Manhole liner and method of using the same
A manhole liner and a method of using the same are provided. The manhole liner is sized substantially equally to the largest diameter of the manhole, so that the liner does not have to stretch to be pressed against the manhole wall. Additionally, the liner is impregnated with a resinous material capable of curing and hardening. A bladder, preferably stretchable circumferentially and having a diameter less than the smallest diameter of the manhole, is inserted into the liner. The bladder is expanded to press the liner against the wall of the manhole to dispense resinous material from the liner, while the liner is able to fold over itself in areas having a diameter less than the original diameter of the liner. Because the bladder stretches to produce a smooth outside surface, the resinous material will migrate to areas in the folds and will cure with a smooth interior surface.
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The present invention generally relates to a method and means of repairing a manhole. More particularly, but not exclusively, the invention relates to a method and assembly for lining a manhole wall.
BACKGROUND OF THE INVENTIONConventional manholes include a lower or bottom pad, a barrel having a relatively constant diameter adjacent the pad, a concentric or eccentric cone extending upwardly from the barrel, one or more adjusting rings to adjust the overall height of the manhole, and a casting frame on top of the adjusting rings to support a lid at an elevation substantially level with the surrounding pavement. The casting frame is preferably sealed to the uppermost adjusting ring to preclude or minimize water flow into the manhole.
One problem with existing manholes is that many were made long ago, and then oftentimes were made of brick. Due to the old age of the manholes, as well as the materials used to make them, many manholes have begun to deteriorate or have damaged areas. The damaged areas create weak spots, which may allow water to infiltrate the sewer system and also lead to the eventual collapse of the manhole.
Methods exist for repairing the walls of manholes. One such method involves the use of a cured-in-place (CIP) liner with a polymer coating on its interior surface and a bladder to repair the manhole wall. The liner and bladder are placed in the manhole, and the bladder is expanded to press the liner against the manhole wall. The liner is impregnated with a resin and applied to the wall to create a new interior wall of the manhole. One problem with existing methods is the size of the liner used to line the wall of the manhole. The methods call for the use of a CIP liner and bladder having a diameter approximately equal to the smallest diameter of the manhole, with the liner being capable of stretching circumferentially to press against the manhole wall so to prevent the liner from wrinkling. However, some manholes require that the liner stretch up to and exceeding 150% of its unstretched diameter. This can cause the liners to rip, tear or be too thin, leaving the manhole wall not fully repaired.
Additionally, because the liners include an interior coating impervious to a resinous material, the liners cannot fold over themselves or bunch up because the liner wall would be formed with intermediate layers of material impervious to resin causing the liner to not be homogeneous across its thickness.
Accordingly, there is a need in the art for an improved method and means that overcomes the problem of a liner tearing while stretching circumferentially to press against the wall of a manhole.
BRIEF SUMMARY OF THE INVENTIONIt is therefore a principal object, feature, or advantage of the present invention to provide an improved method and means for lining a manhole which improves over or solves the deficiencies in the art.
Another object, feature, or advantage of the present invention is to provide an improved method and means for lining a manhole wall that allows a liner to fold over itself and to bunch up while still producing a smooth interior wall.
Another object, feature, or advantage of the present invention is to provide an improved method and means for lining a manhole wall wherein the diameter of the liner is sized to be larger than the smallest diameter of the manhole.
Another object, feature, or advantage of the present invention is to provide an improved method and means for lining a manhole wall wherein the diameter of the liner is sized to be substantially equal to a largest diameter of the manhole.
Another object, feature, or advantage of the present invention is to provide an improved method and means for lining a manhole that uses a liner to transport a resinous material capable of curing and hardening into a manhole.
Another object, feature, or advantage of the present invention is to provide an improved method and means for lining a manhole that uses a bladder capable of stretching circumferentially to press the liner against the wall of the manhole.
