Media cutting device
The present invention pertains to a device for cutting media, such as paper, cardboard, and metal foils. The device has a body that includes a sidewall extending from the body. The device has means for cutting the media disposed in the body. The means for cutting the media has a cutting edge having a leading edge and a trailing edge. The sidewall shrouds at least a portion of the cutting edge. The sidewall has a media contact point that is disposed away from the trailing edge in the direction of the leading edge.
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This application is a continuation-in-part of U.S. application Ser. No. 11/408,781, filed Apr. 21, 2006, which claims priority from U.S. Provisional Applications Ser. Nos. 60/673824, filed Apr. 22, 2005 and 60/699905 filed Jul. 15, 2005, the disclosures of which are incorporated by reference in their entirety herein.
FIELD OF INVENTIONThe present invention relates to a media cutting device. In particular, the present invention relates to a hand held, portable, light weight device that is well suited for cutting media such as paper, plastic, metal films, fabrics, and cardboard box.
BACKGROUNDThere are a wide variety of devices available for cutting media such as, e.g., paper, plastic sheets, aluminum foil, felt, and photos. Perhaps the most commonly used device for cutting such media is a scissor. While scissors are commonplace, they do have some drawbacks. For examples, scissors have exposed cutting edge, which can present safety hazards. In some instances, as with dull scissors, the media can bunch up and the resulting edge created by the cut may be jagged and unsightly. Such jagged edges are undesirable in some applications, such as, e.g., in gift-wrapping packages.
There are a wide variety of designs for envelope openers available commercially. These devices are especially useful for cutting along a fold such as an envelope opener. However, they are not as well suited to cut media that does not contain a fold. Other type of cutters can leave marks on the media, marks such as scratches and folds near the cut edge. These marks are usually undesirable to the consumer.
What is needed is a hand held cutting device that avoids the scissor action while providing ease of use.
SUMMARYThe present invention provides for a light-weight, hand held, portable media cutting device for cutting straight lines, patterns, or curves on media. Exemplary media includes, but is not limited to, paper (such as gift wrapping paper, wax paper, photo paper), plastic, metal film such as aluminum foils, fabrics such as felts, and cardboard. A user of the inventive device exerts minimal force on the media to cut it meaning that using the device, the user applies only the force necessary to cut the media. Thus, the user does not have to apply excessive compressive force onto the media, thereby pushing the device into the media. With the device, the user does not need to resort to a cutting mat to cut the media. Typically, a cutting mat is used where the cutting device has an exposed blade. The elimination of a cutting mat is especially useful in crafting applications.
In one aspect, the present invention pertains to a device for cutting media comprising (a) a body comprising a sidewall extending from the body; and (b) means for cutting the media disposed in the body, the means for cutting the media comprising a cutting edge having a leading edge and a trailing edge. The sidewall shrouds at least a portion of the cutting edge. With reference to the cutting edge, the sidewall comprises a media contact point that is disposed away from the trailing edge in the direction of the leading edge. In one embodiment, the sidewall does not extend beyond the leading edge of the cutting edge.
In another aspect, the present invention pertains to a media cutting device comprising (a) a body comprising a handle, a cover extending from the handle, and a sidewall extending from the cover, (b) a guide disposed generally beneath the cover and extending from the handle, and (c) a blade disposed in the guide, the blade having a leading edge and a trailing edge. The sidewall shrouds at least a portion of the blade. With reference to the blade, the sidewall comprises a media contact point that is disposed away from the trailing edge in the direction of the leading edge. In one embodiment, the sidewall does not extend beyond the leading edge of the blade.
In yet another aspect, the present invention pertains to a media cutting device having replaceable parts. This particular device comprises a head comprising a cover, a sidewall extending from the cover, and a guide disposed substantially under the cover, the guide having a blade disposed therein; a handle attached to the head; and means for engaging and disengaging the head from the handle.
