Abstract: A continuous casting method in which a molten metal obtained by melting titanium or a titanium alloy is injected into a bottomless mold having a rectangular cross-section and withdrawn downward while being caused to solidify, wherein a plasma torch (7) is caused to rotate in the horizontal direction above the surface of the molten metal (12) in the mold (2), and a horizontally rotating flow is generated by electromagnetic stirring on at least the surface of the molten metal (12) in the mold (2). It is thereby possible to cast a slab in which the casting surface condition is excellent.

Abstract: The present invention relates to a nozzle for guiding a metal melt from a first apparatus to a second apparatus, in particular it relates to a submerged entry nozzle for guiding a stream of a metal melt (steel melt) from a metallurgical melting vessel (like a tundish) into a mold (like an ingot), both of which may also be called “reservoir”.

Abstract: A binary or higher order high-density thermodynamically stable nanostructured copper-tantalum based metallic system according to embodiments of the invention may be formed of: a solvent of copper (Cu) metal that comprises 70 to 100 atomic percent (at. %) of the metallic system; and a solute of tantalum (Ta) metal dispersed in the solvent metal, that comprises 0.01 to 15 at. % of the metallic system. The metallic system is thermally stable, with the absence of substantial gross grain growth, such that the internal grain size of the solvent metal is substantially suppressed to no more than about 250 nm at approximately 98% of the melting point temperature of the solvent metal and the solute metal remains substantially uniformly dispersed in the solvent metal at that temperature. Processes for forming these metallic systems may include: subjecting powder metals of solvent and the solute to a high-energy milling process using a high-energy milling device to impart high impact energies to its contents.

Abstract: Disclosed is a convergence machining apparatus based on turning in which a rotation center of a work piece to a headstock and a footstock and a slide surface of first and second beds mounted with a reciprocal carriage, the headstock, and the footstock are positioned on the same virtual line when viewed from a direction parallel with a rotation axis of the work piece, thereby preventing an offset error in processing due to a relative displacement between the work piece and a tool installed at the reciprocal carriage.

Abstract: The machine for machining crankshafts comprises a support (2) to support at least one crankshaft (100), and at least one actuator (1) to actuate a machining tool for machining the crankshaft. The support (2) is configured to hold the crankshaft with at least two clamping devices (21) configured to secure the crankshaft in correspondence with at least two main journals (103) of the crankshaft. The support (2) turns in respect to a vertical axis (A) to modify an angle of attack between a longitudinal axis (B) of the crankshaft (100) and the actuator. The support is provided with a turning mechanism (22) displaceable between a retracted position wherein it does not interact with the crankshaft (100), and an actuation position wherein the turning mechanism (22) interacts with the crankshaft (100) in order to turn the crankshaft (100) in respect to its longitudinal axis (B).

Abstract: In a shank portion of an end mill which is chucked by a tool holder, flat surfaces are formed at a plurality of circumferential positions in the outer periphery of the shank portion so that the flat surfaces abut on side lock bolts attached to a body of the tool holder.

Abstract: A chuck-related arrangement having a main portion and chuck jaw portions coordinated with the main portion with associated clamping arrangements, wherein one surface of the main portion is provided with a plurality of tracks adapted to displaceably carry chuck jaw portions. Each one of, and/or a chosen number of, clamping arrangements, are individually to be secured to its element solidly secured to its basic chuck jaw portion exposing a rotational cooperation with an external chuck jaw portion over a central axis of rotation. Two or more of the external chuck jaw portions and their peripheral surfaces are formed as one or more recesses in order to cooperate opposed recesses to form clamping surfaces for a work piece and/or formed as one or more, the recesses intermediately oriented, radially extending elevations, causing cooperative elevations after a rotation to form direct clamping surfaces towards the work piece.

Abstract: A drilling work control method includes: automatically discriminating two or more working object layers where load torque applied to a drill forms a hole in a workpiece having plural forming areas formed of materials of different qualities; facilitating drilling work in a working condition set for each working object layer; and improving working efficiency. In a drilling work device that forms the hole in the workpiece having forming layers divided by materials of different qualities, a working object layer determining means determines the layers in order of drilling work based on start of drilling work and variation in load torque applied to the drill, a working condition deciding means decides a set working spindle speed and working feeding speed corresponding to forming materials of the respective layers, and a drive controlling means controls a spindle motor and feeding motor so that the drill forms the hole at the set speeds.

