Connection kit for a bath spout
A universal connection kit for installing a bath spout having an internal coupling at the discharge end to a wall pipe. The connection kit is made up of a conduit and a number of adapters for connection to varying types of wall pipe. The components are connected together via corresponding threaded sections. The particular adapter used depends upon the type of wall pipe present since each adapter allows connection to one of the common types of wall pipe. The universal connection kit provides a flush fit of the bath spout against the wall, regardless of which adapter is used, if any.
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1. Field of the Invention
This invention relates generally to a kit useful for connecting a bathtub spout to a wall pipe and, more particularly, to a kit for connecting a bath spout to a variety of wall pipes with a flush fit of the bath spout against the wall.
2. Description of Related Art
Many structures have been disclosed for connecting a bathtub spout to a wall pipe. Examples include those described in U.S. Pat. No. 1,273,859; U.S. Pat. No. 1,562,982; U.S. Pat. No. 3,913,605; U.S. Pat. No. 4,084,620; U.S. Pat. No. 4,117,858; U.S. Pat. No. 4,171,005; U.S. Pat. No. 4,706,702; and U.S. Pat. No. 6,301,727. A number of structures have also been designed specifically to provide a flush fit between the bath spout shell and the wall. Examples of flush mount connections include those described in U.S. Pat. No. 3,136,570; U.S. Pat. No. 3,188,120; U.S. Pat. No. 3,371,679; U.S. Pat. No. 3,640,305; U.S. Pat. No. 3,739,806; and U.S. Pat. No. 6,175,972.
SUMMARY OF THE INVENTIONThe present invention is a universal connection kit for attaching a bath spout having an internal coupling at the discharge end to a wall pipe. The connection kit principally includes a conduit and a number of adapters for connection to varying types of wall pipe. The components are connectable via corresponding threaded sections. The particular adapter used depends upon the type of wall pipe present because each adapter facilitates connection to one of the common types of wall pipe. The universal connection kit provides a flush fit of the bath spout against the wall, regardless of which adapter, if any, is used. Preferably there is at least one adapter for connecting to a threaded wall pipe and at least one adapter for connecting to a wall pipe that does not have any threaded section at its end, e.g., a slip fit adapter. In addition, the connection kit may preferably have a plurality of conduits of different lengths to further accommodate wall pipes of varying lengths.
Various preferred embodiments of the current invention are further described and explained in relation to the following figures wherein:
The preferred embodiments of the connection kit of the current invention comprise a plurality of interconnectable conduits and adapters. The various parts of the connection kit can be made of any material that is appropriate for carrying fluid from the wall pipe to the discharge end of a bath spout shell. Preferably the connection kit parts are composed of a metallic or polymeric material.
Referring to first preferred embodiment shown in
Second conduits 40 and 42 differ only in the length of shanks 44 and 46 respectively. Either second conduit 40 or second conduit 42 is used, based upon how far wall pipe 56 protrudes past wall 36, to ensure that bath spout shell 28 is mounted flush against wall 36. Additional second conduits that have shank lengths different from shanks 44 and 46 can also be included in kit 20, in order to accommodate additional possible lengths of wall pipe 56. Alternatively, connection kit 20 can comprise a plurality of conduits that are each of a length equal that of first conduit 22 combined with one of second conduits 40 or 42. This is depicted in
Second conduits 40 and 42 each contain a male thread section 48 at one end that can engage female thread section 38 on first conduit 22. Groove 52 is located at the other end of second conduits 40 and 42, as well as conduit 41. Sealing member 54 is located within groove 52 to help provide intentionally different seal between conduit 40, 41, or 42 and adapter 58, 60 or 62. Sealing member 54 is preferably an O-ring that is made of an elastomeric or other polymeric material. Additional sealing members can be included between the other conduit sections, if desired, to help provide a intentionally different seal between the pieces of connection kit 20, as well as between connection kit 20 and wall pipe 56 and bath spout shell 28. Second male thread section 50 is located proximal to groove 52 at the second end of conduits 40, 41, and 42 to provide a connection to one of adapters 58, 60 and 62.
