 2023, the contents of which are incorporated herein by reference.
BACKGROUND ARTA refrigerated container is a container provided with a refrigeration function of freezing or refrigerating articles such as cargo accommodated in the container.
PTL 1 discloses an air refrigerant refrigerating apparatus including a freezing chamber that forms a refrigeration space, a compressor that suctions air in the freezing chamber and adiabatically compresses the air, a primary cooler that cools the compressed air by exchanging heat with a cooling fluid, and an expander that adiabatically expands the cooling-compressed air. In this air refrigerant refrigerating apparatus, the refrigeration space is partitioned into two communicating spaces via a heat insulating material, one space serves as an action space for cooling an object to be cooled, the other space serves as a discharge space for discharging air used for cooling, and low-temperature air obtained by the expander is supplied to the freezing chamber to form the refrigeration space.
CITATION LIST Patent Literature
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- [PTL 1] Japanese Unexamined Patent Application Publication No. 2008-180449
In PTL 1, since a heat exchanger that can be a heat source is disposed inside the refrigeration space, there is a concern that the heat insulation performance of the freezing chamber may be deteriorated. When the heat insulation performance of the freezing chamber is low, since it is necessary to increase the thickness of the heat insulating material provided on an inner surface of the freezing chamber, there is a problem in that the refrigeration space becomes small.
In view of the above circumstances, an object of at least one embodiment of the present disclosure is to provide a refrigerated container capable of improving heat insulation performance of a refrigeration space.
Solution to ProblemA refrigerated container according to at least one embodiment of the present disclosure includes:
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- a container body having a refrigeration space to be cooled inside;
- a refrigerator configured to cool a circulation gas suctioned from the refrigeration space;
- a refrigerator casing disposed inside the container body and having a refrigerator accommodation space for accommodating the refrigerator inside; and
- a heat insulating material laminated on an outer wall surface of the refrigerator casing, in which
- an outlet flow path for connecting the refrigerator accommodation space and the refrigeration space to each other and guiding the circulation gas cooled in the refrigerator to the refrigeration space via a discharge port is formed inside the heat insulating material.
According to at least one embodiment of the present disclosure, there is provided a refrigerated container capable of improving heat insulation performance of a refrigeration space.
Hereinafter, some embodiments of the present disclosure will be described with reference to the accompanying drawings. However, dimensions, materials, shapes, and relative dispositions of components described as the embodiments or illustrated in the drawings are not intended to limit the scope of the present disclosure, and are merely examples for describing the present disclosure.
Refrigerated ContainerAs shown in
The container body 2 may be a transport container used for transporting cargo or the like. The container body 2 may be a standard transport container such as a 10 ft container, a 20 ft container, or a 40 ft container.
Refrigerator CasingIn the embodiment shown in
The refrigerator 3 is configured to cool a circulation gas that is a gas suctioned from the refrigeration space 20 via a suction port 27 (opening) for suctioning a gas such as air in the refrigeration space 20. The gas (circulation gas) cooled by the refrigerator 3 is returned to the refrigeration space 20 via a discharge port 26 (opening) for blowing out a gas such as air to the refrigeration space 20. As shown in
The circulation line 28 is a passage extending from the suction port 27 to the discharge port 26, and the circulation gas suctioned from the refrigeration space 20 via the suction port 27 flows through the circulation line 28. The compressor 31 is configured to compress a gas (circulation gas) suctioned from the refrigeration space 20 via the suction port 27. By driving the compressor 31, a gas (internal gas) inside the refrigeration space 20 is suctioned to the circulation line 28 via the suction port 27. The circulation gas compressed in the compressor 31 is higher in temperature and pressure than before being introduced into the compressor 31 to become a high-temperature and high-pressure gas.
The heat exchanger 32 is configured to cool the high-temperature and high-pressure circulation gas compressed in the compressor 31. The expander 33 is configured to expand the circulation gas cooled by the heat exchanger 32. The low-temperature circulation gas expanded in the expander 33 is guided to the discharge port 26 by the circulation line 28, and is blown out from the circulation line 28 to the refrigeration space 20 via the discharge port 26.
The circulation line 28 includes a suction gas line 28A for guiding the circulation gas suctioned from the suction port 27 to the compressor 31, a compressed gas line 28B for guiding the circulation gas compressed in the compressor 31 to the expander 33, and an expansion gas line 28C for guiding the circulation gas expanded in the expander 33 to the discharge port 26.
Heat ExchangerThe heat exchanger 32 is configured to perform heat exchange between the circulation gas flowing through the suction gas line 28A and the circulation gas flowing through the compressed gas line 28B. By being compressed in the compressor 31, the circulation gas flowing through the compressed gas line 28B has a higher temperature than the circulation gas flowing through the suction gas line 28A. By the heat exchange in the heat exchanger 32, the circulation gas flowing through the compressed gas line 28B is cooled by the circulation gas flowing through the suction gas line 28A, and the circulation gas flowing through the suction gas line 28A is heated by the circulation gas flowing through the compressed gas line 28B.
CoolerAs shown in
In the embodiments shown in
The liquid coolant whose temperature has risen by exchanging heat with the circulation gas flowing through the compressed gas line 28B in the cooler 34 is sent to the liquid coolant circulation line 35 by the pump 37 and is cooled by the cooling device 36 including the radiator 361. The liquid coolant cooled by the cooling device 36 is supplied to the cooler 34 via the liquid coolant circulation line 35. The refrigerant circulating through the liquid coolant circulation line 35 is not limited to a liquid and may be a gas. The refrigerant circulating through the liquid coolant circulation line 35 may be an antifreeze such as glycol water. It is preferable that the refrigerant circulating through the liquid coolant circulation line 35 has a lower freezing point than water.
Expander, Electric MotorIn some embodiments, the expander 33 may be connected to the compressor 31 via a rotary shaft 38. In the embodiments shown in
As shown in
In the embodiment shown in
Considering the flow of a gas (cold air) such as air in the refrigeration space 20, it is preferable that the discharge port 26 is formed below the suction port 27. It is preferable that the outlet-side communication hole 47 is formed below the inlet-side communication hole 48.
Heat Insulating MaterialAs shown in
In some embodiments, as shown in
According to the above-described configuration, the heat insulating material 5 is disposed between the refrigerator casing 4 and the refrigeration space 20, and the refrigerator 3 that can be a heat source is disposed inside the refrigerator casing 4. In this manner, the heat insulation performance of the refrigeration space 20 can be relatively improved. In a case where the heat insulation performance of the refrigeration space 20 is high, since the thickness of the heat insulating material attached to (laminated on) the inner surface of the container body 2 (the inner surface of each of the plurality of walls 21 to 24) can be reduced, the refrigeration space 20, which is an internal space of the refrigerated container 1, can be enlarged.
In addition, according to the above-described configuration, the outlet flow path 6 is formed inside the heat insulating material 5. In this manner, the heat dissipation of the circulation gas (cold air) flowing through the outlet flow path 6 can be suppressed without separately performing heat insulation construction on the outlet flow path 6. By suppressing the heat dissipation of the circulation gas flowing through the outlet flow path 6, it is possible to suppress the occurrence of unevenness in the temperature distribution of the circulation gas guided to the refrigeration space 20 via the discharge port 26. In addition, by suppressing the heat dissipation of the circulation gas in the outlet flow path 6, it is possible to effectively guide the circulation gas cooled in the refrigerator 3 to the refrigeration space 20.
In some embodiments, as shown in
According to the above-described configuration, the inlet flow path 7 is formed inside the heat insulating material 5. In this manner, the heat dissipation of the circulation gas flowing through the inlet flow path 7 can be suppressed. By suppressing the heat dissipation of the circulation gas flowing through the inlet flow path 7, the thermal energy of the circulation gas guided to the refrigerator 3 via the inlet flow path 7 can be effectively utilized as a heating source of the refrigerator 3 (heat exchanger 32).