Abstract: An elongated drill bit has a shank at one end and working end at the other. A flute portion is between the working end and the shank. The flute portion is continuous with the shank and working end and is generally unitarily formed with them. The flute portion has at least one flute with a helix angle between approximately 30° and 35°. The working end has a pilot tip with a cutting portion. A tapered web is formed in the flute portion, a thickness of the web at the tip of the working end is about 9% to 15% of the nominal diameter.

Abstract: The present invention relates to a rotary cutting tool consisting of a shank and at least one cutting section comprising a plurality of cutting teeth, the cutting section being conceptionaly and functionally divided into several sub-sections along the tool axis (“zones” for brevity), wherein each zone has its own core form and its own cutting edges, its own teeth land form and its own zone cutting length, these being selected according to the perceived task for which each zone of the tool is to be optimized.

Abstract: Corner cutting edges (7 and 8) each having a side portion connected to a minor cutting edge and curved in the same direction as that in which the minor cutting edge is curved are formed on opposite sides of the minor cutting edge (6) of an indexable cutting insert for milling including a major cutting edge (5) formed of a ridge formed by an intersection of a rake face and a flank face and the minor cutting edge (6) for finish machining curved in a convex manner when viewed from a direction perpendicular to the flank face, and the minor cutting edge (6) continues to the major cutting edge (5) via the corner cutting edges (7 and 8).

Abstract: An object is to provide a cutting insert for milling that has a minor cutting edge for wiping to achieve improved machined surface quality. A minor cutting edge 3 at a corner includes two circular cutting edge portions 3a and 3a joined to major cutting edges 2 on both sides of the corner and a straight cutting edge portion 3b located between the two circular cutting edge portions 3a. The cutting insert satisfies the following conditions: 0.05TA?L1?0.4TA, 0.1L1?L?0.5L1, and h?15 ?m, where TA is the radius of a circle inscribed inside the major cutting edges 2 as viewed in the thickness direction of the cutting insert, L1 is the length of the minor cutting edge 3 in the longitudinal direction of the straight cutting edge portion 3b, L is the length of the straight cutting edge portion 3b, and h is the height of the minor cutting edge 3.

Abstract: A double-sided, indexable milling insert has a round basic shape defined by an imaginary cylinder, which is concentric with a center axis and extends between two reference planes that extend perpendicular to the center axis and are equidistantly separated from a neutral plane. The milling insert includes a pair of opposite chip faces located in the reference planes between which an envelope surface concentric with the center axis extends, a plurality of identical and alternately usable cutting edges along the peripheries of the chip faces, and lock means for rotationally securing the milling insert in one of several predetermined index positions. The individual cutting edge has the shape of a wave trough and includes two edge segments that meet at a bottom point.

Abstract: A cutter for cutting a formed gutter discharged from a seamless gutter machine. The cutter may be positioned to cut a back wall of a formed gutter below a front upper edge of a front wall of the gutter. In turn, a gutter may be mounted to a building (e.g., a fascia board thereof) to achieve additional lift, thereby providing increased pitch over a given length of gutter while maintaining overlap between a gutter apron and a back upper edge of the back wall of the formed gutter.

Abstract: A piercing tip assembly has two piercing tips, each having two sets of piercing and shearing edges. The tip is reversible so that the tip can be detached from the shears, its orientation changed, and replaced on the shears so a fresh, sharp set of piercing and shearing edges is exposed during use. The tips are reverse by rotating each tip and replacing the tip mounted on the right side of the jaw, and switching the tip on the left side of the jaw to the right side, and the tip on the right side of the jaw to the left side. The piercing tip assembly protects a substantial portion of the upper jaw of a metal shears from wear.

Abstract: A tool unit for a cutting or sawing machine with a tool carrier, including a first tool and a second tool. The first and second tool include a disk shaped cutting blade and a blade driving member. The first tool is secured to the second tool by means of a central clamping unit. Each blade driving member has a an aperture for attaching the first and second blade driving member together using the central clamping unit. The at least one disk shaped cutting blade has an at least partly recessed portion, adjacent to the aperture. The recessed portion is provided for attaching the disk shaped cutting blade to the corresponding blade driving member by holding the recessed portion axially between a main part and a blade supporting part of the corresponding blade driving member, ensuring an essentially flat outer extension plane of each tool.

