Abstract: The present invention relates to a process for controlling the distribution of liquid metal flows of in a crystallizer for the continuous casting of thin slabs. In particular, the process applies to a crystallizer comprising perimetral walls which define a containment volume for a liquid metal bath insertable through a discharger placed in the middle of the bath. The process includes arranging a plurality of electromagnetic brakes, each for generating a braking zone within said bath, and activating these electromagnetic brakes either independently or in groups according to characteristic parameters of the fluid-dynamic conditions of the liquid metal within the bath.

Abstract: Disclosed are systems and methods for mechanically reducing an amount of the skull material in a finished, molded part formed from amorphous alloy using an injection molding system. Skull material of molten amorphous alloy can be captured in a trap before molding such material. A cavity can be provided in the injection molding system to trap the skull material. For example, the cavity can be provided in the mold, the tip of the plunger rod, or in the transfer sleeve. Alternatively, mixing of molten amorphous alloy can be induced so that skull material is reduced before molding. A plunger and/or its tip can be used to induce mixing (e.g., systematic movement of plunger rod, or a shape of its tip). By minimizing the amount of skull material in the finished, molded part, the quality of the part is increased.

Abstract: A method of manufacturing a component that includes providing a core structure, casting a component about the core structure, removing a first portion of the core structure from the cast component, and leaving a second portion of the core structure in the cast component to provide a reduced cross-section in the cast component.

Abstract: A method of manufacturing a coupling segment including: obtaining a mold having an interior and an exterior, the interior defining an interior surface, the interior surface defining a cavity, the cavity including a border line at an outermost edge of the cavity; placing a material in liquid form into the cavity in the mold; and removing a coupling segment from the mold, the coupling segment formed from the material, the coupling segment including an outer surface, an inner surface, a first end, a second end, and a parting line extending along the border line of the cavity of the mold prior to removal of the coupling segment from the mold, the parting line offset from a top surface of each end.

Abstract: An example insulation enclosure includes a support structure having at least an inner frame and providing a top end, a bottom end, and an opening defined in the bottom end for receiving a mold within an interior of the support structure, and a radiant barrier positioned within the interior of the support structure, the radiant barrier including a front surface arranged to face the mold and a back surface facing the support structure, wherein the radiant barrier interposes the mold and the support structure to redirect thermal energy radiated from the mold back towards the mold.

Abstract: The invention relates to a refractory (fireproof) impact pad (also called impact pot).

Abstract: A binary or higher order high-density thermodynamically stable nanostructured copper-tantalum based metallic system according to embodiments of the invention may be formed of: a solvent of copper (Cu) metal that comprises 70 to 100 atomic percent (at. %) of the metallic system; and a solute of tantalum (Ta) metal dispersed in the solvent metal, that comprises 0.01 to 15 at. % of the metallic system. The metallic system is thermally stable, with the absence of substantial gross grain growth, such that the internal grain size of the solvent metal is substantially suppressed to no more than about 250 nm at approximately 98% of the melting point temperature of the solvent metal and the solute metal remains substantially uniformly dispersed in the solvent metal at that temperature. Processes for forming these metallic systems may include: subjecting powder metals of solvent and the solute to a high-energy milling process using a high-energy milling device to impart high impact energies to its contents.

Abstract: Methods of synthesizing metal nanoparticles from a metal oxide ore are provided. The methods include adding a metal compound and a reducing agent to the metal oxide ore and contacting the metal compound and the reducing agent to form zero-valent metal nanoparticles. The methods also include contacting the metal oxide ore and hydrogen (H2) in presence of the zero-valent metal nanoparticles to form zero-valent metal and metal nanoparticles.

Abstract: A cutting insert may have an upper surface, lower surface, side surface, and a polygonal plate shaped to form a cutting edge at a ridgeline where the upper surface and the side surface intersect. The upper surface has a major part having a flat upper end surface, a first protrusion protruding from the major part toward a corner part of the upper surface, a second protrusion protruding from the first protrusion toward the corner part, and a pair of projections located between the second protrusion and the cutting edge. A height of an upper end of the first protrusion from the lower surface is lower than a height of the upper end surface of the major part and is higher than a height of the cutting edge. A height of an upper end of the second protrusion from the lower surface is equal to the height of the cutting edge.

