APPARATUS AND METHODS FOR A BOLT AND EXTRACTOR FOR DIRECT GAS OPERATED FIREARMS
An apparatus and methods are provided for a bolt assembly for optimizing the operation of a direct gas operated firearm. The bolt assembly comprises a bolt having a forward recess surrounded by multiple lugs and a side recess. The lugs have a rear angle to reinforce the bolt while the bolt has an increased diameter to prevent a thin web from becoming a crack initiation point that reduces the life of the bolt. An extractor is pivotally mounted in the side recess by way of an extractor pin. The extractor includes an upper surface that is rounded in a circumferential direction to match a curvature of an exterior surface of the bolt. A claw portion of the extractor is spring biased into the forward recess. The extractor includes a lug extending along the upper surface above the claw portion. The extractor pin is configured to loosely seat within the bolt.
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This application claims the benefit of and priority to U.S. Provisional Application, entitled “Apparatus and Methods for a Bolt and Extractor for Direct Gas Operated Firearms,” filed on Jan. 15, 2025, and having application Ser. No. 63/745,709, the entirety of said application being incorporated herein by reference.
FIELDEmbodiments of the present disclosure generally relate to firearms. More specifically, embodiments of the disclosure relate to an apparatus and methods for a bolt and cartridge extractor for optimizing the operation of a direct gas operated firearm.
BACKGROUNDThe AR15/M4/M16 family of firearms and their derivatives, including all direct gas operated versions, have been in use by the military and civilian population for many years. An essential component of direct gas operated firearms is the bolt carrier group. Typically, the bolt carrier group includes a bolt mounted in a bolt carrier that is configured for axial sliding movement and rotation within a firearm. A firing pin slidably mounted within the bolt and bolt carrier restricts reciprocating axial movement of the bolt carrier group. The bolt carrier group further includes a cam-pin that limits rotation between the bolt and the bolt carrier.
The bolt carrier group generally is configured for stripping or picking up ammunition cartridges from a magazine and moving the cartridges into a battery position within a breech of the firearm. After firing each round, the bolt carrier group extracts and ejects the ammunition cartridge through an ejection port on the side of the firearm. The energy to perform these functions is provided by way of hot, expanding gases from the fired cartridge that are directed through a port at the end of the barrel and channeled back to the bolt carrier group. The expanding gases strike, or impinge, the bolt carrier moving it rearward toward the buttstock and into a retracted position. The exhaust gases are then discharged through the ejection port on the side of the firearm. After discharge, a spring acting on the bolt carrier group moves the bolt carrier back to an engaged position while at the same time stripping another cartridge from the magazine and moving that cartridge into the battery position.
Given the popularity of the AR15/M4/M16 family of firearms and their derivatives, there is a continuing desire to improve and simplify the operation of such direct gas operated firearms. Embodiments presented herein provide a bolt and cartridge extractor for optimizing the operation and longevity of direct gas operated rifles.
SUMMARYAn apparatus and methods are provided for a bolt assembly for optimizing the operation of a direct gas operated firearm. The bolt assembly comprises a bolt having a forward recess surrounded by multiple lugs and a side recess. The lugs have a rear angle to reinforce the bolt while the bolt has an increased diameter to prevent a thin web from becoming a crack initiation point that reduces the life of the bolt. An extractor is pivotally mounted in the side recess by way of an extractor pin. The extractor includes an upper surface that is rounded in a circumferential direction to match a curvature of an exterior surface of the bolt. A claw portion of the extractor is spring biased into the forward recess. The extractor includes a lug that extends along the upper surface above the claw portion. The extractor pin is configured to loosely seat within the bolt.
In an exemplary embodiment, a bolt assembly for a direct gas operated firearm comprises: a bolt comprising a cylindrical member having a forward recess surrounded by multiple lugs and a side recess; an extractor pivotally mounted in the side recess by way of an extractor pin; a claw portion of the extractor biased into the forward recess by one or more springs acting on the extractor; and an ejector and a spring disposed in the forward recess.