In yet another aspect, the present invention pertains to a method of cutting media comprising the steps of (a) providing a device for cutting media comprising a body comprising a sidewall extending from the body; and means for cutting the media disposed in the body, the means for cutting the media comprising a cutting edge having a leading edge and a trailing edge, wherein the sidewall shrouds at least a portion of the cutting edge, and wherein the sidewall comprises a media contact point that is disposed away from the trailing edge in the direction of the leading edge; (b) providing media; and (c) sliding the device through the media thereby cutting it. During the cutting action, the sidewall and the cutting edge create a localized deformation in the media near the leading edge of the cutting edge.
As used herein, the “cutting edge” describes that portion of the means for cutting the media that cuts the media during use. As described in detail below, an exemplary means for cutting the media is a blade or a wire. The cutting edge may or may not be continuous. The entire length of the cutting edge may or may not be used during cutting. The “leading edge” describes a location on the cutting edge that first encounters the media when the device is used to cut the media. The “trailing edge” describes a location on the cutting edge that has the greatest change in elevation from the leading edge. The media has two major surfaces, a first surface and an opposite second surface. The “media contact point” of the sidewall describes general location where the sidewall makes contact with the first major surface of the media while the cutting edge makes contact with the second major surface of the media.
One advantage of the present invention relates to ease of use. Because the user simply pushes the device through a media, there is no opening and closing action like that of scissors and typically one uses less effort to cut the media. This advantage is well suited for users who may have difficulty with scissors, e.g., those users who may experience arthritis and especially young users.
Another advantage of the present invention relates to safety. While, in one embodiment, the means for cutting the media is replaceable, in many embodiments the cutting edge will not be exposed to the user when the device is used in its intended application. In one embodiment, the cutting edge can be rotated so as to expose a new area of the cutting edge when the existing area becomes dull.
Yet another advantage of the present invention is that it is versatile, meaning that it can cut straight lines as well as curves. This advantage means that the device is useful in many applications, such as, e.g., cutting gift-wrapping paper, cardboard boxes, fabrics, box sealing tape, etc. The device easily fits into the user's pockets, purse, or bag, and when the user reaches for the device, he or she will not be inadvertently cut by it due to the design. Furthermore, because, in some embodiments, the device has a substantially flat bottom and because of the low presentation of the cutting edge relative to the flat bottom, the device is suitable for cutting media supported by a tabletop or the like.
The invention can further be described with reference to the following drawings, wherein:
The drawings are idealized, not drawn to scale, and are intended only for illustrative purposes.
DETAILED DESCRIPTIONReferring generally to the embodiments in
Referring now specifically to
In one exemplary embodiment, the cover and/or the guide can have a reference mark to help the user align the device with the media to facilitate accurate cutting. The reference mark can be especially useful where the media contains lines or patterns for the user to follow. In
The body has a centerline, generally denoted as reference line “x”. A portion of cover 25 is planar. The plane of the cover is generally coplanar to the plane of the media in regions away from the where the device has engaged the media. Other designs for the cover can be used to practice the present invention. If used, the guide lies below the sidewall. While sidewall 28 is shown to be generally trapezoidal in shape, it can be of any variety of geometry so long as it has a media contact point, denoted as reference 28a. The sidewall may have more than one media contact point. The sidewall extends from the cover so as to shroud at least a portion of blade 50. In this particular embodiment, the sidewall includes a curve in the region near the cover. The radius of curvature of the curve is relatively sharp, i.e., small radius, as the sidewall is nearly orthogonal to the plane of the cover. It is within the scope of the present invention to use a larger radius of curvature than what is shown in
For example, the free end can be of a shorter length than what is shown in
Near attached end 44, the guide is tapered: The attached end can also be narrowed as compared to the rest of the guide. These design features facilitate the cutting process, as the tapered or narrowed regions allow for easy passage of the media away from the device reducing hang up and/or distortion of the cut media. In one embodiment, bottom surface 40b of the guide can include extensions, such as a rib (
As can be seen from
For reference purposes, a Cartesian coordinate system is presented in
With reference to
With reference to
In use, typically the device engages an edge of the media. As the device slides further into the media, the cutting edge in combination with the sidewall, particularly the media contact point on the sidewall, deforms the media so that it no longer lies in one continuous plane from one side of the device to the other side of the device. The deformation occurs in the area of the media that is presented to the cutting edge (the “presented area”). In the embodiments of
In another aspect, the present invention relates to a cutting device containing replaceable parts. For example, in the embodiment of
In one embodiment, the handle, housing, and guide are integrally formed. It is within the scope of the present invention, however, for the components to be formed separately and joined together by any suitable means. Whether or not integrally formed, the body may be made of any variety of materials, including metal, wood, polymer, ceramics and composites thereof. Injection moldable polymers are also useful. Suitable polymers include, but are not limited to polyolefins, such as, but not limited to polypropylene, polystyrene, high impact polystyrene, and ABS (acrylonitrile-butadiene-styrene copolymer). The cutting device can be injection molded as one piece or can be molded as with multiple parts that could be assembled together. The body could be made of a combination of polymers. For example, in one embodiment, the body could be made of two polymers, one of which is softer, in terms of durometer, than the rest of the body, so as to provide a soft touch effect.