Another object, feature, or advantage of the present invention is to provide an improved method and means for lining a manhole that uses a liner for containing a resinous material capable of curing and hardening.
Another object, feature, or advantage of the present invention is to provide an improved method and means for lining a manhole that can be used in manholes having varying diameters along the height of the manhole.
These and/or other objects, features, and advantages of the present invention will be apparent to those skilled in the art. The present invention is not to be limited to or by these objects, features and advantages, and no single embodiment need exhibit every object, feature, and advantage.
According to one aspect of the present invention, a method of lining a manhole having varying diameters along its height is provided. The method includes taking a manhole liner having a tubular shape and an unstretched diameter larger than a smallest diameter of the manhole. The liner is impregnated with a resinous material capable of curing and hardening. The liner is positioned in the manhole, and a bladder is inserted into the liner. The bladder is then expanded to press the liner against the wall of the manhole, with the liner folding on itself along a portion of the liner. The resinous material is allowed to cure and harden to produce a smooth finished surface, including along the portion of the liner folded on itself. Finally, the bladder is removed from the manhole.
According to another aspect of the present invention, a method of lining a manhole having varying diameters along the height of the manhole and having a largest diameter near the bottom of the manhole and a smallest diameter near the top of the manhole is provided. The method includes taking a manhole liner having a diameter substantially equal to the largest diameter of the manhole. The liner is impregnated with a resinous material capable of curing and hardening, and then positioned in the manhole. An inflatable bladder capable of stretching circumferentially is inserted into the liner. Next, the bladder is inflated to circumferentially stretch the bladder to press the manhole liner into contact with the wall of the manhole. The liner is folded over itself along an upper portion of the manhole. The resinous material is allowed to cure and harden against a substantially smooth surface of the bladder, and then the bladder is removed from the manhole.
According to yet another aspect of the present invention, a liner assembly for lining a manhole having varying diameters along the height of the manhole, with the largest diameter near the bottom of the manhole and the smallest diameter near the top of the manhole, is provided. The liner assembly includes a bladder and a manhole liner. The bladder comprises a first end, and opposite second end, and a bladder body there between, wherein the bladder body has a diameter smaller than or equal to the smallest diameter of the manhole. The bladder is also capable of stretching circumferentially. The manhole liner comprises a manhole liner body along its height, with the manhole liner body having a diameter substantially equal to the largest diameter of the manhole. Additionally, the manhole liner is impregnated with a resinous material capable of curing and hardening.
The manhole liner body 44 is comprised of lining material substantially free of coating or intermediate layers of material impervious to the resinous material 48. The resinous material 48 may be a thermoset resin, which saturates the liner and cures and hardens quicker in the presence of heat. However, it should be appreciated that other resinous materials may be used, on the condition that they are able to cure and harden. The manhole liner 42 is essentially a transport device, such that the resinous material 48 forms the structural properties of the liner when cured.
The diameter 46 of the manhole liner 42 in one preferred form is sized substantially equal to the largest diameter D1 of the manhole 10. Therefore, the manhole liner 42 does not need to be stretchable. After the manhole liner 42 has been impregnated with a resinous material 48, the manhole liner 42 is positioned in the manhole 10. The bladder 32 is then inserted into the manhole liner 42.
In another preferred form, the diameter 46 of the manhole liner 42 is sized larger than the smallest diameter of the manhole 10. Here, the manhole liner will again fold over on itself and bunch up to fit the smaller diameter portions of the manhole 10.
The invention has been shown and described above with reference to preferred embodiments, and it is understood that modifications, substitutions, and additions may be made which are within the intended spirit and scope of the invention. The invention is only to be limited by claims appended hereto.
