Abstract: In rolls of winding equipment in a hot-rolling factory, each roll includes a lower cladding layer formed on the surface of the roll barrel and a self-fluxing alloy layer formed on the lower cladding layer by thermal spraying and containing carbide particles dispersed therein. The lower cladding layer includes an Fe-based cladding layer which has a Shore hardness of 60 or greater and which contains, in terms of mass %, 0.1-0.4 C, up to 2.0 Si, up to 3.0 Mn, 1.0-15.0 Cr, and 2.5-5.0 Ni. The lower cladding layer further contains one or more of Mo, V, and Co, the contents of Mo, V, and Co being 0.1-5.0 mass %, 0.1-3.0 mass %, and 0.5-5.0 mass %, respectively.

Abstract: A duct-forming apparatus includes an apparatus frame, a forming piston assembly having a cylinder carried by the apparatus frame and a forming piston extendable from the cylinder. A duct-shaping assembly includes a form die having a form die interior and a forming surface provided in the form die interior; a forming assembly having a plurality of expandable forming sections provided in the form die adjacent to the forming surface; and a plurality of piston openings provided in the expandable forming sections, respectively, and adapted to receive the forming piston of the forming piston assembly. A duct-forming method is also disclosed.

Abstract: Provided is a mandrel which is inserted into a pipe material when the pipe material is bent, the mandrel including: a core member having a rod-shaped main body portion and a small-diameter portion which is provided on one end side of the main body portion and which is thinner than the main body portion; and a front end member which is provided on one end side of the core member and which is formed integrally with the core member so as to cover the small-diameter portion.

Abstract: The principles of the present invention further provide both a shaped metal container and its preforms that exhibit a rounded grain structure characteristic created by an annealing process and a method for making a shaped metal container. The process of making said metal container results in a quicker process time and uses less metals (at least 10% metal weight savings), thus allowing for a decrease in the costs of making such shaped metal containers. A shaped metal container may include work hardened rolled sheet-metal defining a sidewall, an opening, and a base, where at least one section along the sidewall has grains with an average aspect ratio less than about 4 to 1.

Abstract: Provided is a die trim section with a recess adapted to retain slugs in a stamping process. The recess may be added to existing die inserts via wire EDM, conventional surface grinding or other suitable methods. The recess extends a distance greater than the die trim punch stroke and the cross-sectional area of the recess decreases along the height of the recess.

Abstract: A method for forming a blanked piece from a material, where the blanked piece includes a production area having a through hole and at least one caulking and connection area protruding inside the through hole. The method includes forming a blanking hole in the material in a prescribed outline, placing a guide member in the through hole, where the guide member has an abutting part contacting a protrusion of the material formed along the outline of the blanking hole. The method further includes cutting and separating the material to blank or stamp out downward the caulking and connection area, pushing back the caulking and connection area, and temporarily connecting the caulking and connection area to the material; and blanking or stamping an outer configuration of the product area from the material to which the caulking and connection area is temporarily connected.

Abstract: A punch for forming a punched opening in a metal sheet having an elongated body with a first and second spaced apart ends. The first end is adapted to be held by a machine which, when activated, axially drives the body. The second end of the body includes an annular surface corresponding in shape and size to the punched opening as well as an extension which protrudes outwardly from and is surrounded by the annular surface. The extension has a length greater than the thickness of the sheet metal so that, as the punch is driven through the sheet metal, the extension forms a hole in the sheet metal smaller than the opening and thereafter the annular surface forms the opening of the desired size in the metal sheet.

Abstract: A press apparatus includes a press assembly and an activation assembly. The press assembly includes a plurality of dies. The plurality of dies defines a center opening for receiving a work piece. The central opening defines a central longitudinal axis. The activation assembly is adapted to actuate the press assembly. The activation assembly includes a first switch and a second switch. The second switch includes a capacitive touch surface that faces in a direction toward the central longitudinal axis of the press assembly.