Abstract: A tool is provided. The tool may include a handle, a frame, and a removable saw blade including at least one hole on one end thereof and at least one hole on another end thereof. The tool may also include a compensating clip configured to attach the removable saw blade to the frame and to provide tension for the removable saw blade. The compensating clip may include a plate including a clip hook, and the plate further includes an opening where a compensator spring is provided. The clip hook is configured to attach onto the at least one hole of the removable saw blade to attach the saw blade to the frame.

Abstract: A sharpener for an ice screw with a tubular shank and a bit, comprising: a fixed sharpening support equipped with a file in the form of an elongate blade, a positioning slide of the ice screw at predefined angles with respect to the file, said slide being able to move in translation astride the two opposite surfaces of the file, and guiding and stopping means of the bit in the slide comprising at least one opening for inserting the shank and a securing stud salient from the associated opening.

Abstract: A honing machine includes a machine housing enclosing a workpiece spindle and a tool spindle. The workpiece spindle includes a spindle collar with a spindle head configured to hold a workpiece. The tool spindle includes a cup-shaped holder with a honing ring located on an inside of the cup shaped holder. An operating tank is also located within the machine housing, where the operating tank surrounds the tool spindle in an oil-tight manner. The operating tank includes a panel with a recess, where the workpiece spindle is configured to insert the spindle head through the recess and form a first oil-tight seal between the recess and the spindle collar. The panel is moveable relative to the operating tank and tool spindle when the panel is carried along by the workpiece spindle during a feed motion. A second oil-tight seal is formed between the panel and the operating tank.

Abstract: To provide a wire electrode removal device of a wire electric discharge machine, the wire electrode removal device including a wire-electrode guide unit that guides an end on a cut point side of a wire electrode cut by wire-electrode cut devices to outside of a running path, a rewind shaft that pressure-fixes the wire electrode on the cut point side guided by the wire-electrode guide unit with an end face thereof and rewinds the wire electrode on a columnar member having angular portions with subsequent rotational driving thereof, a rewind-shaft drive unit that drives the rewind shaft to perform pressure fixing or pressure releasing of the wire electrode with the rewind shaft, a scraper member that removes a wound wire electrode from the columnar member at a time of pressure releasing of the rewind shaft by the rewind-shaft drive unit, and a collection member that collects the removed wire electrode.

Abstract: The invention relates to a method for producing and repairing a part comprising at least two joined metal components, especially components of a gas turbine. In said method, corresponding joining surfaces of the components are joined together and connected by means of a pressure welding process, a machining allowance in the area of a joining zone of the two joining surfaces is upset during the joining process, and once the two components have been joined together, the machining allowance is machined by means of a precise electrochemical machining (PECM) process until a predefined final contour of the part has been obtained. The invention further relates to a gas turbine part obtained by means of the disclosed method.

Abstract: An electro discharge machining apparatus comprises an electrode configured to machine a desired feature in a workpiece, a pulse generator configured to energize the electrode and the workpiece to opposite electrical polarities, a machining solution source configured to pass a machining solution between the electrode and the workpiece, and a servomotor configured to drive the electrode to move relative to the workpiece. The electro discharge machining apparatus further comprises at least one detection element configured to detect machining signals, and a controller. The controller controls the pulse generator and the servomotor to machine the workpiece according to a plurality of first process parameters predetermined therein and analyzes the detected machining signals to generate a first response signal to activate a plurality of second process parameters predetermined therein and different from the first process parameters to machine the workpiece. An electro discharge machining method is also presented.

Abstract: Methods of providing a fiber reinforced braze include providing a substrate, disposing at least a first fiber reinforcement layer on the substrate, wherein the at least first fiber reinforcement layer comprises a fiber material, disposing at least a first braze layer on the at least first fiber reinforcement layer, wherein a melt temperature of the braze layer is lower than a melt temperature of the fiber material, and heating the at least first fiber reinforcement layer and the at least first braze layer to bond the fiber reinforced braze to the substrate.