Shape of Outlet Flow PathIn some embodiments, as shown in
In some embodiments, as shown in
In some embodiments, as shown in
In some embodiments, as shown in
In some embodiments, as shown in
In some embodiments, as shown in
In some embodiments, as shown in
The ceiling plate portion 43 extends along the direction orthogonal to the height direction of the container body 2 from an upper end portion of the back plate portion 42 and covers an upper side of the refrigerator 3. An outer wall surface of the ceiling plate portion 43 faces an inner surface of the ceiling wall 21 with a gap therebetween. The bottom plate portion 44 extends along the direction orthogonal to the height direction of the container body 2 from a lower end portion of the back plate portion 42 and covers a lower side of the refrigerator 3. An outer wall surface of the bottom plate portion 44 faces an inner surface (floor surface 221) of the bottom wall 22 with a gap therebetween.
As shown in
In some embodiments, as shown in
In the illustrated embodiment, the back surface side heat insulating material 5A includes an upper portion located on the refrigeration space 20 side with respect to the back surface 421 of the back plate portion 42 and above the outer wall surface of the ceiling plate portion 43, and a lower portion located on the refrigeration space 20 side with respect to the back surface 421 of the back plate portion 42 and below the outer wall surface of the bottom plate portion 44. In some other embodiments, the upper surface side heat insulating material 5B may include the upper portion, and the lower surface side heat insulating material 5C may include the lower portion. It is preferable that the upper portion abuts against the inner surface of the ceiling wall 21. It is preferable that the lower portion abuts against the inner surface of the bottom wall 22.
As shown in
According to the above-described configuration, since the heat insulating material 5 includes the back surface side heat insulating material 5A, the upper surface side heat insulating material 5B, and the lower surface side heat insulating material 5C, the heat input to the refrigerator accommodation space 40 or the heat dissipation from the refrigerator accommodation space 40 can be suppressed. The heat insulating material 5 including the back surface side heat insulating material 5A, the upper surface side heat insulating material 5B, and the lower surface side heat insulating material 5C can make the shape of the outlet flow path 6 formed inside the heat insulating material 5 appropriate according to the position of the outlet-side communication hole 47 (47A, 47B) or the discharge port 26. In addition, the heat insulating material 5 including the back surface side heat insulating material 5A, the upper surface side heat insulating material 5B, and the lower surface side heat insulating material 5C can make the shape of the inlet flow path 7 formed inside the heat insulating material 5 appropriate according to the position of the inlet-side communication hole 48 (48A, 48B) or the suction port 27. The heat insulating material 5 including the back surface side heat insulating material 5A, the upper surface side heat insulating material 5B, and the lower surface side heat insulating material 5C can be reused in the container body 2 having a different standard size without changing the refrigerator 3 or the refrigerator casing 4 by changing the thickness of each of the parts 5A, 5B, 5C, 5D, and 5E of the heat insulating material.
In some embodiments, in the heat insulating material 5 described above, each of the back surface side heat insulating material 5A, the upper surface side heat insulating material 5B, and the lower surface side heat insulating material 5C is configured separately.
According to the above-described configuration, by configuring each of the back surface side heat insulating material 5A, the upper surface side heat insulating material 5B, and the lower surface side heat insulating material 5C separately, each of the parts 5A, 5B, and 5C of the heat insulating material can be brought into close contact with the refrigerator casing 4. Therefore, the leakage of the fluid through the gap between the heat insulating material 5 and the refrigerator casing 4 can be effectively suppressed. In addition, since each of the parts 5B and 5C of the heat insulating material can be brought into close contact with the inner surface of the container body 2, the leakage of the fluid through the gap between the heat insulating material 5 and the container body 2 can be effectively suppressed. In addition, by configuring each of the back surface side heat insulating material 5A, the upper surface side heat insulating material 5B, and the lower surface side heat insulating material 5C separately, each of the severely damaged or deteriorated parts 5A, 5B, and 5C of the heat insulating material can be replaced alone, and thus the maintainability of the heat insulating material can be improved. In the heat insulating material 5, each of the pair of side surface side heat insulating materials 5D and 5E may also be configured separately by each of the back surface side heat insulating material 5A, the upper surface side heat insulating material 5B, and the lower surface side heat insulating material 5C.
In some embodiments, as shown in
According to the above-described configuration, the outlet flow path 6 is connected to the refrigerator accommodation space 40 via the outlet-side communication hole 47A formed in the back plate portion 42. In this case, since the length of the pipe in the refrigerator accommodation space 40 for guiding the circulation gas from the refrigerator 3 to the outlet flow path 6 can be made short, the heat dissipation from the pipe can be suppressed. In addition, in a case where the length of the pipe is short, the heat insulation construction for the pipe is facilitated by that amount. In addition, according to the above-described configuration, even in a case where the thickness of the heat insulating material covering the lower side of the refrigerator casing 4 is relatively small, the outlet flow path 6 can be formed inside the heat insulating material.
In some embodiments, as shown in
According to the above-described configuration, the inlet flow path 7 is connected to the refrigerator accommodation space 40 via the inlet-side communication hole 48A formed above the outlet-side communication hole 47A of the back plate portion 42. In this case, since the length of the pipe in the refrigerator accommodation space 40 for guiding the circulation gas from the inlet flow path 7 to the refrigerator 3 can be made short, the heat dissipation from the pipe can be suppressed. In addition, according to the above-described configuration, even in a case where the thickness of the heat insulating material covering the upper side of the refrigerator casing 4 is relatively small, the inlet flow path 7 can be formed inside the heat insulating material.
In some embodiments, as shown in
According to the above-described configuration, the outlet flow path 6 is connected to the refrigerator accommodation space 40 via the outlet-side communication hole 47B formed in the bottom plate portion 44. In this case, it becomes easy to install the discharge port 26 on the lower side (floor surface side) in the height direction of the container body 2. By making the difference between the discharge port 26 and the suction port 27 in the height direction of the container body 2 large, it is possible to effectively suppress the occurrence of unevenness in the temperature distribution in the height direction of the container body 2 in the refrigeration space 20.
In some embodiments, as shown in
According to the above-described configuration, the inlet flow path 7 is connected to the refrigerator accommodation space 40 via the inlet-side communication hole 48B formed in the ceiling plate portion 43. In this case, it becomes easy to install the suction port 27 on the upper side (ceiling surface side) in the height direction of the container body 2.
Each of the outlet flow path 6 and the inlet flow path 7 does not overlap with the back plate portion 42 when viewed from one side in the longitudinal direction of the container body 2. In this manner, the thickness of the back surface side heat insulating material 5A can be reduced.
Laying MemberAccording to the above-described configuration, the circulation gas (cold air) guided to the gas flow path 80 via the discharge port 26 flows above the upper surface of the laying member 8 after flowing through the gas flow path 80. In this case, since the circulation gas (cold air) guided to the refrigeration space 20 via the discharge port 26 can be guided to a wide range of the refrigeration space 20, even in a case where a load to be cooled is placed on the upper surface of the laying member 8, the entire refrigeration space 20 can be effectively cooled.
Shapes of Discharge Port and Suction PortIn some embodiments, as shown in
According to the above-described configuration, the discharge port 26 including the first opening portion 261 can introduce the circulation gas into a relatively wide range in the width direction of the refrigeration space 20. The suction port 27 including the second opening portion 271 can suction the internal gas from a relatively wide range in the width direction of the refrigeration space 20. In this manner, it is possible to effectively suppress the occurrence of unevenness in the temperature distribution in the width direction of the refrigeration space 20.