Abstract: A tunable or tuned boring tool having a dynamic vibration absorber is provided herein. The boring tool includes a boring bar having a distal portion configured to support a tool, a proximal portion configured for attachment to a support structure of a metalworking machine, and a cylindrical body extending between the proximal portion and the distal portion, having an elongated cavity therein. The boring tool further includes a tuned or tunable absorber inserted in the cavity of the boring bar. The absorber includes an absorber mass, an annular or partially annular support circumscribing each end of the absorber mass for holding the absorber mass within the cavity, and a layer of fluid restricting material surrounding at least a central portion of the absorber mass for dampening vibration of the absorber mass. A method of forming a boring tool with a dynamic vibration absorber is also provided herein.

Abstract: A tuned or tunable boring tool includes a boring bar defining an elongated cavity therein. A distal end of the boring bar is configured to support a tool or cutting insert. The boring tool further includes a dynamic vibration absorber inserted within the elongated cavity of the boring bar. The dynamic vibration absorber includes a mass that vibrates in conjunction with vibration of the boring bar. The mass has a proximal end and a distal end. The dynamic vibration absorber further includes at least one resilient proximal support positioned adjacent to and supporting the proximal end of the mass and at least one distal resilient support positioned adjacent to and supporting the distal end of the mass. The at least one proximal support and at least one distal support have a different stiffness.

Abstract: A swinging system includes two gear trains each having two pinions, a first drive train and a second train driven by the first train, a first pinion of the first train engaging a first pinion of the second train, the second pinion of the first train engaging the second pinion of the second train, each pinion including a disk such that the disk of the first pinion of the second gear train is off-axis relative to the other pinion of the first gear train and one of the two disks includes a slug which fits into a groove arranged in the second disk. Thus, the speed of rotation of the first pinion of the second train varies relative to the speed of rotation of the first pinion of the second train.

Abstract: A tool system including a liner having a body and a plurality of coupling members extending from the body, the body includes a first aperture through which at least part of a tool extends and is configured for coupling to a tool fixture, and a housing having an second aperture through which the at least part of the tool extends, a first end of the housing having grooves configured to mate with the plurality of coupling members to couple the tool within the grooves and to the tool fixture.

Abstract: A method for machining a counterbore in a machining component is provided. The method includes positioning a machining component with respect to a machining tool, the positioning of the machining component based on geometric specifications of the counterbore. The machining tool includes a boring bar, the boring bar angled based on the geometric specifications of the counterbore. The method further includes, with the head traversed through the bore, repositioning one of the machining component or the tool such that the cutting element comes in contact with the second side of the machining component and, with the cutting element in contact with the second side of the machining component, rotating at least one of the tool and the machining component.

Abstract: A milling tool has a tool shank and a cutting head fastened to the forward end of the tool shank by way of a clamping connection. The clamping connection has a protrusion with clamping faces, and a recess with centering faces that interact with the clamping faces. Each of the centering faces has a first region where the centering faces are spaced from a longitudinal axis of the tool shank by a first distance and a second region at a smaller distance. The first region merges into the second region. The clamping faces of the protrusion are introducible into the recess between the first regions of the centering faces and are movable, by rotation of the cutting head about the longitudinal axis, into a clamping position in which the clamping faces interact in a force-fit with the second regions of the centering faces.

Abstract: A ballnose cutting insert has a top face, a bottom face, a plurality of side clearance faces, a first nose corner, a second nose corner, and a first elongate cutting edge at the top face, a second elongate cutting edge at the top face, and a fastener bore with a center. There is a first open-end notch below the first nose corner, and a second open-end notch below the second nose corner. The first open-end notch is defined at least in part by a first generally planar engaging surface, and the second open-end notch is defined at least in part by a second generally planar engaging surface. The first generally planar engaging surface is disposed at a disposition angle relative to the second engaging surface, and the disposition angle is not equal to zero degrees. The first generally planar engaging surface is disposed from the center of the fastener bore a first abutment distance as measured along a line perpendicular to the first generally planar engaging surface.