Abstract: Arms serve as utility accessories to a tip of a soldering iron or a soldering gun. Preferably, the arms are held in a substantially fixed orientation relative to the heated tip or working end of the soldering device. Components are placed against the heating element and held in place by working ends such as clamp-like or tapered claws, jaws or forks on ends of the arms or rods. This arrangement allows the operator to hold the soldering device in one hand and to apply solder while the components remain fixed to the heating element or tip. Arms may be attached to a conventional soldering device or may be integrated with soldering device components to create a new form of soldering device for manual use. Arms serve as a safety mechanism to prevent a hot soldering tip from needlessly contacting proximate surfaces and encourages heat transfer to components receiving solder.

Abstract: A welding system and method is disclosed for girth welding high strength materials using a short arc welding process and a self-shielding electrode. The welding system contains a welding apparatus which advances the self-shielding electrode towards a workpiece to be welded and controls the arc length and the operation of the apparatus so that the weld satisfies the requirements for welding at least American Petroleum Institute Grade X-80 line pipe. The system additionally contains a power source with a controller for creating a current pulse introducing energy into the electrode to melt the end of the self-shielding electrode and a low current quiescent metal transfer section following the end of the melting pulse during which the melted electrode short circuits against the workpiece.

Abstract: A system and method is provided which uses a power supply which receives an input signal and provides an output signal to an electrode, where the output signal generates an arc between the electrode and at least one workpiece, and the output signal has a desired output power profile. The power supply has at least an output power circuit which determines an output power of the output signal, a power differential calculator which determines a difference between the determined output power and the desired output power profile, and a waveform generator which changes a power output of the output signal based on the determined difference between the desired output power profile and the determined output power.

Abstract: A system for and method of controlling the heat input in a welding operation are provided. The system includes an arc welding power supply configured to output a welding waveform to a welding torch. The welding power supply includes a waveform generator to generate an output welding waveform. The power supply also includes a controller to optimize the output welding waveform based on one of a desired RMS voltage set point and a desired RMS voltage range. The optimization is performed by adjusting at least one of a power ratio and a duration ratio. The power ratio is a ratio of a power of a negative portion of the welding waveform to a power of a positive portion of the welding waveform, and the duration ratio is a ratio of a duration of a negative portion of the welding waveform to a duration of a positive portion of the welding waveform.

Abstract: A hybrid vehicle including a welder that is adapted to be powered off a direct current (DC) bus generated by the electronics of the hybrid vehicle is provided. A variety of exemplary placements of the welder on or in the hybrid vehicle are provided. Additionally, a parallel hybrid configuration, a series hybrid configuration, and a series-parallel configuration including welding converter circuitry that is adapted to utilize the DC bus from the hybrid vehicle to generate welding power are provided.

Abstract: A modified phase shift scheme that provides the minimum on-time and regulation benefits of the conventional phase shift method with the reduced circulating current benefits of the traditional PWM control. A welding machine comprises an inverter operatively connected to a controller, wherein the controller controls a welding process of the welding machine using modified phase shifted switching of the inverter.

Abstract: In one embodiment, a system is provided with a welding wire feeder that includes a first wheel having a first rotational direction, and a second wheel having a second rotational direction opposite from the first rotational direction. The first and second wheels are disposed compressively about a wire feed region, and the first and second wheels are drivingly coupled together to output substantially equal tangential speeds in the wire feed region. In addition, the first wheel, or the second wheel, or both the first and second wheels comprise a drive wheel directly coupled to a gear without separately coupling both the drive wheel and the gear to a shaft.

Abstract: The embodiments disclosed herein provide a device suitable for assisting cutting and/or marking metal, such as sheet metal, comprising a template member, and optionally, an attachment component such as a magnetic component. The template member may further comprises a solid substrate material or a solid component and an outer edge and/or a window component. The device is configured so that the magnetic component allows the template member to be affixed to a metal object so that the outer edge and/or the window component may be used as a guide for cutting the metal, and allows the component to be removed from the metal when it is no longer needed for cutting.