Abstract: There is provided an R-? table apparatus which freely movies one table on a plane in the forward-and-rearward and leftward-and-rightward directions and in the rotational direction. The R-? table apparatus changes a horizontal distance between a center line of a main axis of a driving apparatus and the action point by elevating an elevating base, and a table is moved to an arbitrary position without rotating along a guide member.

Abstract: A swaging tool in which the pinhead of a fastening pin is positioned on one plate of a pair of plates through which the fastening pin is passed, the pintail of the fastening pin is positioned on the other plate, a collar mounted on the pintail side of the fastening pin is moved to the pinhead side so as to be brought into contact with the plate, the collar is swaged to the fastening pin in the state of contact with the plate, and a tensile load is applied to the pintail to break and remove the pintail, whereby the pair of plates are fastened; wherein the tool is provided with a swage die in which there is formed a swaging hole that is brought into contact with the collar to swage the collar, a low-friction coating film being formed on the inner peripheral surface of the swaging hole.

Abstract: A method for producing a forged crankshaft includes a die forging step, a trimming step, and an excess projecting portion bending step. The die forging step forms a finish forged blank with flash, the finish forged blank including a shape of the crankshaft, in which crank arms have excess projecting portions at outer peripheries of side portions thereof near a crank pin, the excess projecting portions projecting from the outer peripheries. The trimming step removes the flash from the finish forged blank formed in the die forging step. The excess projecting portion bending step bends the excess projecting portions of the crank arms toward a journal-side surface of the crank arm by pressing the crankshaft using a pair of first dies, the crankshaft being obtained by removing the flash in the trimming step.

Abstract: The invention relates to a method for producing a cast component which has cavity structures, using a 3D pattern of digital geometrical coordinates of the cast component by means of a ceramic mold, said method comprising the use of CNC technology.

Abstract: There is described a core for an investment casting process, comprising: a core passage which extends between a first point and a second point along a tortuous path having length L, wherein the first point and second point are separated by a direct line of sight distance, S, wherein L is greater than S; and, a core bridge which extends between the first and second points away from the core passage.

Abstract: A pulling-up-type continuous casting apparatus includes a holding furnace that holds molten metal, a shape defining member disposed above a surface of the molten metal held in the holding furnace, and configured to define a cross-sectional shape of a cast-metal article as the molten metal passes through it, an image pickup unit that takes an image of the molten metal that has passed through the shape defining member, an image analysis unit that detects a fluctuation on the molten metal from the image and determines a solidification interface based on presence/absence of the fluctuation, and a casting control unit that changes a casting condition only when the solidification interface determined by the image analysis unit is not within a predetermined reference range. The casting control unit uses a reference range which differs according to the pulling-up angle of the molten metal.

Abstract: A tool and a process for forming a vehicle component is provided. An insert has a lost core generally encapsulated by a cast metal shell. The insert has an anchor surface and a first locating member spaced apart therefrom, and is shaped to form a fluid passage in the vehicle component. A first die is configured to mate with the anchor surface and constrain the insert. A second die defines a first locator recess sized to receive the first locating member and constrain the insert. The first and second dies mate with one another to form the tool. The first and second dies constrain the insert in multiple degrees of freedom.

Abstract: A manufacturing method of a cold plate structure comprises a plate body and a pipe. The plate body has a first side and a second side. A groove is formed on the second side. The pipe is embedded in the groove correspondingly. The pipe is filled with a gas. By means of the design of the present invention, the oxidation on the inner wall of the pipe can be avoided. Consequently, the operating efficiency is significantly increased and the manufacturing cost is reduced.