In another exemplary embodiment, the lugs have a rear angle of at least 60-degrees to reinforce the bolt. In another exemplary embodiment, the bolt includes an increased bolt diameter configured to prevent a thin web from becoming a crack initiation point that reduces the life of the bolt.
In another exemplary embodiment, the extractor includes a pivot portion disposed between the claw portion and a biased portion. In another exemplary embodiment, the biased portion is configured to be biased away from the bolt by way of the one or more springs disposed between the biased portion and the bolt. In another exemplary embodiment, the one or more springs include a primary spring and a secondary spring that press the biased portion away from the body of the bolt. In another exemplary embodiment, the pivot portion presses the claw portion into the forward recess due to the spring force acting on the biased portion.
In another exemplary embodiment, the biased portion is configured to ensure that a rim of a cartridge casing remains within the claw portion until the cartridge casing is ejected from the firearm by way of the ejector. In another exemplary embodiment, a primary counterbore and a secondary counterbore are concentrically disposed in a lower surface of the biased portion. In another exemplary embodiment, the primary counterbore and the secondary counterbore are configured to respectively retain the primary spring and the secondary spring between the bolt and the biased portion.
In another exemplary embodiment, the extractor includes an upper surface that is rounded or curved in a circumferential direction so as to substantially match a curvature of an exterior surface of the bolt. In another exemplary embodiment, the extractor includes a lug that extends along the upper surface above the claw portion. In another exemplary embodiment, the lug comprises a thicker portion of the extractor that is configured to reinforce the claw portion.
In another exemplary embodiment, the pivot portion includes parallel prongs that extend from a lower surface of the extractor. In another exemplary embodiment, a transverse hole is disposed in the parallel prongs and is configured to receive the extractor pin, such that the extractor moves in a seesaw manner when the claw portion engages an ammunition cartridge casing. In another exemplary embodiment, the extractor pin comprises a generally elongated member having a center portion disposed between end portions, the center portion having a larger diameter than the diameter of the end portions.
In another exemplary embodiment, the end portions are configured to loosely seat within transverse holes disposed in the bolt while the center portion is configured to loosely seat within the transverse hole of the extractor. In another exemplary embodiment, the larger diameter of the center portion and the spring force acting on the biased portion are configured to hold the end portions in the transverse holes. In another exemplary embodiment, the transverse holes have an inner diameter that is large enough to allow passage of the center portion during removal of the extractor pin from the bolt.
These and other features of the concepts provided herein may be better understood with reference to the drawings, description, and appended claims.
The drawings refer to embodiments of the present disclosure in which:
While the present disclosure is subject to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and will herein be described in detail. The present disclosure should be understood to not be limited to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the present disclosure.
DETAILED DESCRIPTIONIn the following description, numerous specific details are set forth in order to provide a thorough understanding of the present disclosure. It will be apparent, however, to one of ordinary skill in the art that the upper receiver and methods disclosed herein may be practiced without these specific details. In other instances, specific numeric references such as “first screw,” may be made. However, the specific numeric reference should not be interpreted as a literal sequential order but rather interpreted that the “first screw” is different than a “second screw.” Thus, the specific details set forth are merely exemplary. The specific details may be varied from and still be contemplated to be within the spirit and scope of the present disclosure. The term “coupled” is defined as meaning connected either directly to the component or indirectly to the component through another component. Further, as used herein, the terms “about,” “approximately,” or “substantially” for any numerical values or ranges indicate a suitable dimensional tolerance that allows the part or collection of components to function for its intended purpose as described herein.
The AR15/M4/M16 family of firearms and their derivatives, including all direct gas operated versions, have been in use by the military and civilian population for many years. Given the popularity of the AR15/M4/M16 family of firearms and their derivatives, there is a continuing desire to improve and simplify the operation of such firearms. Embodiments presented herein provide a bolt and cartridge extractor for optimizing the operation and longevity of a direct gas operated rifle.