Abstract: A resistance welding system includes a plurality of first electrodes, and a second electrode which is provided facing the plurality of first electrodes and which is electrically connected to a welding power source. The welding system welds a plurality of weld members sandwiched between the plurality of first electrodes and the second electrode by resistance welding. A current feed roller which is electrically connected to the welding power source and which rotates while successively contacting the plurality of first electrodes for successively feeding current to the plurality of first electrodes and a pressing device which is designed to move in the rolling direction together with the current feed roller and presses the current feed roller so as to successively apply welding pressure to the plurality of weld members W are included in the resistance welding system.

Abstract: Methods of crack avoidance during resistance spot welding are provided. The compressive stress from the spot welding is distributed across an electrode assembly having an enlarged footprint. The electrode assembly includes a conductive core and a non-conductive cover. The delivery of current through the electrode assembly is localized to the conductive core.

Abstract: A component, in particular a component of a gas turbine, is described composed of at least two metallic structural elements, the first structural element having a first joining surface, and the second structural element having a second joining surface, and the structural elements being joined via their joining surfaces by an inductive high-frequency pressure welding. One of the joining surfaces is shaped to widen peripherally in comparison to the other joining surface, and an upsetting deformation produced in a join region in response to the joining of the structural elements rests virtually entirely within and, in particular, on a peripheral collar formed by the peripheral widening of the one joining surface. A method is described for joining metallic structural elements, in particular structural elements of a gas turbine, an inductive high-frequency pressure welding being used to join corresponding joining surfaces of the structural elements.

Abstract: A joined heterogeneous material includes a carbon steel material and an aluminum material which have been joined via friction-stir welding. The region of a weld zone with a low lift-up amount in a plastic flow area created during friction-stir welding is located on one side of the aluminum material with respect to the weld zone, created by a welding probe. The region of the weld zone with a high plastic flow area lift-up amount is located on the other side of the aluminum material.

Abstract: A process for electric bonding of an aluminum wire to a contact area which wire, provided with an oxide layer on its outer surface, is wrapped with an insulating lacquer and ultrasonic bonded to said contact area, wherein insulation is removed from the aluminum wire section to be connected to the contact area prior to the ultrasonic bonding process by removing the insulating layer which surrounds the outer surface of the wire with oxide layer by means of an electric plasma.

Abstract: The invention relates to an optimized laser cutting method for cutting a part from a material by means of a cutting system comprising: a laser source for producing a laser beam having a certain power; and a cutting head comprising an end nozzle for passage of a cutting laser beam, wherein the method comprises: determining a cutting power Pd such that Pd=Max(Popt;?e) where Max is the mathematical operator of the maximum, Popt is an optimal power of the laser beam of the cutting system, which is predetermined in accordance with the part to be cut, and/or with cutting parameters and/or with system parameters, in order to minimize the amount of aerosols produced when the part is cut, ? is a leading coefficient representing the number of kW required for cutting the part per mm of the thickness of the part, and e is the thickness of the part in mm.

Abstract: A first joining object and a second joining object are joined to each other using an insert material. The first joining object and/or the second joining object has a first metal composed of Sn or an alloy containing Sn. The insert material contains, as a main component, a second metal which is an alloy containing at least one selected from among Ni, Mn, Al and Cr, and Cu, and is located between the first joining object and the second joining object. When subjected to heat treatment to produce an intermetallic compound of the first metal and the second metal, the first joining object and the second joining object are joined to each other.

Abstract: The present invention provides a lead-free solder composition for glass. The lead-free solder composition for glass includes indium, zinc, and tin. The indium (In) ranges from about 30.0 wt % to about 60 wt %. The zinc (Zn) ranges from about 0.01 wt % to about 11.0 wt %. The tin (Sn) is included as a remaining component.

Abstract: Welding tool holders are presented including: a welding tool receiving bracket having a surface, where the surface forms a first partial cylinder that forms two connected arms extending outwardly to define a first vertical opening for receiving a first welding tool, the first partial cylinder having a first diameter, where the first partial cylinder is vertically oriented, where the first partial cylinder includes an upper edge, where the welding tool receiving bracket further includes a lower surface extending downwardly from the surface and forming a second partial cylinder, the second partial cylinder having a second diameter; and an attachment portion extending away from the surface with respect to the first vertical opening.