Abstract: A magnetic phase-transformation material with the formula Nia?mMnb?nCom+nTic is provided, wherein a+b+c=100, 20<a?90, 5?b<50, 5?c?30, 0?m?a, 0?n?b, 0<m+n<a+b, and wherein, any one or combination of a, b, c, m, n represent an atomic percentage content. The magnetic phase-transformation material has properties of high toughness, high deformation rate, ferromagnetism and magnetic field-driven martensitic phase transformation, which can be widely used in various fields including high-strength and high-toughness actuators, temperature and/or magnetic sensitive elements, magnetic refrigeration devices and equipments, magnetic heat pump devices, magnetic memories, micro-electromechanical devices and systems, and thermomagnetic power generators or transducers.

Abstract: A maintenance station for casting molds is provided with a handling device on which a spraying device is disposed. The spraying device sprays a cleaning medium onto a surface of at least one casting mold. The cleaning medium is a mixture of compressed air and abrasive particles. A maintenance method for the casting mold in the maintenance station is also provided.

Abstract: Disclosed are interfacially modified particulate and polymer composite material for use in injection molding processes, such as metal injection molding and additive process such as 3D printing. The composite material is uniquely adapted for powder metallurgy processes. Improved products are provided under process conditions through surface modified powders that are produced by extrusion, injection molding, additive processes such as 3D printing, Press and Sinter, or rapid prototyping.

Abstract: A 3D printing method includes mixing a sintered component which is selected from the group comprising ceramic materials, ceramic material combinations, metal materials, metal material combinations and metal alloys, with at least one surface coating component which is selected from the group comprising boron nitride, graphene, carbon nanotubes, tungsten sulfide, tungsten carbide, molybdenum sulfide, molybdenum carbide, calcium fluoride, caesium molybdenum oxide sulfide, titanium silicon carbide and cerium fluoride, in a powder mixture; and laser sintering or laser melting the powder mixture in a selective laser sintering method or a selective laser melting method.

Abstract: Crack-free powder-based, near net shaped parts are fabricated using a die assembly and cold isostatic pressing. Soft materials are introduced on both sides of die components in order to balance compression loads applied to the die component, and thereby avoid deformation of the die component.

Abstract: Described herein is a powder blend comprising a first component comprising a blend of a first metal particle and a first ceramic particle; and a second component comprising a reinforcing chip, the reinforcing chip comprising a second ceramic particle dispersed within a chip metal matrix.

Abstract: A method of forming a composite component having a brass or bronze powder metal portion sinter fit into a supporting, ferrous portion.

Abstract: There is provided a process for preparing alloy nanoparticles having a desired size. The process comprises a combination of co-reduction of metal salts in the presence of a reducing agent, and multi-step seeded growth synthesis. Also provided is a material which comprises alloy nanoparticles made of at least two metals. A mean diameter of the particles of the material is between about 30 nm and 200 nm as measured by transmission electron microscopy (TEM), and the particles have a coefficient of variation smaller than about 15%.

Abstract: Material removal processes of a structure are disclosed. These processes can define several features. For example, metal structure can include an interior recess surrounded by a sidewall. The structure can further include a base portion integrally formed with the sidewall. The sidewall can include an opening extending through the sidewall and into the interior recess. The sidewall can undergo a material removal process to include multiple curved regions. The sidewall, the first curved region, and the second curved region can be polished to include a reflectivity different than a reflectivity of an exterior region of the base portion. A single multi-axes lathe having multiple spindles performs several material removal processes under a continuous machine cutting process. The spindles may include clamping features that allow a first spindle to perform a first operation then pass the metal structure to a second spindle. Additional processes include lapping, polishing, and linear brushing.

Abstract: An equipment for a machining lathe with digital control comprising a movable carriage, a tool support system with integrated drive which is mounted so as to pivot on this movable carriage so as to be able to pivot about a pivot axis, as well as a device for actuating the tool support system with integrated drive with respect to the movable carriage. The tool support system with integrated drive comprises at least one mounting location to detachably receive a detachable accessory to support and drive a tool.

Abstract: A lathe has a plurality of turret positions with at least one having a toolholder, a pair of blades projecting from one end of the toolholder with the toolholder structured to assume a first position with a first blade machining said workpiece which is rotating in a first direction and a second position with a second blade structured to assume a second position with the workpiece rotating in the other direction. The toolholder remains fixed during machining. Related methods and toolholders are disclosed.