The means for cutting the media may be a blade or a wire made from a variety of materials, including metals, ceramics, and plastics. Suitable metals include, but are not limited to, stainless steel, cold rolled steel, cold rolled nickel plated steel, copper and brass. The cutting edge may be a straight edge or it may be beveled, chiseled, serrated, corrugated, scalloped, or curved. The means for cutting the media may be of any number of geometries, including e.g., triangular, rectangular or circular. The circular geometry can be advantageous in that if the cutting edge becomes dull, the device can be designed so as to rotate the cutting edge to expose a fresh cutting edge. This design feature extends the life of the blade or wire without having to replace it. An advancing mechanism can be designed into the body to allow for rotation of the cutting edge. Yet another design would include a swivel blade with a ball joint and a lock. In yet another embodiment, the means for cutting the media can include two rounded wheels that make contact with one another and where the cutting action occurs as the wheels rotate against one another.
The means for cutting the media can include a plurality of blades or wires. In one embodiment, two blades spaced apart at a desired distance, such as, e.g., ¼ inch (2.54 mm), can be used to cut predetermined widths of strips of media. The device can be designed so as to allow for passage of the strips.
Although specific embodiments of the present invention have been shown and described, it is understood that these embodiments are merely illustrative of the many possible specific arrangements that can be devised in application of the principles of the invention. Numerous and varied other arrangements can be devised in accordance with these principles by those of ordinary skill in the art without departing from the spirit and scope of the invention. Thus, the scope of the present invention should not be limited to the structures described in this application, but only by the structures described by the language of the claims and the equivalents of those structures.
Claims
1. A device for cutting media comprising:
- a body comprising a handle, a cover extending from the handle to an exposed end and a sidewall nonmoveably connected with and extending from the body to a free end;
- a guide having opposing top and bottom surfaces and an attached end and a free end, wherein the attached end of the guide extends from the body; and
- means for cutting the media disposed in the body, the means for cutting comprising a cutting edge having a leading edge and a trailing edge;
- wherein the sidewall shrouds at least a portion of the cutting edge, and with reference to the cutting edge, the sidewall has a media contact point that is disposed away from the trailing edge in the direction of the leading edge, and the media contact point of the sidewall does not extend beyond the bottom surface of the guide;
- wherein the bottom surface of the guide is below the free end of the sidewall;
- wherein a portion of the sidewall is below the top surface of the guide;
- wherein the handle terminates at a handle end opposite the cover, and further wherein the attached end of the guide is located longitudinally between the handle end and the exposed end of the cover, and further wherein extension of the guide from the attached end to its free end is in a direction away from the handle end such that a longitudinal distance between the free end and the handle end is greater than a longitudinal distance between the attached end and the handle end, and is greater than a longitudinal distance between the exposed end of the cover and the handle end;
- wherein when the origin of a Cartesian coordinate system coincides with the leading edge of the cutting edge and the x-z plane lies substantially coplanar with the top surface of the guide, the trailing edge of the cutting edge lies in the positive y direction;
- and wherein, during cutting, the cutting edge and the sidewall exert sufficient frictional forces on the media to create a deformation in the media near the leading edge of the cutting edge such that a user does not need to cut the media on a supporting substrate.