There are preferably at least three adapters in connection kit 20, namely large thread adapter 58, small thread adapter 60, and slip fit adapter 62. Each of adapters 58, 60, and 62 has female thread section 64 on one end that fits over sealing member 54 and threadedly engages with second male thread section 50 on conduit 40, 41, or 42. In doing so, sealing member 54 is compressed between conduit 40, 41, or 42 and adapter 58, 60 or 62, thereby providing a liquid proof seal between the two segments. Adapters 58, 60, and 62 are preferably all of an identical length so that the overall length of connection kit 20 is dependent only upon whether second conduit 40, or 42 is used or the length of conduit 41. In this way, the use of either second conduit 40 or 42, or conduit 41 of a particular length, depends solely upon the distance that wall pipe 56 protrudes past wall 36, and not upon whether adapter 58, 60, or 62 is being used.
Adapters 58,60, and 62 are each designed to accommodate connection to a different type of wall pipe 56. Referring to
A sealing member (not shown) such as a standard O-ring can be located within a radial groove (not shown) in smooth internal bore 72 that is similar to groove 52 in conduits 40, 41, and 42. This helps provide a liquid seal between slip fit adapter 62 and wall pipe 56 in a manner similar to sealing member 54.
Connection kit 20 can be used to attach bath spout shell 28 flush against wall 36 regardless of the type of wall pipe 56 that is present by using adapters 58, 60 or 62. By using conduits 40 and 42, connection kit 20 also can accommodate a flush fit of bath spout shell 28 regardless of the distance wall pipe 56 protrudes beyond wall 36.
A second preferred embodiment is shown in
Referring to
Conduit 92 can also be formed in multiple sections that are threaded together, as shown in FIG. 6. Conduits 92a and 92b thread together using thread segments 93 and 91 to form conduit 92. Also, conduit 92 can be of varying lengths, as shown by 92c in FIG. 8. Kit 90 can include multiple conduits 92, with each one having a different length. Conduit 92 of the appropriate length is then selected as a result of how far pipe 56 protrudes past wall 36. In this way kit 90 can accommodate wall pipes 56 that protrude past wall 36 by various amounts.
Recess 104 is also located near thread section 100 of conduit 92. Recess 104 passes partially through conduit 92. When adapter 96 is required, the user can punch recess 104 through the remainder of conduit 92 to form hole 130 as shown in
As shown in
Referring to
Referring to
Adapter 96 is used in conjunction with clamp 122 also shown in
The above descriptions of certain embodiments are made for the purposes of illustration only and are not intended to be limiting in any manner. Other alterations and modifications of the preferred embodiment will become apparent to those of ordinary skill in the art upon reading this disclosure, and it is intended that the scope of the invention disclosed herein be limited only by the broadest interpretation of the appended claims to which the inventor is legally entitled.
Claims
1. A bath spout connection kit for connecting a bath spout shell to a threaded or smooth surfaced wall pipe having a diameter and extending beyond a wall, the kit comprising:
- a conduit having a length and first and second threaded ends, said first end adapted to couple said conduit to the bath spout shell;
- a first adapter having a length and first and second ends, said first end adapted to threadedly couple said adapter to said first conduit, said second end adapted to couple said first adapter to the pipe, such that said conduit length for use with threaded pipe is the same as the conduit length for use with smooth surfaced pipe and the bath spout shell mounts flush against the wall.
2. The kit of claim 1 wherein said first adapter has an interior surface at said second end and an exterior surface at said first end, said exterior surface having threads to couple said first adapter to said second end of said conduit and said interior surface having a smooth bore and adapted to couple said first adapter to the smooth surfaced pipe.
3. The kit of claim 2 further comprising a setscrew for coupling said first adapter to the pipe.
4. The kit of claim 3 further comprising a clamp surrounding said conduit to assist in securing said conduit to said pipe.
5. The kit of claim 1 wherein said second end of said conduit is adapted to couple to the threaded pipe where the diameter of the threaded pipe is a first size, said first adapter fits entirely within said conduit when coupled to said conduit, and said second end of said first adapter is adapted to couple said first adapter to a smooth surfaced pipe.
6. The kit of claim 5 further comprising a second adapter having first and second threaded ends, said first end adapted to couple said second adapter to said second threaded end of said conduit and said second end adapted to couple said adapter to the threaded pipe where the diameter of the pipe is a second size and wherein said second adapter fits entirely within said conduit when coupled to said conduit.
7. The kit of claim 1 further comprising a second adapter having first and second threaded ends, said first end adapted to couple said second adapter to said conduit and said second end adapted to couple said second adapter to the threaded pipe where the diameter of the pipe is a first size.