Abstract: A clamping device for clamping a workpiece, having a base body and at least one clamp which is adjustable relative to the base body, at least one cavity is formed in the base body, a reinforcement is formed in the cavity.

Abstract: A drilling system may include a plurality of robotic drilling units. Each one of the robotic drilling units may include a drill end effector positioned inside a barrel section. The barrel section may be configured as a composite sandwich structure having an inner face sheet. The robotic drilling units maybe operable in synchronized movement with one another to drill a plurality of perforations into the inner face sheet using the drill end effectors in a manner providing a predetermined percent-open-area of the inner face sheet.

Abstract: A hole saw drill guide is described. The drill guide can be used when drilling holes in pipe or tubes. The hole saw drill guide includes a guide tube base assembly and an arbor shaft assembly. The guide tube base assembly is chained or otherwise secured to a pipe. The arbor shaft assembly is removably engaged with the guide tube base assembly and during use of the device, rotates within a guide tube of the base.

Abstract: The rotary tool, in particular, the drill (2), extends along a longitudinal axis (4) and has a front surface (6), a center (12), at least two main cutting edges (8), each extending outward from the center (12) to a cutting edge (10), as well as coiled flutes (20). Between the main cutting edge (8) and the flute (20), a common ground surface (26) is also applied, which extends from the center (12) to a radial exterior area in the region of the main cutting edge (8) to form a point thinning (28). A rake angle (?) is defined by the ground surface (26). Here, the rake angle (?) changes without steps in the direction of the center (12) and, in particular, continuously. Expediently, the ground surface extends (26) continuously to the cutting edge (10). As a result, on the whole, an advantageous cutting force distribution is achieved over the radial length of the main cutting edge (8).

Abstract: A cutting tool including a body, a blade, a feed shaft, and a locking member. The body defines an axis and is adapted to be received by a spindle of a power tool. The blade is removably supportable on the body and rotatable about the axis for cutting a workpiece. A feed shaft is removably supportable in the body and rotatable about the axis for engaging a workpiece, the feed shaft being mountable in the cutting tool to engage and at least partially restrain the blade. The feed shaft further includes an opening transverse to the axis. The locking member is engageable with the body and with the opening in the feed shaft. Advancement of the locking member into the opening tightens both the blade and the feed shaft to the body.

Abstract: In an end mill, a peripheral cutting edge portion has a peripheral cutting edge formed in a spiral shape around an axis, a peripheral rake face formed on the front side of the peripheral cutting edge in the rotating direction and bordering thereon and a peripheral flank formed on the rear side of the peripheral cutting edge in the rotating direction and bordering thereon. The peripheral flank has a first peripheral flank formed in a position on the mill body tip side to have a first clearance angle and a second peripheral flank formed in a position on the mill body end side of the first peripheral flank and neighboring the first peripheral flank to have a second clearance angle. An average width value of the first peripheral flank in the rotating direction is greater than an average width value of the second peripheral flank in the rotating direction.

Abstract: A compound fillet radii cutter may have a shaft having a cylindrical member, frustoconical cutting surface, a small radius cutting surface having an arc length of a first circle, and a large radius cutting surface having an arc length of a second circle. The frustoconical cutting surface may be disposed between the cylindrical member and the small radius cutting surface. The small radius cutting surface may be disposed between the frustoconical cutting surface and the large radius cutting surface, and a juncture of the large radius cutting surface and the small radius cutting surface may form a tangential union. In this manner, a single cutter may cut radii of various sizes or cut compound radii.

