Vacuum cleaner including a belt tensioner
A drive mechanism for a vacuum cleaner having a motor and an agitator includes a belt coupled to the motor and the agitator to drive the agitator, and a belt tensioner operable to selectively tension the belt. The belt tensioner includes an arm movable relative to the belt, a shaft coupled to the arm, a pulley rotatably coupled to the shaft, a bearing positioned substantially within the pulley and around a portion of the shaft, and a member fixed to the pulley to retain the bearing within the pulley.
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This application claims priority to U.S. Provisional Patent Application No. 61/977,468, filed Apr. 9, 2014, the entire contents of which are incorporated by reference herein.
BACKGROUNDThe present invention relates to vacuum cleaners and, more particularly, to belt tensioners for vacuum cleaners.
SUMMARYIn one embodiment, the invention provides a drive mechanism for a vacuum cleaner. The vacuum cleaner includes a motor and an agitator. The drive mechanism includes a belt coupled to the motor and the agitator to drive the agitator, and a belt tensioner operable to selectively tension the belt. The belt tensioner includes an arm movable relative to the belt, a shaft coupled to the arm, a pulley rotatably coupled to the shaft, a bearing positioned substantially within the pulley and around a portion of the shaft, and a member fixed to the pulley to retain the bearing within the pulley.
In another embodiment, the invention provides a vacuum cleaner including a base having a suction nozzle, a dirt collection assembly configured to receive an airflow from the suction nozzle, a motor, and an agitator positioned within the base. The vacuum cleaner also includes a belt coupled to the motor and the agitator to drive the agitator, and a belt tensioner operable to selectively tension the belt. The belt tensioner includes an arm movable relative to the belt, a shaft coupled to the arm, a pulley rotatably coupled to the shaft, a bearing positioned substantially within the pulley and around a portion of the shaft, and a member fixed to the pulley to retain the bearing within the pulley.
In yet another embodiment, the invention provides a pulley assembly operable to engage a belt in a floor cleaning machine. The pulley assembly includes a pulley rotatable about a shaft. The pulley has a belt-engaging surface about an axis, and a bore along the axis. The pulley assembly also includes a bearing positioned in the bore, and a member retaining the bearing within the bore. The member bounds axial movement of the bearing in the bore.
Other aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways.
The handle assembly 28 is pivotally coupled to the base 24 for movement between an upright storage position, where the handle assembly 28 extends at a substantially 90 degree angle from the base 24, and an inclined operating position to facilitate moving the vacuum cleaner along the surface to be cleaned.
The suction motor 32 is positioned within a motor housing 38, which may be supported on the handle assembly 28. The suction motor 32 includes a fan that generates a suction force through the dirt collection assembly 36 and the suction nozzle 48 to draw an airflow into the vacuum cleaner. The motor housing 38 defines exhaust vents 40 that exhaust the airflow (after the airflow is cleaned) back into the surrounding environment. In the illustrated embodiment, the suction motor 32 is positioned below both the dirt collection assembly 36 and the exhaust vent 40.
The illustrated dirt collection assembly 36 includes a dirt separator and a collection chamber and is supported by the handle assembly 28. The dirt separator uses suction force generated by the motor 32 to separate dirt, dust, and other particles from the airflow. In some embodiments, the dirt separator may include a cyclonic separator assembly. In other embodiments, the dirt separator may include a bag. Once separated from the airflow, the dirt, dust, or other particles are then stored in the collection chamber. The illustrated dirt collection assembly 36 is removable from the handle assembly 28 to empty the collection chamber.
In operation, the suction motor 32 generates a suction force to draw an airflow through the suction nozzle 48. The airflow is directed through the base 24 and into the hose 44. The hose 44 directs the airflow into the dirt collection assembly 36. The dirt separator of the dirt collection assembly 36 separates dirt, dust, and other particles out of the airflow. A relatively clean airflow is then directed into the motor housing 38 and exhausted out of the vacuum cleaner through the exhaust vents 40. Although the illustrated vacuum cleaner 20 is an upright vacuum cleaner, in other embodiments, the vacuum cleaner 20 may be a different type of floor cleaning machine, such as a canister vacuum cleaner or an extractor.