Claims
1. A method of lining a manhole having a wall of varying diameters along its height, comprising:
- taking a manhole liner having a tubular shape and a substantially unstretched diameter;
- impregnating the liner with a resinous material capable of curing and hardening;
- positioning the liner in the manhole;
- inserting a bladder into the liner;
- expanding the bladder to press the liner toward the wall of the manhole, creating folds in the liner as it bunches upon itself to fit along portions of the wall of the manhole;
- allowing the resinous material to cure and harden to produce a substantially smooth finished surface along the portions of the wall where the liner has folded and bunched upon itself; and
- removing the bladder from the manhole.
2. The method of claim 1 wherein the liner will fold and bunch upon itself at narrower portions along the height of the manhole.
3. The method of claim 2 wherein the liner will not fold and bunch upon itself at a portion of the manhole having a largest diameter.
4. The method of claim 1 further comprising allowing the resinous material to migrate to locations in the folds of the liner to produce a substantially smooth surface on the liner.
5. The method of claim 1 wherein the bladder is expanded by inflating the bladder by applying a fluid pressure within the bladder.
6. The method of claim 5 wherein the bladder is capable of stretching circumferentially to press the liner against the wall of the manhole.
7. The method of claim 6 wherein the bladder comprises a first end, an opposite second end, and a bladder body there between.
8. The method of claim 7 wherein the bladder body is a smooth surface when the bladder has been inflated and stretched circumferentially.
9. The method of claim 1 wherein the manhole liner is seamless in construction.
10. The method of claim 1 wherein the produced, substantially smooth surface extends along the entirety of the wall of the manhole.
11. The method of claim 1 wherein the liner is substantially free of an impermeable coating.
12. The method of claim 1 wherein the liner has a diameter approximately equal to the largest diameter of the wall of the manhole.
13. The method of claim 1 wherein the manhole wall includes a casting frame.
14. A method of lining a manhole having a wall of varying diameters along the height of the manhole, comprising:
- taking a manhole liner having a diameter substantially equal to a largest diameter of the manhole;
- impregnating the liner with a resinous material capable of curing and hardening;
- positioning the liner in the manhole;
- inserting an inflatable bladder capable of stretching circumferentially into the liner, wherein the bladder diameter is equal to or smaller than a smallest diameter of the manhole;
- inflating the bladder to press the manhole liner toward the wall of the manhole, wherein folds are created in the liner as it bunches upon itself to fit along portions of the wall of the manhole;
- allowing the resinous material to cure and harden against a substantially smooth surface of the bladder; and
- removing the bladder from the manhole.
15. The method of claim 14 further comprising pressing the liner against the manhole wall to cause the resinous material to migrate from the liner to areas in the liner folds so to form a smooth resinous interior surface.
16. The method of claim 15 wherein the resinous material cures and hardens to produce a substantially smooth finished surface.
17. The method of claim 16 wherein the produced, substantially smooth surface extends along the entirety of the wall of the manhole.
18. The method of claim 14 wherein the bladder is inflated with a fluid pressure.
19. The method of claim 18 wherein the resinous material is a thermoset resin.
20. The method of claim 19 wherein a heated fluid is used to inflate the bladder to increase the rate of curing and hardening of the thermoset resin.
21. The method of claim 14 wherein the manhole liner does not stretch circumferentially.
22. The method of claim 21 wherein the manhole liner will not fold over and bunch upon itself at the largest diameter of the manhole.
23. The method of claim 14 wherein the liner is substantially free of an impermeable coating.
24. The method of claim 14 wherein the liner has a diameter approximately equal to the largest diameter of the wall of the manhole.
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Type: Grant
Filed: Jul 12, 2010
Date of Patent: Sep 2, 2014
Patent Publication Number: 20120009020
Assignee: LMK Technologies, LLC (Chicago, IL)
Inventor: Larry W. Kiest, Jr. (Ottawa, IL)
Primary Examiner: David Bagnell
Assistant Examiner: Stacy Warren
Application Number: 12/834,589
International Classification: E21D 11/00 (20060101); B28B 19/00 (20060101); B29C 63/20 (20060101); E02D 29/12 (20060101); E03F 5/02 (20060101);