8. The kit of claim 7 wherein said second adapter has a length equal to said length of said first adapter.
9. The kit of claim 8 further comprising a third adapter having a length equal to said length of said first and second adapters and having a first and second threaded end, said first threaded end adapted to couple said third adapter to said second end of said conduit and said second end adapted to couple said second adapter to the threaded pipe where the diameter of the threaded pipe is a second size.
10. The kit of claim 7 wherein said first and said second adapters fit entirely within said conduit when coupled to said conduit.
11. The kit of claim 10 further comprising tabs on said second end of said first and second adapters.
12. The kit of claim 1 further comprising at least one additional conduit, wherein each said additional conduit has a length different from said length of said conduit.
13. The kit of claim 1 wherein said conduit comprises a first conduit segment having first and second threaded ends and a length and a second conduit segment having first and second threaded ends and a length, wherein said first end of said second conduit segment is adapted to threadedly couple to said second end of said first conduit segment to form said conduit.
14. The kit of claim 13 further comprising a third conduit segment having first and second threaded ends and a length shorter than said length of said second conduit segment, wherein said first end is adapted to threadedly couple to said second end of said first conduit segment to form said conduit.
15. The kit of claim 1 further comprising a groove in said conduit and a sealing member seated in said groove, said sealing member adapted to be in sealing contact with said adapter coupled to said conduit.
16. The kit of claim 1 further comprising a groove in said first adapter and a sealing member seated in said groove, said sealing member adapted to be in sealing contact with the smooth surfaced wall pipe.
17. The kit of claim 1 further comprising a bath spout shell.
18. The kit of claim 1 wherein said kit is made of polymeric material.
19. The kit of claim 1 wherein said kit is made of a metallic material.
20. A bath spout connection kit for connecting a bath spout shell to a threaded or smooth surfaced pipe having a diameter and extending beyond a wall, said kit comprising:
- a first conduit having a length and first and second threaded ends, said first end adapted to threadedly couple to the bath spout shell;
- a first adapter having a length and first and second threaded ends, said first end being adapted to couple said first adapter to said second end of said conduit and said second end of said first adapter being adapted to couple said first adapter to the threaded pipe where the diameter of the threaded pipe is a first size;
- a second adapter having a length equal to said first adapter and having first and second ends, said first end being adapted to threadedly couple said second adapter to said second end of said conduit and said second end of said second adapter being adapted to couple said second adapter to the smooth surfaced pipe.
21. The kit of claim 20 further comprising a third adapter having a length equal to said first and said second adapters and having first and second threaded ends, said first end being adapted to couple said third adapter to said second end of said conduit and said second end of said third adapter being adapted to couple said third adapter to the threaded pipe where the diameter of the threaded pipe is a second size.
22. The kit of claim 20 further comprising a hole in said second adapter and a setscrew, wherein said setscrew is adapted to thread through said hole and engage said smooth surfaced pipe.
23. The kit of claim 20 wherein said conduit comprises:
- a first conduit segment having first and second threaded ends, said first end adapted to threadedly couple said first conduit segment to said bath spout shell; and
- a second conduit segment having a length and first and second threaded ends, said first end adapted to couple said second conduit segment to said second end of said first conduit segment.
24. The kit of claim 22 further comprising a third conduit segment having a length shorter than said second conduit segment and having first and second threaded ends, said first end adapted to couple said third conduit segment to said second end of said first conduit segment.
25. The kit of claim 22 further comprising a third adapter having a length equal to said first and said second adapters and having first and second threaded ends, said first end being adapted to couple said third adapter to said second end of said conduit and said second end of said third adapter being adapted to couple said third adapter to the threaded pipe where the diameter of the threaded pipe is a second size.
26. The kit of claim 22 further comprising a hole in said second adapter and a setscrew, wherein said setscrew is adapted to thread through said hole and engage said smooth surfaced pipe.
27. The kit of claim 20 further comprising a groove proximate to said second end of said conduit and a sealing member seated in said groove, wherein said sealing member is adapted to be in sealing contact with said adapter when coupled to said conduit.
28. The bath spout connection kit of claim 27 wherein said sealing member is a O-ring.
29. The kit of claim 20 further comprising an additional conduit having a length shorter than said length of said first conduit and having a first and second threaded ends, said first end adapted to couple said additional conduit to the bath spout shell.