Abstract: Provided is a method of manufacturing an elbow, including: a first cutting step of cutting a material by relatively moving a cutting section of a cutting tool, which is formed of at least a part of a substantially spherical shape, along an inner side surface of the elbow to be finished in a direction from a first end surface to a second end surface of the material; and a second cutting step of cutting the material by relatively moving the cutting section along the inner side surface of the elbow to be finished in a direction from the second end surface to the first end surface of the material.

Abstract: The invention relates to the broaching of at least one slot (3) in a part such as a turbine rotor disk (4) or a turbomachine compressor disk, said slot (3) being machined by means of a broach (1) inclined at a broaching angle (a). Said broach (1) has an inter-tooth pitch (P) that is a sub-multiple of the length to be broached (L).

Abstract: Two 18V-type rechargeable batteries are attached in series so as to allow a 36V-type tabletop cutting device to be utilized. By utilizing the 18V batteries which are highly prevalent for electric tools, it is possible to use the 36V-type tabletop cutting device as well as to reduce costs for the batteries.

Abstract: Table saws are disclosed. The table saws can include a blade, an arbor, an arbor block, an elevation carriage, and a latch that connects the arbor block and the elevation carriage. The arbor block can have a first position in which the latch connects the arbor block and the elevation carriage, and a second position in which the latch does not connect the arbor block and the elevation carriage. The arbor block can pivot from the first position to the second position upon the occurrence of a retraction force. The table saw can include an actuator to cause the occurrence of the retraction force, and detection electronics to detect contact between the blade and a person. Woodworking machines with detection and reaction systems are also disclosed. A reaction system can include an explosive that causes retraction of a cutting tool.

Abstract: A motor housing of housings forming an outer casing of a tool main body is provided with two battery attachment portions allowing attachment of rechargeable batteries. The two battery attachment portions are configured as slide attachment type battery attachment portions. The two battery attachment portions are suited to slide attachment type rechargeable batteries that are attached through sliding. The two rechargeable batteries are attached in the right-left direction of the tool main body so that the two rechargeable batteries can be arranged side by side in the direction in which the tool main body extends.

Abstract: A horizontal band saw machine includes abase, a vertically-movable housing disposed above the base, a pair of wheels that are disposed at a lower portion of the housing and a distance between whose axis lines is changeable, a band saw blade lopped over the pair of wheels, and saw blade guides that are provided on the base. An installation position of the band saw blade is set lower than a cutting end position of a workpiece to be cut by the band saw blade. The housing can move the pair of wheels to the installation position. The pair of wheels can be inserted into an region surrounded by the band saw blade that is set on the saw blade guides when being moved to the installation position with the distance shortened.

Abstract: Provided is a wire saw (1) that cuts an ingot (I) while swinging the ingot. The wire saw (1) includes a first driving block (100), a second driving block (110), and an ingot holder (120). When the first driving block (100) moves, the second driving block (110) moves in a direction perpendicular to a moving direction of the first driving block (100), and simultaneously the ingot holder (120) is swung. The ingot holder (120) is transferred to a z-axial direction in which the ingot is cut by a lifting block (73), and the lifting block (73) moves independently of the first or second driving block (100 or 1110). Thus, the ingot (I) can be swung separately from the lifting block (73), and be inhibited from moving left and right. Since only the first driving block (100) is controlled, easy control and a simple structure are provided.

Abstract: A device for cutting a workpiece along a cutting line between a first end point and a second end point including a saw head, comprising an advancing mechanism with a guide carriage and with an advancing motor. The saw head is arranged on the guide carriage movable along an advancing direction, including a sensor system with a sensor element for monitoring the saw head, the advancing mechanism or the work process, including a control unit with a control element to control the saw head, the advancing mechanism and the sensor system as well as an evaluation element to evaluate a measured quantity detected by the sensor system, including an operating device to operate the saw head and the advancing mechanism, and including a display. On the basis of the measured quantity, the control unit calculates the momentary work result which is shown on the display.

Abstract: Generating cutting processes for producing bevel gears and employing a single rotary disc cutter (36) wherein a portion of the generating cutting process effectively includes a reduction (38) of the workpiece roll angle (40) during generating thereby reducing or eliminating cutting action on the clearance side (42) of the rotary disc cutter.