For example,
As shown in
In the illustrated embodiment, the belt tensioner 56 is movable (e.g., pivotable) between a first, tensioned position (as shown in
To move the belt tensioner 216 from the engaged position (shown in
In
The illustrated members 140 are projections, or tabs, formed on an inner surface 148 of the bore 125. Each projection 140 includes a chamfered surface 152 to help snap-fit the bearing 132 upon installation of the bearing 132 over the projections 140 inside a cavity 156 of the pulley 128, the member 140 retaining the bearing 132 adjacent a seat portion 126 of the pulley 128. In one embodiment, the member 140 is a series of projections that are staggered in an axial direction to engage both sides or faces of the bearing 132. Once the bearing 132 is positioned between the projections 140, the bearing 132 is fixed within the cavity 156 of the pulley 128 to inhibit removal of the bearing 132 from the pulley 128. In one alternative with projections 140 engaging both sides or faces of the bearing 132, the seat portion 126 is omitted.
The illustrated member 172 is a retaining ring that fits within a groove 180 formed on an inner surface 182 of the pulley 164. The retaining ring 172 captures the bearing 168 within a cavity 184 of the pulley 164 between a seat portion 188 of the pulley 164 and the retaining ring 172. The retaining ring 172 may be a snap ring, c-clip, e-clip, spring clip, wave spring, wire form, spiral ring, or other retaining ring. When the retaining ring 172 is positioned within the groove 180, the bearing 168 is fixed within the cavity 184 of the pulley 164 to inhibit removal of the bearing 168 from the pulley 164. The retaining ring 172 is also removable from the groove 180 to allow removal of the bearing 168 from the pulley 164.
The illustrated member 200 is a threaded bushing. The bushing 200 includes an outer threaded surface 208 that engages the inner threaded surface 202 of the pulley 194. When threaded into the pulley 194, the bushing 200 surrounds a portion of the shaft 198 and is positioned entirely within the pulley 194. The bushing 200 captures the bearing 196 within the cavity 206 of the pulley 194 between a seat portion 210 of the pulley 194 and the bushing 200. In this position, the bushing 200 inhibits removal of the bearing 196 from the pulley 194. The bushing 200 is also removable (e.g., un-threadable) from the pulley 194 to allow removal of the bearing 196 from the pulley 194.
The illustrated member 300 is a stop ring secured to the shaft 296. The stop ring 300 surrounds all or a portion of the shaft adjacent an end of the shaft 296 opposite from the shoulder 312. As such, the pulley 284 and the bearings 288, 292 are generally captured between the stop ring 300 and the shoulder 312 of the shaft 296. The stop ring 300 may be a sleeve or collar pressed, peened, welded, threaded, or otherwise attached to the shaft. Alternatively, the stop ring 300 may be a retaining ring such as a c-clip, e-clip, spring clip, or other clip or fastener attached to a groove or aperture in the shaft. In some embodiments, the stop ring 300 may be press-fit onto the shaft 296. In other embodiments, the stop ring 300 may be welded to the shaft 296. In further embodiments, the stop ring 300 may be secured to the shaft 296 with adhesives. When assembled, the stop ring 300 and the shoulder 312 of the shaft 296 inhibit removal of the bearings 288, 292 from the pulley 284.
The illustrated member 328 is a member having external radial projections 336. The projections 336 have an outer diameter that is larger than an inner diameter of the pulley 320. As such, when the member 328 is pressed or inserted into a cavity or bore 340 of the pulley 320, the projections 336 of the member 328 engage an inside surface 344 of the bore 340 with an interference fit. In some embodiments, the projections 336 deflect as they engage the inner surface 344 of the pulley 320 with an interference fit. In other embodiments, the projections 336 may deflect or gouge the inside surface 344 of the pulley 320 as the member 328 is inserted. The member 328 captures the bearing 324 between the member 328 and a seat portion 348 formed by the bore 340 to inhibit removal of the bearing 324 from the pulley 320.
The pulley in any of the above embodiments may be made of a thermoplastic material. For example, the pulley may be molded from materials such as polypropylene, polyethylene, polyacetal, acrylonitrile butadiene styrene, polystyrene, nylon or polyamide, or any other thermoplastic material desirable for the application. Alternatively, the pulley may be made from metal such as aluminum, magnesium, steel, or other metal desirable for the application.
Various features and advantages of the invention are set forth in the following claims.
