Method for improving photoimage quality

The instant invention pertains to a method of improving the quality and resolution of photoimages by incorporating into the photocurable resin composition to be used a selected amount of a polymerization inhibitor so that photopolymerization of the photocurable resin is inhibited in those areas not directly impinged by light.

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Claims

1. A process to reduce the undesired polymerization caused by scattered and diffused light in a photopolymerizable material and to improve the quality and resolution of the final developed image formed by the irradiation of said photopolymerizable material by light, wherein the process comprises

adding to the photopolymerizable material an effective inhibiting amount of an inhibitor which is bis(1-oxyl-2,2,6,6-tetra-methylpiperidin-4-yl) sebacate, wherein the amount of said inhibitor is sufficient to prevent or mitigate polymerization by diffused or scattered light, but is insufficient to prevent polymerization of the photopolyrnerizable material irradiated directly by light.

2. A process according to claim 1 wherein the polymerization inhibitor is present in an effective inhibiting amount of 0.0001 to 0.2% by weight of the total composition.

3. A process according to claim 1 wherein the light is actinic light.

4. A process according to claim 1 wherein irradiation of the light occurs through a photomask.

5. A photosensitive resin composition for preparing a relief printing plate, an etch resist, a solder mask or a screen printing stencil which comprises

(A) from 5 to 98% by weight, based on the total weight of the components (A), (B), (C) and (D), of a polymer selected from the group consisting of an oligomer, a binder polymer and a mixture thereof,
(B) from 1.0 to 94% by weight, based on the total weight of components (A), (B), (C) and (D), of an ethylenically unsaturated monomer,
(C) from 0.001 to 10% by weight, based on the total weight of components (A), (B), (C) and (D), of a photopolymerization initiator selected from the group consisting of an acetophenone, a benzoin, a benzophenone, an anthraquinone, a xanthone, a thioxanthrone, and a mixture of one or more of these initiators, and
(D) from 0.0001 to 0.2% by weight, based on the total weight of components (A), (B), (C) and (D), of a polymerization inhibitor which is bis(1-oxyl-2,2,6,6-tetramethylpiperidin-4-yl) sebacate.

6. A composition according to claim 5 which additionally contains component (E) which is from 0.05 to 10% by weight, based on the total weight of the composition, of a hindered amine containing a 2,2,6,6-tetramethylpiperldine moiety.

Referenced Cited
U.S. Patent Documents
4137081 January 30, 1979 Pohl
4180403 December 25, 1979 Nacci et al.
4216019 August 5, 1980 Reed et al.
4264705 April 28, 1981 Allen
4427759 January 24, 1984 Gruetzmacher et al.
4431723 February 14, 1984 Proskow
4442302 April 10, 1984 Pohl
4517279 May 14, 1985 Worms
4540649 September 10, 1985 Sakurai
4666821 May 19, 1987 Hein et al.
4716094 December 29, 1987 Minonishi et al.
4824765 April 25, 1989 Sperry et al.
5501942 March 26, 1996 Solmin et al.
Foreign Patent Documents
1267475 April 1990 CAX
0252150 January 1988 EPX
0261910 March 1988 EPX
0295944 December 1988 EPX
0335247 October 1989 EPX
2198736 June 1988 GBX
9512148 May 1995 WOX
Other references
  • RN 2516-92-9, Registry, Copyright 1997 ACS, Registration number of bis(2,2,6,6-tetramethylpiperidine-1oxyl)sebacate. 122:265260, Chemical Abstracts, Abstract of JP06247932 A2, published Feb. 25, 1993. 103:71819, Chemical Abstracts, ACS, Abstract of JP 60036501, published Aug. 10, 1983.
Patent History
Patent number: 5912106
Type: Grant
Filed: Mar 12, 1997
Date of Patent: Jun 15, 1999
Assignee: Ciba Specialty Chemicals Corporation (Tarrytown, NY)
Inventors: Chia-Hu Chang (New City, NY), Andrew Mar (Norwalk, CT), Thai Hong Nguyen (Airmont, NY), Harry Joseph Evers (Clinton Corners, NY), Hugh Stephen Laver (Reinach)
Primary Examiner: Cynthia Hamilton
Attorney: Luther A. R. Hall
Application Number: 8/820,322
Classifications
Current U.S. Class: 430/2811; With Inhibitor Or Stabilizer (430/917)
International Classification: G03F 7028;