Abstract: The invention concerns a method for the chip-removing generation or machining of gear teeth on a workpiece which is driven in rotary movement about its rotary axis at very high rates of rotation, with a toothed tool that is driven in rotary movement about its rotary axis, wherein the tool and the workpiece are brought into a rolling tooth engagement in the manner of a helical gear transmission with their axes of rotation crossing each other at an angle different from zero, and wherein a further operation is performed on the workpiece and/or on its gear teeth during the time of operating engagement between the teeth of the tool and of the workpiece

Abstract: Methods of providing a fiber reinforced braze include providing a substrate, disposing at least a first fiber reinforcement layer on the substrate, wherein the at least first fiber reinforcement layer comprises a fiber material, disposing at least a first braze layer on the at least first fiber reinforcement layer, wherein a melt temperature of the braze layer is lower than a melt temperature of the fiber material, and heating the at least first fiber reinforcement layer and the at least first braze layer to bond the fiber reinforced braze to the substrate.

Abstract: Braze methods include providing a substrate comprising a pre-sintered preform disposed thereon, wherein the pre-sintered preform comprises a mixture comprising a base alloy comprising about 30 weight percent to about 90 weight percent of the mixture and a second alloy comprising a sufficient amount of melting point depressant to have a lower melting temperature than the base alloy. Braze methods further include at least partially covering the pre-sintered preform with a heat resistant material, wherein a melt temperature of the heat resistant material is higher than a melt temperature of the pre-sintered preform, and heating the pre-sintered preform on the substrate.

Abstract: A method of managing welding data, including receiving, via a network, welding data from a data storage system, populating, via a processor, a user viewable dashboard page with one or more user input controls, receiving a user input via the user viewable dashboard page, and populating, via the processor, the user viewable dashboard page with graphical indicia representative of one or more subsets of welding data corresponding to the received user input. The welding data includes welding parameters associated with welding sessions performed by a plurality of welding operators. The user input controls include filter criteria, a search control, or any combination thereof. Each filter criterion of the filter criteria corresponds to a respective subset of the welding data. The user input includes a selection of one or more filter criteria from a user, a search string input via the search control, or any combination thereof.

Abstract: A welding system including a processor configured to receive a first set of welding data of a live welding session corresponding to welding parameters, arc parameters, or any combination thereof, a memory configured to store the received first set of welding data, and an operator identification system coupled to the processor and to the memory. The operator identification system includes an input device configured to receive a first identifier input from a first operator that performs the welding session and a second identifier input from a second operator. The operator identification system is configured to determine an identity of the first operator based at least in part on the first identifier input, to verify the identity of the first operator based at least in part on the second identifier input, and to associate the received first set of welding data with the first identifier input.

Abstract: An apparatus for adaptive welding is provided. The apparatus includes an arc welding robot having a repositionable arc welding gun. The arc welding robot is configured to position the arc welding gun at a location of a joint formed at an interface of at least a first workpiece and a second workpiece. The apparatus further includes a thermographic imager that is configured to measure a temperature of at least one of the first workpiece and the second workpiece at the location. The apparatus also includes a controller that is in signal communication with the arc welding robot and the thermographic imager. The controller is configured to select a weld schedule for forming a weld at a location based at least in part on the temperature measured with the thermographic imager and a joint profile of the location before the weld is formed.

Abstract: A welding system includes a welding torch, a power supply, one or more sensors, and a controller is provided. The welding torch advances an electrode toward a workpiece in a first direction. The power supply provides a flow of electricity to the electrode for generating a welding arc between the electrode and the workpiece. Generating the welding arc generates a weld puddle behind the welding arc as the electrode moves in the first direction. The sensor generates a voltage output signal based on the amount of light received from the weld puddle. The controller is communicatively coupled with the sensor to receive the voltage output signal, and the sensor controls a welding parameter of the welding system based the voltage output signal.

Abstract: A welding system including a helmet having one or more sensing devices configured to detect a position and an orientation of a welding torch relative to a workpiece during performance of a welding session, and a controller coupled to the one or more sensing devices and configured to receive arc parameters corresponding to the performance of the welding session.