30. A bath spout connection kit for connecting a bath spout shell to a pipe having an end and a diameter and extending beyond a wall, said kit comprising:
- a conduit having a length and having first and second threaded ends, said first end adapted to couple said conduit to the bath spout shell;
- a first adapter having first and second ends, said first end adapted to threadedly couple said first adapter to said second end of said conduit and said second end having a smooth bore adapted to engage the end of the pipe where the end has a smooth surface;
- wherein said first adapter is disposed entirely within said conduit when coupled to said conduit.
31. The kit of claim 30 further comprising tabs on said second end of said first adapter.
32. The kit of claim 30 further comprising a second adapter having first and second threaded ends, said first end adapted to couple said second adapter to said second end of said conduit, said second end adapted to couple said second adapter to the end of the pipe where the end is threaded and the diameter of the pipe is a first size and wherein said second adapter is disposed entirely within said conduit when coupled to said conduit.
33. The kit of claim 32 further comprising tabs on said second end of said second adapter.
34. The kit of claim 32 wherein said second end of said conduit is adapted to couple said conduit to the end of the pipe where the end is threaded and the diameter of the pipe is a second size.
35. The kit of claim 30 further comprising a slot in said first adapter, a hole proximate to said second end of said conduit, and a setscrew, wherein said setscrew is adapted to be received in said hole and said slot and engage the end of the pipe where the end has a smooth surface.
36. The kit of claim 35 wherein said conduit has a recess proximate to said second end that can be punched through to form said hole when said first adapter is used.
37. The kit of claim 35 further comprising a second conduit without said recess.
38. The kit of claim 37 wherein said first adapter is secured in said conduit with said slot aligned with said hole.
39. The kit of claim 35 further comprising a clamp surrounding said conduit and adapted to assist in securing said conduit to the end of the pipe.
40. The kit of claim 39 further comprising at least one stop on said conduit to position said clamp.
41. The kit of claim 39 wherein said clamp includes a threaded hole and wherein said setscrew engages said threaded hole.
42. The kit of claim 30 further comprising at least one additional conduit having a length different from said length of said conduit.
43. The kit of claim 30 wherein said first adapter further comprises a groove and a sealing member seated in said groove, wherein said sealing member is adapted to be in sealing contact with said conduit and the smooth surface on the pipe.
44. The kit of claim 43 wherein said sealing member is an O-ring.
45. The kit of claim 30 further comprising fins on said second end of said conduit.
46. A bath spout connection kit for connecting a bath spout shell to a threaded or smooth surfaced pipe having a diameter and extending beyond a wall, said kit comprising:
- a conduit having a length and having first and second threaded ends, said first end adapted to couple said conduit to the bath spout shell and said second end of said conduit adapted to couple said conduit to a threaded pipe where the diameter of the threaded pipe is a first size;
- a first adapter having first and second ends, an exterior surface on said first end, said exterior surface adapted to threadedly couple said first adapter to said second end of said conduit and an interior surface on said second end, said interior surface having a smooth bore adapted to engage said smooth surfaced pipe;
- a circumferential groove in said first end of said first adapter;
- a sealing member seated in said circumferential groove, said sealing member adapted to be in sealing contact with said conduit and said smooth surfaced pipe;
- a recess proximate to said second end of said conduit that can be punched through to form a hole when said first adapter is used;
- a slot in said first adapter that aligns with said hole when said first adapter is coupled to said second end of said conduit;
- a clamp adapted to surround said conduit having a threaded hole;
- a setscrew adapted to thread through said threaded hole, be received in said hole in said conduit and said slot in said first adapter and engage said smooth surfaced pipe;
- a second adapter having an first and second end, an exterior threaded surface on said first end, said exterior surface adapted to couple said second adapter to said second end of said conduit, and an interior threaded surface on said second end, said interior surface adapted to couple said second adapter to a threaded pipe where the diameter of the threaded pipe is a second size;
- wherein said adapters are disposed entirely within said conduit when coupled to said conduit.
47. The kit of claim 46 further comprising at least one stop on said conduit to position said clamp.
48. The kit of claim 46 further comprising at least one additional conduit having a length different from the length of said conduit.
49. The kit of claim 46 further comprising fins on said second end of said inner conduit.
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Type: Grant
Filed: Jun 27, 2003
Date of Patent: Jan 11, 2005
Assignee: NCH Corporation (Irving, TX)
Inventors: John P. Jennings (Aston, PA), Jeffery Tzeng (Taipei), Alexander Yeh (Chang Hua Hsien)
Primary Examiner: A. Michael Chambers
Attorney: Locke Liddell & Sapp LLP
Application Number: 10/607,637