In some embodiments, as shown in
According to the above-described configuration, the discharge port 26 including the first upper opening portion 262 can introduce the circulation gas into a relatively wide range in the height direction of the refrigeration space 20. The suction port 27 including the first lower opening portion 272 can suction the internal gas from a relatively wide range in the height direction of the refrigeration space 20. In this manner, it is possible to effectively suppress the occurrence of unevenness in the temperature distribution in the height direction of the refrigeration space 20.
In some embodiments, as shown in
The discharge port 26 extends upward from the other ends of the pair of edge portions 261A and 261B along the height direction of the container body 2, and a part of the shape of the discharge port 26 is formed by a pair of edge portions 263A and 263B that are spaced apart and face each other in the width direction of the container body 2. The suction port 27 extends downward from the other ends of the pair of edge portions 271A and 271B along the height direction of the container body 2, and a part of the shape of the suction port 27 is formed by a pair of edge portions 273A and 273B that are spaced apart and face each other in the width direction of the container body 2.
According to the above-described configuration, the discharge port 26 including the second upper opening portion 263 can introduce the circulation gas into a relatively wide range in the height direction of the refrigeration space 20. The suction port 27 including the second lower opening portion 273 can suction the internal gas from a relatively wide range in the height direction of the refrigeration space 20. In this manner, it is possible to effectively suppress the occurrence of unevenness in the temperature distribution in the height direction of the refrigeration space 20.
Material of Heat Insulating MaterialIn some embodiments, as the material of the heat insulating material 5 described above, a heat insulating material having a thermal conductivity of 0.03 W/(m·K) or less, such as urethane or phenovaboard is used. By using a relatively hard heat insulating material such as urethane or phenovaboard as the material of the heat insulating material 5, compared to a case of using a soft heat insulating material such as glass wool, it is possible to easily form the outlet flow path 6 or the inlet flow path 7 in the heat insulating material 5 and suppress deformation of the heat insulating material 5 during use of the refrigerated container 1.
Metal PlateAccording to the above-described configuration, since the metal plate 9 can suppress the heat insulating material 5 from being damaged or deteriorated and the function of the heat insulating material 5 from being deteriorated due to a collision of the load during the unloading work or cleaning of the container, the heat insulation performance of the heat insulating material 5 can be maintained for a relatively long period of time. By adopting a metal having a smaller heat capacity than the heat insulating material 5 for the metal plate 9, it is possible to shorten the period required for cooling the refrigeration space 20.
Water-repellent Layer, Waterproof LayerIn some embodiments, as shown in
According to the above-described configuration, since the water-repellent layer 10A or the waterproof layer 10B can suppress the deterioration in the function of the heat insulating material 5 due to the heat insulating material 5 being wet by cleaning of the container or the like, the heat insulation performance of the heat insulating material 5 can be maintained for a relatively long period of time. The surface 51 of the heat insulating material 5 may have a portion where the metal plate 9, the water-repellent layer 10A, and the waterproof layer 10B are not laminated.
Outlet Flow Path Side Metal PlateAccording to the above-described configuration, the outlet flow path side metal plate 11 laminated on the inner surface 60 of the outlet flow path 6 serves as a reinforcing material, so that the strength of the heat insulating material 5 can be improved. In addition, the outlet flow path side metal plate 11 can suppress damage or deterioration of the inner surface 60 of the outlet flow path 6.
Outlet Flow Path Side Water-repellent Layer, Outlet Flow Path Side Waterproof LayerIn some embodiments, as shown in
According to the above-described configuration, the outlet flow path side water-repellent layer 12A or the outlet flow path side waterproof layer 12B can suppress condensed water from entering the heat insulating material 5 via the outlet flow path 6 to deteriorate the heat insulation performance of the heat insulating material 5. The inner surface 60 of the outlet flow path 6 may have a portion where the outlet flow path side metal plate 11, the outlet flow path side water-repellent layer 12A, and the outlet flow path side waterproof layer 12B are not laminated.
Inlet Flow Path Side Metal PlateAccording to the above-described configuration, the inlet flow path side metal plate 13 laminated on the inner surface 70 of the inlet flow path 7 serves as a reinforcing material, so that the strength of the heat insulating material 5 can be improved. In addition, the inlet flow path side metal plate 13 can suppress damage or deterioration of the inner surface 70 of the inlet flow path 7.
Inlet Flow Path Side Water-repellent Layer, Inlet Flow Path Side Waterproof LayerIn some embodiments, as shown in
According to the above-described configuration, the inlet flow path side water-repellent layer 14A or the inlet flow path side waterproof layer 14B can suppress condensed water from entering the heat insulating material 5 via the inlet flow path 7 to deteriorate the heat insulation performance of the heat insulating material 5. The inner surface 70 of the inlet flow path 7 may have a portion where the inlet flow path side metal plate 13, the inlet flow path side water-repellent layer 14A, and the inlet flow path side waterproof layer 14B are not laminated.
Refrigerated Container According to Another EmbodimentA refrigerated container 1 according to another embodiment will be described.
A configuration of an outlet flow path 6 according to another embodiment will be described. As shown in
In the embodiment illustrated in
In the embodiment illustrated in
In the embodiment illustrated in
The action and effect of the outlet flow path 6 according to another embodiment will be described. According to another embodiment, as illustrated in
According to another embodiment, since the end portion 5Ab (at least the part 6a1 of the upper surface 6a of the outlet flow path 6) of the lower surface 5Aa of the back surface side heat insulating material 5A abuts against the upper surface 8a of the rail member 8, it is possible to prevent the circulation gas from being blown out from the outlet flow path 6 to the refrigeration space 20 without passing through the gas flow path 80. Specifically, it is possible to prevent the circulation gas flowing through the third outlet flow path portion 6C from blowing out to the refrigeration space 20.
According to another embodiment, since the part of the floor surface 221 of the bottom wall 22 faces the outlet flow path 6, the frozen matter formed by the freezing of the moisture contained in the circulation air can be deposited on the part of the floor surface 221, and it is possible to prevent the discharge port 26 from being blocked. Further, according to another embodiment, as illustrated in
According to another embodiment, since the lower portion of the side surface 5Ca of the lower surface side heat insulating material 5C is inclined downward toward the refrigeration space 20 side, the circulation air flows through the outlet flow path 6 to approach the direction (longitudinal direction D1) in which the gas flow path 80 extends. For this reason, the circulation air can smoothly flow into the gas flow path 80 from the outlet flow path 6.
According to another embodiment, the first outlet flow path portion 6A is formed inside one first heat insulating block BL1, and the second outlet flow path portion 6B is formed inside one second heat insulating block BL2. Therefore, compared to a case where the first outlet flow path portion 6A is formed by combining a plurality of the first heat insulating blocks BL1, the number of the first heat insulating blocks BL1 required to form the first outlet flow path portion 6A can be reduced. In addition, compared to a case where the plurality of first heat insulating blocks BL1 are combined, the manufacturing error of the first outlet flow path portion 6A can be reduced, and the heat insulating properties can be improved. The second heat insulating block BL2 can also exhibit the same action and effect.
Inlet Flow PathA configuration of an inlet flow path 7 according to another embodiment will be described. As shown in
In the embodiment illustrated in
In the embodiment illustrated in
The opening of the suction port filter 89 is set based on the area of the suction port 27. Specifically, the opening of the suction port filter 89 is set to be small as the flow speed of the circulation gas flowing into the inlet flow path forming portion 90 decreases as the area of the suction port 27 increases.
In the embodiment illustrated in
As shown in
In the embodiment illustrated in
The action and effect of the inlet flow path 7 according to another embodiment will be described. According to another embodiment, since the inlet 95 of the drain hole 94 is formed in the lower surface 7a of the inlet flow path 7, even when the droplets are generated in the inlet flow path 7 (for example, even when the ice formed during the cooling operation becomes droplets), the droplets can be discharged from the inlet flow path 7 to the refrigeration space 20.