As described herein, the bolt carrier group moves longitudinally within the upper receiver 104 during stripping ammunition cartridges from the magazine 112, chambering the cartridges in the breech, and ejecting spent cartridges. The energy to perform these functions is provided by way of hot, expanding gases from each fired cartridge that cause the bolt carrier to move rearward within the buffer tube 124 toward the buttstock 128. The expanding gases are directed to the bolt carrier group from a port at an end of the barrel 116 by way of a gas block 148 and a gas tube (not shown) disposed within the handguards 132. The expanding gases cause the bolt carrier group to move rearward within the buffer tube 124 and then are discharged through the ejection port 120. After discharge, a spring acting on the bolt carrier group moves the bolt carrier forward to an engaged position while at the same time stripping another ammunition cartridge from the magazine 112 and moving that cartridge into the battery position.
As shown in
The pivot portion 184 serves to press the claw portion 176 into the forward recess 164 due to the forces acting on the biased portion 180 by the springs 188, 192. The pivot portion 182 includes an extractor pin 196 that causes the extractor 160 to move in a seesaw manner during engaging an unfired ammunition cartridge. As such, the pivot portion 184 and the springs 188, 192 allow the claw portion 176 to move over the rim of the cartridge and then cause the claw portion 176 to remain fixedly engaged with the rim of the cartridge until the bolt assembly 152 is withdrawn from the breech of the firing chamber. Further, in some embodiments, the primary spring 188 may comprise a “wave spring” configured to keep the extractor 160 centered within the side recess 172 and thus reduce wear on the bolt assembly 152. As shown in
In general, the claw portion 228 is configured to grip the rim of an ammunition cartridge such that when the lugs 168 (see
The biased portion 232 is configured to ensure that the rim of the cartridge casing remains within the notch 244 until the cartridge casing is ejected from the firearm 100 by way of the ejector 200 (see
As shown in
It is contemplated that any of various hardened materials may be incorporated into the extractor 220, without limitation. In some embodiments, for example, the extractor 220 may comprise a steel material, such as a hardened stainless steel. The hardened steel material may comprise a steel alloy, such as 4340 steel alloy. In some embodiments, the hardened steel material comprising the extractor 220 may be further treated to provide additional durability. In other embodiments, the extractor 220 may comprise titanium, carbon steel, other steel alloys, and/or other materials that are highly resistant to wear. In some embodiments, at least a portion of the extractor 220 may be heat treated. In some embodiments, at least a portion of the extractor 220 may be polished and/or has a nitride finish to provide desired frictional properties that facilitate sliding of the claw portion 228 over the rim of an ammunition cartridge. It is contemplated that other finishing techniques, surface treatments, and the like may be incorporated into the extractor 220, without limitation, to provide desired surface properties of the extractor 220.
As shown in
Moreover, in some embodiments, the bolt 280 may be used in cooperation with a reinforced extractor 220 and a fluted firing pin (not shown). The fluted firing pin serves to keep the weight of the firing pin at substantially a mil-spec weight. As will be appreciated, the firing pin adapted for use with the bolt 280 is longer than mil-spec, which added about 1-gram greater mass, and thus fluting the firing pin removes the additional mass. Further, it is contemplated that the fluted firing pin may enable the firing pin to operate when there is fluid in the carrier group.
Experimental observations have shown that the larger diameter of the center portion 328 and the force on the extractor 220 due to the springs 188, 192 hold the end portions 332 in the transverse holes 336. Thus, the extractor pin 320 can share a loose fit in the extractor 220 and the bolt 280 rather than the pin being press fit into the bolt 280. More specifically, the transverse holes 336 can have an inner diameter that is large enough to allow passage of the center portion 328 during removal of the extractor 220 from the bolt 280. As such, a practitioner can remove the extractor 220 from the bolt 280 by simply pressing downward on extractor 220 and using a punch to push the extractor pin 320 through the transverse holes 336 and out of the bolt 280.