Abstract: A welding power supply including power conversion circuitry adapted to receive a primary source of power, to utilize one or more power semiconductor switches to chop the primary source of power, and to convert the chopped power to a welding output is provided. The provided welding power supply includes a pulse width modulated (PWM) digital controller including gate drive circuitry that generates a PWM output signal that controls the switching of the one or more power semiconductor switches. The PWM output signal includes a duty cycle term corrected for one or more sources of error in the welding system.

Abstract: A modular direct current power source is provided. One welding power supply system includes a plurality of hysteretic buck converters coupled in parallel. The hysteretic buck converters are configured to receive a common input and to provide combined output power to a common load based upon the common input.

Abstract: A welding system performs communication accurately without provision of a control line between a welding power supply device and a wire feeding device. The welding system includes a welding power supply device, a wire feeding device, a welding torch, and power cables for supplying welding power from the welding power supply device to the welding torch. The system also includes power transfer lines for supplying power for driving a feeding motor disposed in the wire feeding device, so that the welding power supply device and the wire feeding device perform communication via the power transfer lines. The power transfer lines have less superimposed noise compared to the power cables. Accordingly, communication can be performed more accurately than in the case of performing communication via the power cables.

Abstract: A method of controlling a welding system includes providing a welding wire to a welding torch at a first wire feed speed, providing a pulsed power output to the welding wire via a contact point of the welding torch, determining, utilizing a sensing system, a contact-point-to-work-distance (CPWD) between the contact point and a workpiece, and changing, utilizing a controller, the wire feed speed of the welding wire to a second wire feed speed based at least in part on the determined CPWD.

Abstract: A plurality of screens can be supported within a nozzle assembly and positioned so that gas from a housing manifold flows through the plurality of screens and into a flash shield nozzle. The flash shield nozzle can include a partial-parabolic-shaped portion. A distal end of a collet holding the stud during welding can extend past the distal end of the flash shield nozzle and any other component of the nozzle assembly to maintain a gap between a workpiece the stud is being welded to and the nozzle assembly so that no component of the nozzle assembly contacts the workpiece during stud welding. Related methods can include welding a stud to a workpiece including an obstruction or welding impediment.

Abstract: The invention relates to a spot welding cap changer (1) with a cap puller (2) and two cap magazines (3, 3A), the cap puller (2) having a gripper (20) with spring-loaded, pivotable jaws (21, 22), which in response to a turning and axial pulling-off movement detaches a spot welding cap (K) of a pincer spot welding head introduced into it from a shaft of the pincer welding head in such a way that it is clamped to prevent it twisting, and the cap magazines (3, 3A) holding spot welding caps respectively in a round cap carrier (31) such that they are circularly arranged in a directed and oriented manner and are respectively transported individually one after the other into an access position against a stop (32) by an advancing force (P).

Abstract: A welding assembly includes a sonotrode, cleaning station, and controller. The controller periodically commands clamping of the sonotrode onto the cleaning block, and a transmission of ultrasonic energy into the cleaning block for a calibrated duration sufficient for removing residual amounts of metal from welding pads of the sonotrode. The cleaning block may include an aluminum bar coated with a polymeric material, e.g., porous polyethylene silica or alumina composite. A thin sacrificial layer of an anti-adhesion material, e.g., colloidal silica, may be periodically applied to the welding pads, particularly after a transition from welding a first metal to welding a second metal. The sacrificial layer may be applied via a sponge, a saturated surface, or spraying.

Abstract: A hybrid Friction Stir Welding approach and device for dissimilar materials joining employing Electro-Plastic Effect. The approach and device include an introduction of high density, short period current pulses into traditional friction stir welding process, which therefore can generate a localized softened zone in the workpiece during plastic stirring without significant additional temperature increase. This material softened zone is created by high density current pulses based on Electro-Plastic Effect and will move along with the friction stir welding tool. Smaller downward force, larger processing window and better joint quality for dissimilar materials are expected to be achieved through this hybrid welding technique.

Abstract: Methods and systems are provided for using optical interferometry in the context of material modification processes such as surgical laser or welding applications. An imaging optical source that produces imaging light. A feedback controller controls at least one processing parameter of the material modification process based on an interferometry output generated using the imaging light. A method of processing interferograms is provided based on homodyne filtering. A method of generating a record of a material modification process using an interferometry output is provided.