According to another embodiment, since the collecting plate 92 is provided in the inlet flow path 7, the foreign matter flowing through the inlet flow path 7 together with the circulation gas collides with the collecting plate 92, so that it is possible to suppress the foreign matter from entering the refrigerator 3. Further, according to another embodiment, since the plurality of first collecting plates 92A and the plurality of second collecting plates 92B are alternately disposed along the width direction D2 in the inlet flow path 7, the foreign matter collides with the first collecting plate 92A or the second collecting plate 92B, so that it is possible to further suppress the foreign matter from entering the refrigerator 3.
According to another embodiment, since the suction port filter 89 is provided in the suction port 27, and the inlet opening filter 93 is provided in the inlet opening 71, the pressure loss of the circulation gas guiding to the refrigerator 3 can be reduced while suppressing the foreign matter from entering by removing relatively large foreign matter with the suction port filter 89 and removing relatively small foreign matter with the inlet opening filter 93. According to another embodiment, since the suction surface 96 is inclined, it is possible to suppress the droplets or foreign matter falling from the suction port filter 89 from entering the inlet flow path 7. According to another embodiment, when the area of the suction port 27 increases, the opening of the suction port filter 89 is set to be small. Therefore, it is possible to suppress the droplets or foreign matter from entering the inlet flow path 7. According to another embodiment, since the suction port filter 89 has a longitudinal direction along the width direction D2, even when icing is formed in a part of the suction port filter 89, an opening area of the remaining part can be maintained at a certain level or more. For this reason, the circulation gas can flow into the inlet flow path forming portion 90 at a low speed, and the pressure loss of the circulation gas can be reduced.
A configuration of a facing surface heat insulating material 98 according to another embodiment will be described. As shown in
One facing surface heat insulating material 98A (98) covers the entire inlet-side communication hole 48 when viewed from the longitudinal direction D1. The other facing surface heat insulating material 98B (98) is located on the other side in the width direction D2 with respect to the one facing surface heat insulating material 98 A. The other facing surface heat insulating material 98B covers the entire heat exchanger 32 when viewed from the longitudinal direction D1.
A lower end portion 99A of the one facing surface heat insulating material 98A overlaps with an upper end portion 99C of the back surface side heat insulating material 5A in the height direction D3. Similarly, a lower end portion 99B of the other facing surface heat insulating material 98B overlaps with the upper end portion 99C of the back surface side heat insulating material 5A in the height direction D3.
The action and effect of the facing surface heat insulating material 98 according to another embodiment will be described. According to another embodiment, by providing the two facing surface heat insulating materials 98 in the portion 97 of the facing surface 422 of the back plate portion 42, the heat insulating properties of the refrigerator 3 can be improved. Further, by separating the one facing surface heat insulating material 98A from the other facing surface heat insulating material 98B covering the entire heat exchanger 32, the deterioration in the heat insulating properties of the other facing surface heat insulating material 98B can be suppressed.
According to another embodiment, the refrigerator 3 is covered with the back surface side heat insulating material 5A, the one facing surface heat insulating material 98A, and the other facing surface heat insulating material 98B in the height direction D3. Therefore, the heat insulating properties of the refrigerator 3 can be improved.
In the present specification, expressions representing relative or absolute dispositions such as “in a certain direction”, “along a certain direction”, “parallel”, “orthogonal”, “center”, “concentric”, and “coaxial” not only strictly represent the dispositions, but also represent a state where the dispositions are relatively displaced with a tolerance or at an angle or a distance to such an extent that the same function can be obtained.
For example, expressions representing that things are in an equal state such as “same”, “equal”, and “homogeneous” not only strictly represent an equal state, but also represent a state where a difference exists with a tolerance or to such an extent that the same function can be obtained.
Further, in the present specification, expressions representing shapes such as a quadrangular shape and a cylindrical shape not only represent shapes such as a quadrangular shape and a cylindrical shape in a geometrically strict meaning, but also represent shapes including an uneven portion or a chamfered portion within a range where the same effect can be obtained.
Further, in the present specification, expressions such as “being provided with”, “including”, and “having” one component are not exclusive expressions excluding the presence of other components.
The present disclosure is not limited to the above-described embodiments, and also includes an embodiment in which modifications are added to the above-described embodiments and an embodiment in which the embodiments are combined with each other as appropriate.
The contents described in some embodiments described above are understood as follows, for example.
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- 1) A refrigerated container (1) according to at least one embodiment of the present disclosure includes:
- a container body (2) having a refrigeration space (20) to be cooled inside;
- a refrigerator (3) configured to cool a circulation gas suctioned from the refrigeration space (20);
- a refrigerator casing (4) disposed inside the container body (2) and having a refrigerator accommodation space (40) for accommodating the refrigerator (3) inside; and
- a heat insulating material (5) laminated on an outer wall surface (41) of the refrigerator casing (4), in which
- an outlet flow path (6) for connecting the refrigerator accommodation space (40) and the refrigeration space (20) to each other and guiding the circulation gas cooled in the refrigerator (3) to the refrigeration space (20) via a discharge port (26) is formed inside the heat insulating material (5).
According to the configuration of 1) above, the heat insulating material (5) is disposed between the refrigerator casing (4) and the refrigeration space (20), and the refrigerator (3) that can be a heat source is disposed inside the refrigerator casing (4). In this manner, the heat insulation performance of the refrigeration space (20) can be relatively improved. In a case where the heat insulation performance of the refrigeration space (20) is high, since the thickness of the heat insulating material attached to the inner surface of the container body (2) can be reduced, the refrigeration space (20), which is an internal space of the refrigerated container (1), can be enlarged.
In addition, according to the configuration of 1) above, the outlet flow path (6) is formed inside the heat insulating material (5). In this manner, the heat dissipation of the circulation gas (cold air) flowing through the outlet flow path (6) can be suppressed without separately performing heat insulation construction on the outlet flow path (6). By suppressing the heat dissipation of the circulation gas flowing through the outlet flow path (6), it is possible to suppress the occurrence of unevenness in the temperature distribution of the circulation gas guided to the refrigeration space (20) via the discharge port (26). In addition, by suppressing the heat dissipation of the circulation gas in the outlet flow path (6), it is possible to effectively guide the circulation gas cooled in the refrigerator (3) to the refrigeration space (20).
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- 2) In some embodiments, in the refrigerated container (1) according to 1) above,
- an inlet flow path (7) for connecting the refrigerator accommodation space (40) and the refrigeration space (20) to each other and guiding the circulation gas suctioned from the refrigeration space (20) to the refrigerator (3) via a suction port (27) is formed inside the heat insulating material (5).
According to the configuration of 2) above, the inlet flow path (7) is formed inside the heat insulating material (5). In this manner, the heat dissipation of the circulation gas flowing through the inlet flow path (7) can be suppressed. By suppressing the heat dissipation of the circulation gas flowing through the inlet flow path (7), the thermal energy of the circulation gas guided to the refrigerator (3) via the inlet flow path (7) can be effectively utilized as a heating source of the refrigerator (3).
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- 3) In some embodiments, in the refrigerated container (1) according to 1) or 2) above,
- the outlet flow path (6) includes, in at least a part, a flow path area expansion portion (62) in which a flow path area increases toward a refrigeration space (20) side.
According to the configuration of 3) above, by providing the flow path area expansion portion (62) in the outlet flow path (6), the opening area required at the discharge port (26) can be secured while suppressing the pressure loss in the outlet flow path (6).
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- 4) In some embodiments, in the refrigerated container (1) according to 3) above,
- the flow path area expansion portion (62) of the outlet flow path (6) is provided from an outlet opening (61), which is connected to the refrigerator accommodation space (40) of the outlet flow path (6), to the discharge port (26).