Abstract: A welding support system, for example, formed as a wagon or cart, includes at least one shelf having configurable support components for supporting different configurations of welding equipment, and legs interconnecting the shelve. The at least one shelf is angled in a manner that provides enhanced visibility of and/or access to welding equipment supported thereon.

Abstract: A method for repairing a nitrided surface having a damaged area is disclosed. The method includes introducing the nitrided surface into a bath containing electroless material for a predetermined period of time. The method also includes coating the damaged area with a layer of the electroless material. Further the method subjects the layer to an autofrettage process. The electroless material is heat treated at a predetermined temperature for a predefined time.

Abstract: A method of fabricating a nozzle that includes providing a first material capable of undergoing multiphoton reaction; forming a first microstructured pattern in the first material using a multiphoton process; replicating the first microstructured pattern in a second material to make a first mold comprising a second microstructured pattern in the second material; replicating the second microstructured pattern in a third material to make a second mold comprising a third microstructured pattern comprising microstructures in the third material; replicating the third microstructured pattern in a fourth material to make a replicated structure; planarizing the replicated structure to expose tops of the microstructures in the plurality of microstructures in the third microstructured pattern; and removing the third material resulting in the nozzle having a plurality of holes in the fourth material.

Abstract: An electronics chassis is provided. The electronics chassis includes a plurality of panels that define an interior space. One panel of the plurality of panels has a composite segment having an internal face and an external face. The electronics chassis further includes a conductive thermal pathway that extends through the panel from the internal face of the composite segment to the external face of the composite segment.

Abstract: An alignment master glass for aligning a plurality of openings of a vapor deposition mask for tensioning the vapor deposition mask, the alignment master glass includes a transparent substrate, and reflective film patterns on at least one surface of the transparent substrate, the reflective film patterns being only at locations corresponding to the plurality of openings of the vapor deposition mask.

Abstract: A feeding device includes a storage mechanism and an adsorbing mechanism. The storage mechanism includes two side plates substantially parallel to each other, two support members slidably coupled between the two side plates, two driving members, and two feeding trays. The driving members are mounted to one of the two side plates and coupled to the corresponding support members. The driving members are configured to drive the two support members to move out of the storage mechanism one at a time. The feeding trays are configured for receiving workpieces and coupled to the corresponding support members.

Abstract: A mobile device and a method for the placement of a group of pin-type fasteners so as to form at least one seam field for purposes of connecting large components in aircraft construction, such as fuselage shells and fuselage sections, for purposes of connecting large components in ship construction, in rail vehicle construction, in building construction, and similar construction environments.

Abstract: A method for assembling a section of a gas turbine engine is disclosed. The method involves a plurality of vane arc segments that together form a full vane ring, and a multi-row rotor drum that is formed of a single-piece body that has at least two rows of blades about a central axis. The method includes inserting the plurality of vane arc segments in a radial direction into an assembled position that is axially between the two rows of blades.

Abstract: Disclosed is a manually adjustable bracket moveable in first and second directions that is attached to a fastener mechanism for use in a fastener assembly station. An actuator moves the manually adjustable bracket and the fastener mechanism in a third direction to fasten fasteners to a work product. The manually adjustable bracket comprises: a first linear guideway configured for manual movement in the first direction and configured to be attached to the actuator; and a second linear guideway coupled to the first linear guideway and configured for manual movement in the second direction and configured to be attached to the fastener mechanism. The first and second linear guideways are configured to be manually moved to a desired location and locked such that the fastener mechanism is locked into the desired location to be moved by the actuator in the third direction for fastening fasteners to the work product.

Abstract: A dispenser for viscous condiments and a method of making the dispenser are provided. The dispenser includes a tubular sidewall having an end portion with an inward flange. The dispenser includes a dispenser assembly secured to the end portion that has one or more openings. A seal member is attached to the dispenser assembly at the exterior of the end portion. The seal member prevents condiment from exiting the dispenser assembly before the dispenser is ready to use. The seal member includes spaced ear portions projecting outwardly from the perimeter of the seal member. A method for making the dispenser includes forming a web containing a plurality of seal members, die cutting the web so the seal members in the web are connected only at their ear portions, aligning and attaching one of the seal members to a dispenser assembly, and severing the attached seal member from the web.