Abstract: There is provided a power control method for a fiber laser processing machine including: a fiber laser oscillator having a plurality of fiber laser modules each of which generates a laser beam; a laser processing head for emitting the laser beam generated from the fiber laser oscillator; and a condenser lens with a prescribed focal length provided between a workpiece and the laser processing head, for irradiating the workpiece with the laser beam having a spot diameter output from the laser processing head, wherein the number of the plurality of fiber laser modules oscillated is adjusted so as to achieve the spot diameter corresponding to the workpiece, and thereby, a beam quality from the laser processing head is adjusted.

Abstract: A system for modifying a surface of an object, including a transport mechanism for transporting an object, a laser pulse generator for generating a laser pulse having an energy between 200 mJ and 400 mJ by pumping an active medium, a spatial light modulator being adapted to spatially modulate a laser pulse generated by the laser pulse generator and including an emitting surface that is adapted to emit a spatially modulated laser pulse, the spatial light modulator and the laser pulse generator being arranged to emit a spatially modulated laser pulse onto a surface of an object transported by the transport mechanism, wherein the laser pulse generator includes a Q-switch and a control unit that is adapted to control the point in time the Q-switch is switched, depending on a transport property of the object; and a method for modifying the surface of an object.

Abstract: An apparatus, system and method for micro welding, wherein insulated object, such as a wire, that includes a metallic conductor that is at least partially covered by one or more layers of insulation, is positioned across a termination point. A laser beam may be applied to an area of the insulated object overlapping the termination point, wherein the applied laser beam is configured to substantially simultaneously (i) ablate the one or more layers of insulation in a first region of the area, (ii) weld the metallic conductor to the termination point in a second region of the area, and (iii) detach a portion of the object from the termination point in a third region of the area.

Abstract: Additive manufacturing methods for fabricating a fiber-reinforced composite objects include providing at least a first layer of powder material, disposing a fiber material adjacent the at least first layer of powder material to form a fiber reinforcement layer, and applying a laser energy to the at least first layer of powder material so as to fuse the powder material into at least a first laser fused material layer adjacent the fiber reinforcement layer of the fiber-reinforced composite object.

Abstract: A method of forming an electrode structure for a capacitive touch sensor in a first transparent conductive layer (19) which is located on a first side of a glass substrate (5) on the second side of which is a colour filter layer (11,12,13) over-coated with a transparent non-conductive layer(15) and a second transparent conductive layer (7), by a direct write laser scribing process using a pulsed solid state laser (22), the laser wavelength in the range 257 nm to 266 nm and a pulse length in the range 50 fs to 50 ns so grooves (21) are formed in the first transparent conductive layer (19) to electrically isolate areas of the first transparent conductive layer (19) on opposite sides of each groove (21). This selection of wavelength and pulse length enables the grooves (21) to be formed with substantially no damage to the underlying colour filter layer (11, 12, 13), the transparent non-conductive layer (15) or the second transparent conductive layer (7) on the second side of the glass substrate (5).

Abstract: A laser processing method comprises generating a laser beam comprising laser pulses having a duration less than 1000 ps, focussing the laser beam to form a focal region inside a transparent material and varying the position of at least one of the focal region and the transparent material so as to provide a pulse-to-pulse overlap of between 45% and 99%, thereby to form a smooth material modification inside the transparent material.

Abstract: Systems and methods are disclosed herein for laser kerfed veneers. A laser may be used to produce kerf lines in thin veneers. The settings of the laser may be adjusted to adjust the width and depth of the kerf lines. The width and depth of the kerf lines may be selected in order to provide sufficient strength to the veneer while decreasing telegraphing.

Abstract: A fabrication system is disclosed for use in joining two components of a work piece. The fabrication system may have a mount configured to hold the work piece with a void to be filled with material. The fabrication system may also have a scanner configured to capture at least one image of the void, a robotic fabrication device movable relative to the mount, and a controller in communication with the scanner and the robotic fabrication device. The controller may be configured to generate a model of the void based on the at least one image, and to slice the model into at least one layer. The controller may also be configured to develop a tool path for each of the at least one layer, and to cause the robotic fabrication device to deposit material within the void based on the tool path.