According to the configuration of 4) above, by providing the flow path area expansion portion (62) from the outlet opening (61) of the outlet flow path (6) to the discharge port (26), the thickness of the heat insulating material (5) required to secure the opening area required at the discharge port (26) is reduced. By minimizing the thickness of the heat insulating material (5) the refrigeration space (20) can be enlarged. In addition, according to the configuration of 4) above, since unnecessary bends or the like are not formed in the outlet flow path (6), it is possible to reduce the pressure loss in the outlet flow path (6).
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- 5) In some embodiments, in the refrigerated container (1) according to any one of 1) to 4) above,
- the refrigerator casing (4) includes
- a back plate portion (42) that extends along a direction orthogonal to a longitudinal direction of the container body (2) on a refrigeration space (20) side with respect to the refrigerator (3),
- a ceiling plate portion (43) that extends along a direction orthogonal to a height direction of the container body (2) from an upper end portion of the back plate portion (42) and that covers an upper side of the refrigerator (3), and
- a bottom plate portion (44) that extends along the direction orthogonal to the height direction of the container body (2) from a lower end portion of the back plate portion (42) and that covers a lower side of the refrigerator (3), and
- the outlet flow path (6) is connected to the refrigerator accommodation space (40) via an outlet-side communication hole (47A) formed in the back plate portion (42).
According to the configuration of 5) above, the outlet flow path (6) is connected to the refrigerator accommodation space (40) via the outlet-side communication hole (47A) formed in the back plate portion (42). In this case, since the length of the pipe in the refrigerator accommodation space (40) for guiding the circulation gas from the refrigerator (3) to the outlet flow path (6) can be made short, the heat dissipation from the pipe can be suppressed. In addition, in a case where the length of the pipe is short, the heat insulation construction for the pipe is facilitated by that amount. In addition, according to the configuration of 5) above, even in a case where the thickness of the heat insulating material covering the lower side of the refrigerator casing (4) is relatively small, the outlet flow path (6) can be formed inside the heat insulating material.
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- 6) In some embodiments, in the refrigerated container (1) according to 5) above,
- an inlet flow path (7) for connecting the refrigerator accommodation space (40) and the refrigeration space (20) to each other and guiding the circulation gas suctioned from the refrigeration space (20) to the refrigerator accommodation space (40) via a suction port (27) is formed inside the heat insulating material (5), and
- the inlet flow path (7) is connected to the refrigerator accommodation space (40) via an inlet-side communication hole (48A) formed above the outlet-side communication hole (47A) of the back plate portion (42).
According to the configuration of 6) above, the inlet flow path (7) is connected to the refrigerator accommodation space (40) via the inlet-side communication hole (48A) formed above the outlet-side communication hole (47A) of the back plate portion (42). In this case, since the length of the pipe in the refrigerator accommodation space (40) for guiding the circulation gas from the inlet flow path (7) to the refrigerator (3) can be made short, the heat dissipation from the pipe can be suppressed. In addition, according to the configuration of 6) above, even in a case where the thickness of the heat insulating material covering the upper side of the refrigerator casing (4) is relatively small, the inlet flow path (7) can be formed inside the heat insulating material.
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- 7) In some embodiments, in the refrigerated container (1) according to any one of 1) to 4) above,
- the refrigerator casing (4) includes
- a back plate portion (42) that extends along a direction orthogonal to a longitudinal direction of the container body (2) on a refrigeration space (20) side with respect to the refrigerator (3),
- a ceiling plate portion (43) that extends along a direction orthogonal to a height direction of the container body (2) from an upper end portion of the back plate portion (42) and that covers an upper side of the refrigerator (3), and
- a bottom plate portion (44) that extends along the direction orthogonal to the height direction of the container body (2) from a lower end portion of the back plate portion (42) and that covers a lower side of the refrigerator (3), and
- the outlet flow path (6) is connected to the refrigerator accommodation space (40) via an outlet-side communication hole (47B) formed in the bottom plate portion (44)
According to the configuration of 7) above, the outlet flow path (6) is connected to the refrigerator accommodation space (40) via the outlet-side communication hole (47B) formed in the bottom plate portion (44). In this case, it becomes easy to install the discharge port (26) on the lower side (floor surface side) in the height direction of the container body (2). By making the difference between the discharge port (26) and the suction port (27) in the height direction of the container body (2) large, it is possible to effectively suppress the occurrence of unevenness in the temperature distribution in the height direction of the container body (2) in the refrigeration space (20).
-
- 8) In some embodiments, in the refrigerated container (1) according to 7) above,
- an inlet flow path (7) for connecting the refrigerator accommodation space (40) and the refrigeration space (20) to each other and guiding the circulation gas suctioned from the refrigeration space (20) to the refrigerator accommodation space (40) via a suction port (27) is formed inside the heat insulating material (5), and
- the inlet flow path (7) is connected to the refrigerator accommodation space (40) via an inlet-side communication hole (48B) formed in the ceiling plate portion (43).
According to the configuration of 8) above, the inlet flow path (7) is connected to the refrigerator accommodation space (40) via the inlet-side communication hole (48B) formed in the ceiling plate portion (43). In this case, it becomes easy to install the suction port (27) on the upper side (ceiling surface side) in the height direction of the container body (2).
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- 9) In some embodiments, the refrigerated container (1) according to any one of 1) to 8) above further includes:
- at least one laying member (8) that is laid on a floor surface of the refrigeration space (20) of the container body (2) and in which a gas flow path (80) through which a gas flows is formed below an upper surface of the at least one laying member (8), in which
- the discharge port (26) is configured to communicate with the gas flow path (80).
According to the configuration of 9) above, the circulation gas (cold air) guided to the gas flow path (80) via the discharge port (26) flows above the upper surface of the laying member (8) after flowing through the gas flow path (80). In this case, since the circulation gas (cold air) guided to the refrigeration space (20) via the discharge port (26) can be guided to a wide range of the refrigeration space (20), even in a case where a load to be cooled is placed on the upper surface of the laying member (8), the entire refrigeration space (20) can be effectively cooled.
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- 10) In some embodiments, in the refrigerated container (1) according to any one of 2), 6), or 8) above,
- the discharge port (26) includes
- a first opening portion (261) having a longitudinal direction along a width direction of the container body (2), and
- a first upper opening portion (262) having a longitudinal direction upward from an end portion on one side in the width direction of the first opening portion (261), and
- the suction port (27) includes
- a second opening portion (271) having a longitudinal direction along the width direction of the container body (2), and
- a first lower opening portion (272) having a longitudinal direction downward from an end portion on the other side in the width direction of the second opening portion (271).
According to the configuration of 10) above, the discharge port (26) including the first opening portion (261) can introduce the circulation gas into a relatively wide range in the width direction of the refrigeration space (20). The suction port (27) including the second opening portion (271) can suction the internal gas from a relatively wide range in the width direction of the refrigeration space (20). In this manner, it is possible to effectively suppress the occurrence of unevenness in the temperature distribution in the width direction of the refrigeration space (20).
According to the configuration of 10) above, the discharge port (26) including the first upper opening portion (262) can introduce the circulation gas into a relatively wide range in the height direction of the refrigeration space (20). The suction port (27) including the first lower opening portion (272) can suction the internal gas from a relatively wide range in the height direction of the refrigeration space (20). In this manner, it is possible to effectively suppress the occurrence of unevenness in the temperature distribution in the height direction of the refrigeration space (20).
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- 11) In some embodiments, in the refrigerated container (1) according to 10) above,
- the discharge port (26) further includes a second upper opening portion (263) having a longitudinal direction upward from an end portion on the other side in the width direction of the first opening portion (261), and
- the suction port (27) further includes a second lower opening portion (273) having a longitudinal direction downward from an end portion on the one side in the width direction of the second opening portion (271).
