Data storage device calibrating fly height actuator based on laser power for heat assisted magnetic recording
A data storage device is disclosed comprising a disk, a head comprising a laser, and a fly height actuator (FHA) configured to actuate the head vertically over the disk based on an FHA setting. A first fly height of the head is measured at a first laser power setting, and a second fly height of the head is measured at a second laser power. A FHA write setting is generated based on a calibrated write laser power, the first and second fly height measurements, and a first function representing a nominal FHA delta setting between a read touchdown FHA setting and a write touchdown FHA setting relative to a delta in a fly height of the head due to a corresponding change in laser power applied to the laser, where the FHA write setting is applied to the FHA during the write operation.
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This application is a continuation-in-part of co-pending U.S. patent application Ser. No. 14/253,491, filed on Apr. 15, 2014, entitled “DATA STORAGE DEVICE CALIBRATING FLY HEIGHT ACTUATOR BASED ON LASER POWER FOR HEAT ASSISTED MAGNETIC RECORDING” to Huanxiang Ruan et al., the disclosure of which is incorporated herein by reference.
BACKGROUNDData storage devices such as disk drives comprise a disk and a head connected to a distal end of an actuator arm which is rotated about a pivot by a voice coil motor (VCM) to position the head radially over the disk. The disk comprises a plurality of radially spaced, concentric tracks for recording user data sectors and embedded servo sectors. The embedded servo sectors comprise head positioning information (e.g., a track address) which is read by the head and processed by a servo controller to control the velocity of the actuator arm as it seeks from track to track.
Data is typically written to the disk by modulating a write current in an inductive coil to record magnetic transitions onto the disk surface in a process referred to as saturation recording. During readback, the magnetic transitions are sensed by a read element (e.g., a magnetoresistive element) and the resulting read signal demodulated by a suitable read channel. Heat assisted magnetic recording (HAMR) is a recent development that improves the quality of written data by heating the disk surface with a laser during write operations in order to decrease the coercivity of the magnetic medium, thereby enabling the magnetic field generated by the write coil to more readily magnetize the disk surface.
Since the quality of the write/read signal depends on the fly height of the head, conventional heads may comprise an actuator for controlling the fly height. Any suitable dynamic fly height (DFH) actuator may be employed, such as a heater which controls fly height through thermal expansion, or a piezoelectric (PZT) actuator. It is desirable to determine the appropriate DFH setting (e.g., appropriate current applied to a heater) that achieves the target fly height for the head.
In the embodiment of
In the embodiment of
In one embodiment, a laser power applied to the laser 6 during a write operation is calibrated to achieve optimal recording reliability. For example, if the laser power is too low it may result in under saturation of the magnetic media, and if the laser power is too high, it may cause erasure of data recorded in adjacent data tracks. In one embodiment, the calibration procedure involves writing a test pattern to the disk 2 and evaluating a suitable quality metric while reading the test pattern. This process is repeated at different laser powers until the quality metric exceeds a threshold.
Since the fly height of the head also affects the quality of the recorded data, and since the heating effect of the laser 6 on the head 4 decreases the fly height, in one embodiment an FHA write setting is generated based on the calibrated write laser power.
The delta for decreasing the FHA setting as shown in
In one embodiment, applying power to the laser while executing a touchdown operation may damage one or more write components (e.g., the NFT) due to the thermal protrusion of the components toward the disk. Accordingly, in one embodiment the touchdown operation may be executed for a non-production disk drive in order to generate the data points and resulting curve fitted function shown in
In one embodiment, the FHA write setting may be adjusted when calibrating the laser power. This embodiment is understood with reference to the flow diagram of
As described above, the curve fitted functions shown in
The FHA actuation curve shown in
Although the embodiments are described above as generating a plurality of curve fitted functions (each corresponding to a particular ΔFH) that are loaded into the production disk drives, other techniques may be employed. For example, in one embodiment the array of data points shown in
In an embodiment illustrated in
In one embodiment, the first function representing the nominal curve such as shown in
Any suitable control circuitry may be employed to implement the flow diagrams in the above embodiments, such as any suitable integrated circuit or circuits. For example, the control circuitry may be implemented within a read channel integrated circuit, or in a component separate from the read channel, such as a disk controller, or certain operations described above may be performed by a read channel and others by a disk controller. In one embodiment, the read channel and disk controller are implemented as separate integrated circuits, and in an alternative embodiment they are fabricated into a single integrated circuit or system on a chip (SOC). In addition, the control circuitry may include a suitable preamp circuit implemented as a separate integrated circuit, integrated into the read channel or disk controller circuit, or integrated into a SOC.