Claims
1. A drive mechanism for a vacuum cleaner, the vacuum cleaner including a motor and an agitator, the drive mechanism comprising:
- a belt coupled to the motor and the agitator to drive the agitator; and
- a belt tensioner operable to selectively tension the belt, the belt tensioner including an arm movable relative to the belt, a shaft coupled to the arm, a pulley including a seat portion, the pulley rotatably coupled to the shaft, a bearing positioned adjacent the seat portion and substantially within the pulley, the bearing positioned around a portion of the shaft, and
- a member fixed to the pulley and retaining the bearing within the pulley.
2. The drive mechanism of claim 1, wherein the member includes a bushing positioned at least partially within the pulley, and wherein the bushing engages the bearing to inhibit the pulley from moving off of the bearing.
3. The drive mechanism of claim 2, wherein the bushing is permanently fixed to the pulley.
4. The drive mechanism of claim 2, wherein the bushing threadably engages the pulley.
5. The drive mechanism of claim 1, wherein the pulley defines a groove on an inner surface of the pulley, wherein the member includes a retaining ring positioned within the groove, and wherein the retaining ring engages the bearing to inhibit the pulley from moving off of the bearing.
6. The drive mechanism of claim 1, wherein the bearing is a first bearing positioned adjacent a first end of the pulley, and further comprising a second bearing positioned adjacent a second end of the pulley.
7. A vacuum cleaner comprising:
- a base including a suction nozzle;
- a dirt collection assembly configured to receive an airflow from the suction nozzle;
- a motor;
- an agitator positioned within the base;
- a belt coupled to the motor and the agitator to drive the agitator; and
- a belt tensioner operable to selectively tension the belt, the belt tensioner including an arm movable relative to the belt, a shaft coupled to the arm, a pulley including a seat portion, the pulley rotatably coupled to the shaft, a bearing positioned adjacent the seat portion and substantially within the pulley, the pulley positioned around a portion of the shaft, and a member fixed to the pulley and retaining the bearing within the pulley.
8. The vacuum cleaner of claim 7, wherein the member includes a bushing positioned at least partially within the pulley, and wherein the bushing engages the bearing to inhibit the pulley from moving off of the bearing.
9. The vacuum cleaner of claim 7, wherein the member includes a projection formed on the pulley, and wherein the projection engages the bearing to inhibit the pulley from moving off of the bearing.
10. The vacuum cleaner of claim 7, wherein the pulley defines a groove on an inner surface of the pulley, wherein the member includes a retaining ring positioned within the groove, and wherein the retaining ring engages the bearing to inhibit the pulley from moving off of the bearing.
11. The vacuum cleaner of claim 7, wherein the bearing is a first bearing positioned adjacent a first end of the pulley, and further comprising a second bearing positioned adjacent a second end of the pulley.
12. The vacuum cleaner of claim 11, wherein the shaft includes a shoulder that engages the second bearing, wherein the member includes a stop ring positioned around a portion of the shaft, and wherein the stop ring engages the first bearing to inhibit the pulley from moving off of the first and second bearings.
13. A pulley assembly operable to engage a belt in a floor cleaning machine, the pulley assembly comprising:
- a pulley rotatable about a shaft, the pulley having a belt-engaging surface about an axis, a bore along the axis and including a seat portion,
- a bearing positioned adjacent the seat portion in the bore, and
- a member retaining the bearing against the seat portion within the bore, the member bounding axial movement of the bearing in the bore.
14. The pulley assembly according to claim 13, wherein the bore is a stepped bore having a seat portion formed by a step of the stepped bore.
15. The pulley assembly according to claim 13, wherein the member includes a bushing positioned at least partially within the bore adjacent the bearing.
16. The pulley assembly according to claim 15, wherein the member includes a flange portion attached to an outer edge of the pulley.
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- International Search Report and Written Opinion for Application No. PCT/US2015/024951 dated Jul. 17, 2015 (12 pages).
Type: Grant
Filed: Apr 8, 2015
Date of Patent: Apr 24, 2018
Patent Publication Number: 20170020350
Assignee: Techtronic Industries Co. Ltd. (Tsuen Wan, New Territories)
Inventors: Patrick Quinn (North Canton, OH), John Bantum (Munroe Falls, OH), Michael Wright (Glenwillow, OH), Rafael Davila (Glenwillow, OH), Yiping Guan (Aurora, OH)
Primary Examiner: Dung Van Nguyen
Application Number: 15/302,318
International Classification: A47L 9/04 (20060101); A47L 5/30 (20060101); A47L 9/16 (20060101); A47L 9/32 (20060101);