According to the configuration of 11) above, the discharge port (26) including the second upper opening portion (263) can introduce the circulation gas into a relatively wide range in the height direction of the refrigeration space (20). The suction port (27) including the second lower opening portion (273) can suction the internal gas from a relatively wide range in the height direction of the refrigeration space (20). In this manner, it is possible to effectively suppress the occurrence of unevenness in the temperature distribution in the height direction of the refrigeration space (20).
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- 12) In some embodiments, in the refrigerated container (1) according to any one of 5) to 8) above,
- the heat insulating material (5) includes
- a back surface side heat insulating material (5A) laminated on a back surface which is a surface of the back plate portion (42) on the refrigeration space (20) side,
- an upper surface side heat insulating material (5B) laminated on an upper surface of the ceiling plate portion (43), and
- a lower surface side heat insulating material (5C) laminated on a lower surface of the bottom plate portion (44).
According to the configuration of 12) above, since the heat insulating material (5) includes the back surface side heat insulating material (5A), the upper surface side heat insulating material (5B), and the lower surface side heat insulating material (5C), the heat input to the refrigerator accommodation space (40) or the heat dissipation from the refrigerator accommodation space (40) can be suppressed. The heat insulating material (5) including the back surface side heat insulating material (5A), the upper surface side heat insulating material (5B), and the lower surface side heat insulating material (5C) can make the shape of the outlet flow path (6) formed inside the heat insulating material (5) appropriate according to the position of the outlet-side communication hole (47A, 47B) or the discharge port (26). The heat insulating material (5) including the back surface side heat insulating material (5A), the upper surface side heat insulating material (5B), and the lower surface side heat insulating material (5C) can be reused in the container body (2) having a different standard size without changing the refrigerator (3) or the refrigerator casing (4) by changing the thickness of each part (5A, 5B, 5C) of the heat insulating material.
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- 13) In some embodiments, in the refrigerated container (1) according to 12) above,
- in the heat insulating material (5), each of the back surface side heat insulating material (5A), the upper surface side heat insulating material (5B), and the lower surface side heat insulating material (5C) is configured separately.
According to the configuration of 13) above, by configuring each of the back surface side heat insulating material (5A), the upper surface side heat insulating material (5B), and the lower surface side heat insulating material (5C) separately, each of the parts (5A, 5B, 5C) of the heat insulating material can be brought into close contact with the refrigerator casing (4). Therefore, the leakage of the fluid through the gap between the heat insulating material (5) and the refrigerator casing (4) can be effectively suppressed. In addition, by configuring each of the back surface side heat insulating material (5A), the upper surface side heat insulating material (5B), and the lower surface side heat insulating material (5C) separately, each of the severely damaged or deteriorated parts (5A, 5B, 5C) of the heat insulating material can be replaced alone, and thus the maintainability of the heat insulating material can be improved.
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- 14) In some embodiments, the refrigerated container (1) according to any one of 1) to 13) above further includes:
- a metal plate (9) laminated on a surface of the heat insulating material (5) on a refrigeration space (20) side.
According to the configuration of 14) above, since the metal plate (9) can suppress the heat insulating material (5) from being damaged or deteriorated and the function of the heat insulating material (5) from being deteriorated due to a collision of the load during the unloading work or cleaning of the container, the heat insulation performance of the heat insulating material (5) can be maintained for a relatively long period of time. By adopting a metal having a smaller heat capacity than the heat insulating material (5) for the metal plate (9), it is possible to shorten the period required for cooling the refrigeration space (20).
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- 15) In some embodiments, the refrigerated container (1) according to 14) above further includes:
- a water-repellent layer (10A) or a waterproof layer (10B) formed between the heat insulating material (5) and the metal plate (9).
According to the configuration of 15) above, since the water-repellent layer (10A) or the waterproof layer (10B) can suppress the deterioration in the function of the heat insulating material (5) due to the heat insulating material (5) being wet by cleaning of the container or the like, the heat insulation performance of the heat insulating material (5) can be maintained for a relatively long period of time.
-
- 16) In some embodiments, the refrigerated container (1) according to any one of 1) to 15) above further includes:
- an outlet flow path side metal plate (11) laminated on an inner surface of the outlet flow path (6).
According to the configuration of 16) above, the outlet flow path side metal plate (11) laminated on the inner surface of the outlet flow path (6) serves as a reinforcing material, so that the strength of the heat insulating material (5) can be improved. In addition, the outlet flow path side metal plate (11) can suppress damage or deterioration of the inner surface of the outlet flow path (6).
-
- 17) In some embodiments, the refrigerated container (1) according to 16) above further includes:
- an outlet flow path side water-repellent layer (12A) or an outlet flow path side waterproof layer (12B) formed between the inner surface of the outlet flow path (6) and the outlet flow path side metal plate (11).
According to the configuration of 17) above, the outlet flow path side water-repellent layer (12A) or the outlet flow path side waterproof layer (12B) can suppress condensed water from entering the heat insulating material (5) via the outlet flow path (6) to deteriorate the heat insulation performance of the heat insulating material (5).
-
- 18) In some embodiments, the refrigerated container (1) according to 1) above further includes:
- at least one laying member (8) that is laid on a floor surface (22) of the refrigeration space (20) of the container body (2) and in which a gas flow path (80) through which a gas flows is formed below an upper surface (8a) of the at least one laying member (8), in which
- the refrigerator casing (4) includes
- a back plate portion (42) that extends along a direction orthogonal to a longitudinal direction (D1) of the container body (2) on a refrigeration space (20) side with respect to the refrigerator (3), and
- a bottom plate portion (44) that extends along a direction orthogonal to a height direction (D3) of the container body (2) from a lower end portion of the back plate portion (42) and that covers a lower side of the refrigerator (3), and
- the outlet flow path (6) is
- formed with the discharge port (26) configured to communicate with the gas flow path (80) at one end, and
- formed with an outlet opening (61) configured to communicate with an outlet-side communication hole (47) that is formed in the bottom plate portion (44) at the other end.
According to the configuration described in 18) above, the outlet flow path can be formed without passing through the inside of the back plate portion. Therefore, the thickness of the back plate portion can be reduced, and the refrigeration space can be enlarged.
-
- 19) In some embodiments, in the refrigerated container (1) according to 18) above,
- at least a part (6a1) of an upper surface (6a) of the outlet flow path (6) abuts against an upper surface (8a) of the at least one laying member (8).
According to the configuration described in 19) above, it is possible to prevent the circulation gas (cooled in the refrigerator) from being blown out from the outlet flow path to the refrigeration space without passing through the gas flow path.
-
- 20) In some embodiments, in the refrigerated container (1) according to 19) above,
- the at least one laying member (8) includes a plurality of rail members that are disposed side by side with a gap (83) therebetween along a width direction (D2) of the container body (2), extend along a longitudinal direction (D1) of the container body (2), and have a cross-sectional shape formed in a T-shape,
- the upper surface (6a) of the outlet flow path (6) includes an upper surface inclined portion (6a2) that is inclined downward toward the refrigeration space (20) side, and
- one end of the upper surface inclined portion (6a2) on the refrigeration space (20) side is located on the refrigeration space (20) side with respect to one end of the rail member (8) on an outlet flow path (6) side in the longitudinal direction (D1) of the container body (2), and abuts against an upper surface (8a) of the rail member (8).
According to the configuration described in 20) above, even when the frozen matter formed by the freezing of the moisture contained in the circulation air is deposited to block the discharge port of the outlet flow path, the circulation gas can flow into the gas flow path from above the rail member.
-
- 21) In some embodiments, in the refrigerated container (1) according to any one of 18) to 20) above,
- a lower surface (6b) of the outlet flow path (6) includes a lower surface inclined portion (6b1) that is inclined downward toward the refrigeration space (20) side.
According to the configuration described in 21) above, the circulation air flows through the outlet flow path to approach the direction in which the gas flow path extends. For this reason, the circulation air can smoothly flow into the gas flow path from the outlet flow path.