2. The device of claim 1, wherein the media contact point of the sidewall lies between the leading edge and the trailing edge.
3. The device of claim 1, wherein the body and the sidewall are integrally formed.
4. The device of claim 1, wherein the cover is transparent.
5. The device of claim 1, wherein the device further comprises a visual indicator selected from the group consisting of (i) a reference mark on the cover and (ii) a reference mark on the guide.
6. The device of claim 1, wherein the free end of the guide extends beyond the exposed end of the cover.
7. The device of claim 1, wherein the free end of the guide has a substantially rounded geometry or substantially a pointed geometry.
8. The device of claim 1, wherein a bottom surface of the guide has a widest width that is larger than the widest width of the sidewall.
9. The device of claim 1, wherein the guide further comprises a rib extending from the bottom surface or a side surface.
10. The device of claim 1 wherein the media contact point is below the top surface of the guide.
11. A media cutting device comprising:
- a body comprising an elongated handle, a cover having a planar region and being nonmoveably connected with and extending from the handle to an exposed end, and a sidewall extending from the cover to a free end;
- a guide disposed generally beneath the cover, the guide having opposing top and bottom surfaces, an attached end, a free end; and
- a blade disposed in the guide, the blade comprising a cutting edge having a leading edge and a trailing edge, wherein the sidewall shrouds at least a portion of the blade and with reference to the blade, the sidewall comprises a media contact point that is disposed away from the trailing edge in the direction of the leading edge;
- wherein the bottom surface of the guide is below the free end of the sidewall;
- wherein the media contact point is below the top surface of the guide but does not extend beyond the bottom surface of the guide;
- wherein when the origin of Cartesian coordinate system coincides with the leading edge of the cutting edge and the x-z plane lies substantially coplanar with the top surface of the guide, the trailing edge of the cutting edge lies in the positive y direction;
- wherein the handle terminates at a handle end opposite the cover, and further wherein the attached end of the guide is located longitudinally between the handle end and the exposed end of the cover, and further wherein extension of the guide from the attached end to the free end is in a direction away from the handle end such that a longitudinal distance between the free end and the handle end is greater than a longitudinal distance between the attached end and the handle end, and is greater than a longitudinal distance between the exposed end of the cover and the handle end;
- and wherein, during cutting, the cutting edge and the sidewall exert sufficient frictional forces on the media to create a deformation in the media near the leading edge of the cutting edge such that a user does not need to cut the media on a supporting substrate.
12. The device of claim 11, wherein the media contact point of the sidewall lies between the leading edge and the trailing edge of the blade.
13. The device of claim 11, wherein the handle, cover, and sidewall are integrally formed.
14. The device of claim 11, wherein when the device is engaged with the media so as to cut it, the media does not contact an inner surface of the cover.
15. The device of claim 11, wherein the blade disposed in the guide such that the leading edge lies proximate to the top surface of the guide and the trailing edge lies proximate to the attached end of the guide.
16. The device of claim 11, wherein the free end of the guide has a substantially rounded geometry or a substantially pointed geometry.
17. The device of claim 11, wherein the guide further comprises a rib extending from the bottom surface or side of the guide.
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Type: Grant
Filed: Apr 21, 2006
Date of Patent: May 15, 2012
Patent Publication Number: 20060236550
Assignee: 3M Innovative Property Company (St. Paul, MN)
Inventors: Scott D. Gullicks (Apple Valley, MN), Gerald E. Mueller (Eagan, MN), Joy A. Packard (Somerset, WI), Scott D. Pearson (Woodbury, MN)
Primary Examiner: Edward Landrum
Attorney: Kevin W. Weber
Application Number: 11/408,781
International Classification: B26B 27/00 (20060101);