In one embodiment, the control circuitry comprises a microprocessor executing instructions, the instructions being operable to cause the microprocessor to perform the flow diagrams described herein. The instructions may be stored in any computer-readable medium. In one embodiment, they may be stored on a non-volatile semiconductor memory external to the microprocessor, or integrated with the microprocessor in a SOC. In another embodiment, the instructions are stored on the disk and read into a volatile semiconductor memory when the disk drive is powered on. In yet another embodiment, the control circuitry comprises suitable logic circuitry, such as state machine circuitry.
In various embodiments, a disk drive may include a magnetic disk drive, an optical disk drive, etc. In addition, while the above examples concern a disk drive, the various embodiments are not limited to a disk drive and can be applied to other data storage devices and systems, such as magnetic tape drives, solid state drives, hybrid drives, etc. In addition, some embodiments may include electronic devices such as computing devices, data server devices, media content storage devices, etc. that comprise the storage media and/or control circuitry as described above.
The various features and processes described above may be used independently of one another, or may be combined in various ways. All possible combinations and subcombinations are intended to fall within the scope of this disclosure. In addition, certain method, event or process blocks may be omitted in some implementations. The methods and processes described herein are also not limited to any particular sequence, and the blocks or states relating thereto can be performed in other sequences that are appropriate. For example, described tasks or events may be performed in an order other than that specifically disclosed, or multiple may be combined in a single block or state. The example tasks or events may be performed in serial, in parallel, or in some other manner. Tasks or events may be added to or removed from the disclosed example embodiments. The example systems and components described herein may be configured differently than described. For example, elements may be added to, removed from, or rearranged compared to the disclosed example embodiments.
While certain example embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions disclosed herein. Thus, nothing in the foregoing description is intended to imply that any particular feature, characteristic, step, module, or block is necessary or indispensable. Indeed, the novel methods and systems described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the methods and systems described herein may be made without departing from the spirit of the embodiments disclosed herein.
Claims
1. A data storage device comprising:
- a disk;
- a head comprising a laser configured to heat the disk while writing data to the disk;
- a fly height actuator (FHA) configured to actuate the head vertically over the disk based on an FHA setting; and
- control circuitry configured to: calibrate a write laser power applied to the laser during a write operation; measure a first fly height of the head at a first laser power setting; measure a second fly height of the head at a second laser power setting different from the first laser power setting; and generate a FHA write setting based on the calibrated write laser power, the first and second fly height measurements, and a first function representing a nominal FHA delta setting between a read touchdown FHA setting and a write touchdown FHA setting relative to a delta in a fly height of the head due to a corresponding change in laser power applied to the laser, where the FHA write setting is applied to the FHA during the write operation.
2. The data storage device as recited in claim 1, wherein the first function comprises a second order polynomial.
3. The data storage device as recited in claim 1, wherein the control circuitry is further configured to:
- generate a second function representing the delta in fly height of the head relative to the laser power applied to the laser; and
- generate the FHA write setting based on the second function.
4. The data storage device as recited in claim 3, wherein the second function comprises a linear function.
5. The data storage device as recited in claim 3, wherein the control circuitry is further configured to:
- compute a calibrated delta in the fly height with the calibrated write laser power as an input to the second function; and
- compute the FHA write setting with the calibrated delta in the fly height as an input to the first function.
6. A method of operating a data storage device, the method comprising:
- calibrating a write laser power applied to a laser of a head during a write operation;
- measuring a first fly height of the head over a disk at a first laser power setting;
- measuring a second fly height of the head at a second laser power setting different from the first laser power setting; and
- generating a fly height actuator (FHA) write setting based on the calibrated write laser power, the first and second fly height measurements, and a first function representing a nominal FHA delta setting between a read touchdown FHA setting and a write touchdown FHA setting relative to a delta in a fly height of the head due to a corresponding change in laser power applied to the laser, where the FHA write setting is applied to the FHA during the write operation.
7. The method as recited in claim 6, wherein the first function comprises a second order polynomial.
8. The method as recited in claim 6, further comprising:
- generating a second function representing the delta in fly height of the head relative to the laser power applied to the laser; and
- generating the FHA write setting based on the second function.
9. The method as recited in claim 8, wherein the second function comprises a linear function.
10. The method as recited in claim 8, further comprising:
- computing a calibrated delta in the fly height with the calibrated write laser power as an input to the second function; and
- computing the FHA write setting with the calibrated delta in the fly height as an input to the first function.
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Type: Grant
Filed: Dec 19, 2014
Date of Patent: Sep 1, 2015
Assignee: Western Digital Technologies, Inc. (Irvine, CA)
Inventors: Huanxiang Ruan (Irvine, CA), Galvin T. Chia (Rancho Santa Margarita, CA)
Primary Examiner: Thang Tran
Application Number: 14/578,054
International Classification: G11B 11/00 (20060101); G11B 5/60 (20060101); G11B 13/04 (20060101); G11B 5/00 (20060101);