-
- 22) In some embodiments, in the refrigerated container (1) according to 21) above,
- a tip (6b2) of the lower surface inclined portion (6b1) on the refrigeration space (20) side is separated from the at least one laying member (8) in the longitudinal direction (D1) of the container body (2), and
- the floor surface (221) faces the outlet flow path (6) between the tip (6b2) of the lower surface inclined portion (6b1) and the at least one laying member (8).
According to the configuration described in 22) above, the frozen matter can be deposited on the portion facing the outlet flow path of the floor surface, and it is possible to prevent the discharge port of the outlet flow path from being blocked.
-
- 23) In some embodiments, in the refrigerated container (1) according to 22) above,
- in a case where a height of the at least one laying member (8) is set to h, and a distance between the at least one laying member (8) and the tip (6b2) of the lower surface inclined portion (6b1) is set to d,
- h/2≤d≤2h is satisfied.
According to the configuration described in 23) above, it is possible to form a portion on the floor surface that can prevent the discharge port of the outlet flow path from being blocked due to the frozen matter.
-
- 24) In some embodiments, in the refrigerated container (1) according to any one of 18) to 23) above,
- the heat insulating material (5) includes a plurality of heat insulating blocks (BL1, BL2), and
- the outlet flow path (6) is formed in one of the plurality of heat insulating blocks.
According to the configuration described in 24) above, the outlet flow path is formed inside one heat insulating block. In this manner, compared to a case where the outlet flow path is formed by combining the plurality of heat insulating blocks, the number of heat insulating blocks required to form the outlet flow path can be reduced. In addition, compared to a case where the plurality of heat insulating blocks are combined, the manufacturing error of the outlet flow path can be reduced, and the heat insulating properties can be improved.
-
- 25) In some embodiments, in the refrigerated container (1) according to any one of 18) to 24) above,
- the refrigerator casing (4) further includes a back plate portion (42) that extends along a direction orthogonal to a longitudinal direction (D1) of the container body (2) on the refrigeration space (20) side with respect to the refrigerator (3), and
- the refrigerated container (1) further includes: an inlet flow path forming portion (90) provided on a back surface (421), which is a surface of the back plate portion (42) on the refrigeration space (20) side, and in which an inlet flow path (7) for connecting the refrigerator accommodation space (40) and the refrigeration space (20) to each other and guiding the circulation gas suctioned from the refrigeration space (20) to the refrigerator (3) via a suction port (27) is formed.
According to the configuration described in 25) above, the circulation gas can be smoothly guided to the refrigerator.
-
- 26) In some embodiments, in the refrigerated container (1) according to 25) above,
- the suction port (27) has a longitudinal direction along a width direction (D2) of the container body (2),
- the inlet flow path (7) communicates with the refrigerator accommodation space (40) via an inlet-side communication hole (48) formed in the back plate portion (42),
- the inlet-side communication hole (48) is located above a lower surface (7a) of the inlet flow path (7), and
- an inlet (95) of a drain hole (94) communicating with the refrigeration space (20) is formed on the lower surface (7a) of the inlet flow path (7).
According to the configuration described in 26) above, even when the droplets are generated in the inlet flow path (for example, even when the ice formed during the cooling operation becomes droplets), the droplets can be discharged from the inlet flow path to the refrigeration space.
-
- 27) In some embodiments, the refrigerated container (1) according to 25) or 26) above further includes:
- at least one collecting plate (92) provided in the inlet flow path (7) to block a part of a cross section of the inlet flow path (7).
According to the configuration described in 27) above, the foreign matter flowing through the inlet flow path together with the circulation gas collides with the collecting plate, so that it is possible to suppress the foreign matter from entering the refrigerator.
-
- 28) In some embodiments, in the refrigerated container (1) according to 27) above,
- the at least one collecting plate (92) includes a first collecting plate (92A) that protrudes from a lower surface (7a) of the inlet flow path (7) and a second collecting plate (92B) that protrudes from an upper surface (7b) of the inlet flow path (7), and
- the first collecting plate (92A) and the second collecting plate (92B) are disposed side by side along a width direction (D2) of the container body (2).
According to the configuration described in 28) above, it is possible to further suppress the foreign matter from entering the refrigerator.
-
- 29) In some embodiments, in the refrigerated container (1) according to any one of 25) to 28) above,
- a suction port filter (89) is provided in the suction port (27), and an inlet opening filter (93) having a smaller opening than the suction port filter (89) is provided in an inlet opening (71) of the inlet flow path (7).
According to the configuration described in 29) above, the pressure loss of the circulation gas guiding to the refrigerator can be reduced while suppressing the foreign matter from entering by removing relatively large foreign matter with the suction port filter and removing relatively small foreign matter with the inlet opening filter.
-
- 30) In some embodiments, in the refrigerated container (1) according to 29) above,
- the inlet flow path forming portion (90) includes a suction surface (96) on which the suction port (27) is formed, and
- the suction surface (96) is inclined to approach the refrigeration space (20) as going upward.
According to the configuration described in 30) above, it is possible to suppress the droplets or foreign matter falling from the suction port filter from entering the inlet flow path.
-
- 31) In some embodiments, in the refrigerated container (1) according to 25) above,
- a suction port filter (89) having an opening of 1.0 mm or less is provided in the suction port (27), and
- a filter is not installed in an inlet opening (71) of the inlet flow path (7).
According to the configuration described in 31) above, since the inlet opening filter does not need to be provided as in 29) above, the manufacturing cost and the pressure loss can be reduced.
-
- 32) In some embodiments, the refrigerated container (1) according to any one of 25) to 31) above further includes:
- at least two facing surface heat insulating materials (98) laminated on a portion (97) of a facing surface (422), which is a surface of the back plate portion (42) on a refrigerator accommodation space (40) side, on a side opposite to the back surface (421) of the back plate portion (42) facing the inlet flow path forming portion (90), in which
- the at least two facing surface heat insulating materials (98) are disposed side by side along a width direction (D2) of the container body (2).
According to the configuration described in 32) above, by providing the two facing surface heat insulating materials in the portion of the facing surface of the back plate portion on a side opposite to the back surface of the back plate portion facing the inlet flow path forming portion, the heat insulating properties of the refrigerator can be improved. Further, by disposing the one facing surface heat insulating material in the vicinity of the outlet (inlet-side communication hole) of the inlet flow path and separating the one facing surface heat insulating material from the other facing surface heat insulating material, the deterioration in the heat insulating properties of the other facing surface heat insulating material can be suppressed.
-
- 33) In some embodiments, in the refrigerated container (1) according to 32) above,
- the heat insulating material (5) includes a back surface side heat insulating material (5A) laminated on a back surface which is a surface of the back plate portion (42) on the refrigeration space (20) side,
- the inlet flow path forming portion (90) is disposed above the back surface side heat insulating material (5A), and
- each of the two facing surface heat insulating materials (98A, 98B) has a lower end portion (99A, 99B) overlapping with an upper end portion (99C) of the back surface side heat insulating material (5A) in a height direction (D3) of the container body (2).
According to the configuration described in 33) above, the refrigerator is covered with the back surface side heat insulating material and the two facing surface heat insulating materials in the height direction. Therefore, the heat insulating properties of the refrigerator can be improved.