While the upper receiver and methods have been described in terms of particular variations and illustrative figures, those of ordinary skill in the art will recognize that the upper receiver is not limited to the variations or figures described. In addition, where methods and steps described above indicate certain events occurring in certain order, those of ordinary skill in the art will recognize that the ordering of certain steps may be modified and that such modifications are in accordance with the variations of the upper receiver. Additionally, certain of the steps may be performed concurrently in a parallel process, when possible, as well as performed sequentially as described above. To the extent there are variations of the upper receiver, which are within the spirit of the disclosure or equivalent to the upper receiver found in the claims, it is the intent that this patent will cover those variations as well. Therefore, the present disclosure is to be understood as not limited by the specific embodiments described herein, but only by scope of the appended claims.
Claims
1. A bolt assembly for a direct gas operated firearm, comprising:
- a bolt comprising a cylindrical member having a forward recess surrounded by multiple lugs and a side recess;
- an extractor pivotally mounted in the side recess by way of an extractor pin;
- a claw portion of the extractor biased into the forward recess by one or more springs acting on the extractor; and
- an ejector and a spring disposed in the forward recess.
2. The bolt assembly of claim 1, wherein the lugs have a rear angle of at least 60-degrees to reinforce the bolt.
3. The bolt assembly of claim 1, wherein the bolt includes an increased bolt diameter configured to prevent a thin web from becoming a crack initiation point that reduces the life of the bolt.
4. The bolt assembly of claim 1, wherein the extractor includes a pivot portion disposed between the claw portion and a biased portion.
5. The bolt assembly of claim 4, wherein the biased portion is configured to be biased away from the bolt by way of the one or more springs disposed between the biased portion and the bolt.
6. The bolt assembly of claim 5, wherein the one or more springs include a primary spring and a secondary spring that press the biased portion away from the body of the bolt.
7. The bolt assembly of claim 6, wherein the pivot portion presses the claw portion into the forward recess due to the spring force acting on the biased portion.
8. The bolt assembly of claim 7, wherein the biased portion is configured to ensure that a rim of a cartridge casing remains within the claw portion until the cartridge casing is ejected from the firearm by way of the ejector.
9. The bolt assembly of claim 8, wherein a primary counterbore and a secondary counterbore are concentrically disposed in a lower surface of the biased portion.
10. The bolt assembly of claim 9, wherein the primary counterbore and the secondary counterbore are configured to respectively retain the primary spring and the secondary spring between the bolt and the biased portion.
11. The bolt assembly of claim 4, wherein the extractor includes an upper surface that is rounded or curved in a circumferential direction so as to substantially match a curvature of an exterior surface of the bolt.
12. The bolt assembly of claim 11, wherein the extractor includes a lug that extends along the upper surface above the claw portion.
13. The bolt assembly of claim 12, wherein the lug comprises a thicker portion of the extractor that is configured to reinforce the claw portion.
14. The bolt assembly of claim 4, wherein the pivot portion includes parallel prongs that extend from a lower surface of the extractor.
15. The bolt assembly of claim 14, wherein a transverse hole is disposed in the parallel prongs and is configured to receive the extractor pin, such that the extractor moves in a seesaw manner when the claw portion engages an ammunition cartridge casing.
16. The bolt assembly of claim 15, wherein the extractor pin comprises a generally elongated member having a center portion disposed between end portions, the center portion having a larger diameter than the diameter of the end portions.
17. The bolt assembly of claim 16, wherein the end portions are configured to loosely seat within transverse holes disposed in the bolt while the center portion is configured to loosely seat within the transverse hole of the extractor.
18. The bolt assembly of claim 17, wherein the larger diameter of the center portion and the spring force acting on the biased portion are configured to hold the end portions in the transverse holes.
19. The bolt assembly of claim 18, wherein the transverse holes have an inner diameter that is large enough to allow passage of the center portion during removal of the extractor pin from the bolt.
Type: Application
Filed: Jan 15, 2026
Publication Date: Jul 16, 2026
Applicant: Surefire, LLC (Fountain Valley, CA)
Inventors: Barry William Dueck (Fountain Valley, CA), Henry Hanson Mumford (Fountain Valley, CA)
Application Number: 19/450,561