REFERENCE SIGNS LIST
-
- 1: refrigerated container
- 2: container body
- 3: refrigerator
- 4: refrigerator casing
- 5: heat insulating material
- 5A: back surface side heat insulating material
- 5B: upper surface side heat insulating material
- 5C: lower surface side heat insulating material
- 5D, 5E: side surface side heat insulating material
- 6: outlet flow path
- 6a: upper surface of outlet flow path
- 6a1: at least part of upper surface of outlet flow path
- 6a2 upper surface inclined portion
- 6b: lower surface of outlet flow path
- 6b1: lower surface inclined portion
- 6b2: tip of lower surface inclined portion
- 7: inlet flow path
- 7a: lower surface of inlet flow path
- 7b: upper surface of inlet flow path
- 8: laying member
- 8a: upper surface of laying member
- 9: metal plate
- 10A: water-repellent layer
- 10B: waterproof layer
- 11: outlet flow path side metal plate
- 12A: outlet flow path side water-repellent layer
- 12B: outlet flow path side waterproof layer
- 13: inlet flow path side metal plate
- 14A: inlet flow path side water-repellent layer
- 14B: inlet flow path side waterproof layer
- 15: metal filter
- 20: refrigeration space
- 21: ceiling wall
- 22: bottom wall
- 23, 24: long side wall
- 25: door
- 26: discharge port
- 27: suction port
- 28: circulation line
- 28A: suction gas line
- 28B: compressed gas line
- 28C: expansion gas line
- 31: compressor
- 32: heat exchanger
- 33: expander
- 34: cooler
- 35: liquid coolant circulation line
- 36: cooling device
- 37: pump
- 38: rotary shaft
- 39: electric motor
- 40: refrigerator accommodation space
- 41: outer wall surface
- 42: back plate portion
- 43: ceiling plate portion
- 44: bottom plate portion
- 45, 46: side plate portion
- 47, 47A, 47B: outlet-side communication hole
- 48, 48A, 48B: inlet-side communication hole
- 61: outlet opening
- 62, 72: flow path area expansion portion
- 71: inlet opening
- 80: gas flow path
- 83: gap
- 89: suction port filter
- 90: inlet flow path forming portion
- 92: collecting plate
- 93: inlet opening filter
- 94: drain hole
- 95: inlet of drain hole
- 96: suction surface
- 97: portion of facing surface of back plate portion
- 98: facing surface heat insulating material
- 99A, 99B: lower end portion of facing surface heat insulating material
- 99C: upper end portion of back surface side heat insulating material
- BL1, BL2: heat insulating block
Claims
1. A refrigerated container comprising:
- a container body having a refrigeration space to be cooled inside;
- a refrigerator configured to cool a circulation gas suctioned from the refrigeration space;
- a refrigerator casing disposed inside the container body and having a refrigerator accommodation space for accommodating the refrigerator inside; and
- a heat insulating material laminated on an outer wall surface of the refrigerator casing, wherein
- an outlet flow path for connecting the refrigerator accommodation space and the refrigeration space to each other and guiding the circulation gas cooled in the refrigerator to the refrigeration space via a discharge port is formed inside the heat insulating material.
2. The refrigerated container according to claim 1, wherein an inlet flow path for connecting the refrigerator accommodation space and the refrigeration space to each other and guiding the circulation gas suctioned from the refrigeration space to the refrigerator via a suction port is formed inside the heat insulating material.
3. The refrigerated container according to claim 1, wherein the outlet flow path includes, in at least a part, a flow path area expansion portion in which a flow path area increases toward a refrigeration space side.
4. The refrigerated container according to claim 3, wherein the flow path area expansion portion of the outlet flow path is provided from an outlet opening, which is connected to the refrigerator accommodation space of the outlet flow path, to the discharge port.
5. The refrigerated container according to claim 1, wherein
- the refrigerator casing includes a back plate portion that extends along a direction orthogonal to a longitudinal direction of the container body on a refrigeration space side with respect to the refrigerator, a ceiling plate portion that extends along a direction orthogonal to a height direction of the container body from an upper end portion of the back plate portion and that covers an upper side of the refrigerator, and a bottom plate portion that extends along the direction orthogonal to the height direction of the container body from a lower end portion of the back plate portion and that covers a lower side of the refrigerator, and
- the outlet flow path is connected to the refrigerator accommodation space via an outlet-side communication hole formed in the back plate portion.
6. The refrigerated container according to claim 5, wherein
- an inlet flow path for connecting the refrigerator accommodation space and the refrigeration space to each other and guiding the circulation gas suctioned from the refrigeration space to the refrigerator accommodation space via a suction port is formed inside the heat insulating material, and
- the inlet flow path is connected to the refrigerator accommodation space via an inlet-side communication hole formed above the outlet-side communication hole of the back plate portion.
7. The refrigerated container according to claim 1, wherein
- the refrigerator casing includes a back plate portion that extends along a direction orthogonal to a longitudinal direction of the container body on a refrigeration space side with respect to the refrigerator, a ceiling plate portion that extends along a direction orthogonal to a height direction of the container body from an upper end portion of the back plate portion and that covers an upper side of the refrigerator, and a bottom plate portion that extends along the direction orthogonal to the height direction of the container body from a lower end portion of the back plate portion and that covers a lower side of the refrigerator, and
- the outlet flow path is connected to the refrigerator accommodation space via an outlet-side communication hole formed in the bottom plate portion.
8. The refrigerated container according to claim 7, wherein
- an inlet flow path for connecting the refrigerator accommodation space and the refrigeration space to each other and guiding the circulation gas suctioned from the refrigeration space to the refrigerator accommodation space via a suction port is formed inside the heat insulating material, and
- the inlet flow path is connected to the refrigerator accommodation space via an inlet-side communication hole formed in the ceiling plate portion.
9. The refrigerated container according to Claim 1, further comprising:
- at least one laying member that is laid on a floor surface of the refrigeration space of the container body and in which a gas flow path through which a gas flows is formed below an upper surface of the at least one laying member, wherein
- the discharge port is configured to communicate with the gas flow path.
10. The refrigerated container according to claim 2, wherein
- the discharge port includes a first opening portion having a longitudinal direction along a width direction of the container body, and a first upper opening portion having a longitudinal direction upward from an end portion on one side in the width direction of the first opening portion, and
- the suction port includes a second opening portion having a longitudinal direction along the width direction of the container body, and a first lower opening portion having a longitudinal direction downward from an end portion on the other side in the width direction of the second opening portion.
11. The refrigerated container according to claim 10, wherein
- the discharge port further includes a second upper opening portion having a longitudinal direction upward from an end portion on the other side in the width direction of the first opening portion, and
- the suction port further includes a second lower opening portion having a longitudinal direction downward from an end portion on the one side in the width direction of the second opening portion.
12. The refrigerated container according to Claim 5, wherein
- the heat insulating material includes a back surface side heat insulating material laminated on a back surface which is a surface of the back plate portion on the refrigeration space side, an upper surface side heat insulating material laminated on an upper surface of the ceiling plate portion, and a lower surface side heat insulating material laminated on a lower surface of the bottom plate portion.
13. (canceled)
14. The refrigerated container according to claim 1, further comprising: a metal plate laminated on a surface of the heat insulating material on a refrigeration space side.
15. (canceled)
16. The refrigerated container according to claim 1, further comprising: an outlet flow path side metal plate laminated on an inner surface of the outlet flow path.
17. (canceled)
18. The refrigerated container according to claim 1, further comprising:
- at least one laying member that is laid on a floor surface of the refrigeration space of the container body and in which a gas flow path through which a gas flows is formed below an upper surface of the at least one laying member, wherein
- the refrigerator casing includes a back plate portion that extends along a direction orthogonal to a longitudinal direction of the container body on a refrigeration space side with respect to the refrigerator, and a bottom plate portion that extends along a direction orthogonal to a height direction of the container body from a lower end portion of the back plate portion and that covers a lower side of the refrigerator, and
- the outlet flow path is formed with the discharge port configured to communicate with the gas flow path at one end, and formed with an outlet opening configured to communicate with an outlet-side communication hole that is formed in the bottom plate portion at the other end.
19.-33. (canceled)
Type: Application
Filed: Dec 26, 2023
Publication Date: Jul 16, 2026
Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD. (Tokyo)
Inventors: Kazuki Yoshida (Tokyo), Ryo Takata (Tokyo)
Application Number: 19/137,558