Abstract: A double-sided, trigon cutting insert has three three major cutting edges formed at an intersection between a first planar side surface portion and first and second surfaces, and three minor cutting edges formed at an intersection between a second planar side surface portion and first and second surfaces. A planar rake surface extends radially inward and downward from each major cutting edge, and a rounded rake surface extends radially inward and downward from each minor cutting edge. An insert-receiving pocket of a cutting tool includes a planar bottom support surface, a first planar side support surface, a second planar side support surface, and a third planar side support surface. Each rounded rake surface is formed with a radius, R, that causes only a high point of each minor cutting edge to contact a workpiece during a machining operation.

Abstract: A machining apparatus includes a base defining a longitudinal axis, a trolley with a lower section disposed on the base and an upper section disposed on the lower section, an upright assembly removably connected to the base, a cross-cut guide connected to the trolley, and a carriage slidably disposed on the cross-cut guide. The trolley slides along the base parallel to the longitudinal axis. The upper section moves along a transverse axis that is transverse to the longitudinal axis such that the upper section transitions between a retracted position and an extended position, establishing a predetermined distance between the cross-cut guide and the upright assembly when the upper section is in the extended position.

Abstract: A powered threading machine is described. The threading machine is compact and portable. The threading machine includes a tube frame having a rearward wheel assembly and an extendable handle at the front of the machine. A particular sump configuration is used to prevent loss of cutting oil during operation and transport of the machine.

Abstract: A wire electric discharge machining apparatus includes a machining unit that forms a product part by cutting off an outer frame portion from a workpiece and a control device that controls the machining unit. The machining unit machines a first boundary region in a boundary between a member to be the outer frame portion and a member to be the product part to leave an uncut portion, cuts off the product part from the outer frame portion by machining a second boundary region, which is the uncut portion, and repeats machining for the first/second boundary regions. The uncut portion has a side crossing a machining direction in machining the second boundary region, and when machining the second boundary region, the control device controls the machining unit to start the machining from the crossing side.

Abstract: While switching polarity of an electrode, a voltage is applied between the electrode and a workpiece hard metal with the electrode used as a negative-electrode such that tungsten carbide (WC; component of the hard metal) is anodized to form a tungsten oxide (WO3), and a voltage is supplied therebetween with the electrode used as a positive-electrode such that cobalt (Co) that is a component of the workpiece is electrolytically-eluted and at the same time the WO3 generated by anodization is dissolved in the machining fluid, a saline solution (NaCl) or an aqueous solution of nitrate of soda (Na(No3)) is used as an machining fluid; a calcium salt is added beforehand to the machining fluid to react tungstate soda (Na2WO4) generated in the machining with the calcium salt whereby calcium tungstate (CaWO4) is produced; and a calcium compound is separated and recovered using a difference in specific gravity.

Abstract: A soldering apparatus which can keep an interior of a chamber at a specified vacuum pressure and can perform soldering in the chamber, the vacuum pressure of which is optimally adjusted, is provided with a chamber (40) in which a work (1) is solderable under vacuum environment, an operation part (21) that inputs and sets vacuum pressure in the chamber (40), a pump (23) that performs vacuum drawing on the interior of the chamber (40), a pressure sensor (24) that detects pressure in the chamber (40), and a control portion (61) that adjusts the set vacuum pressure in the chamber (40) based on a pressure detection signal (S24) output from the pressure sensor (24), and keeps the set vacuum pressure for a predetermined period of time, as shown in FIG. 4.

Abstract: The present disclosure relates to an industrial device, such as a drill bit including a PCD element located in a recess of the industrial device. The industrial device may also include a plurality of spacers distributed across a surface of the recess and a brazing material located along at least a portion of an interface between the PCD element and the recess.

Abstract: A solder joint and a method of making the same is described. The solder joint includes, a first metal part; a second metal part; and solder material disposed between the first and second metal parts; such that the solder material forms a joint with the first and second metal parts; and the solder material has a plurality of abrasive particles disposed therein. The method includes contacting the solder material with the abrasive particles; placing the solder material and the abrasive particles between the first and second metal parts to form a layered structure; applying a compressive force on the layered structure; applying ultrasonic vibration for a predetermined time to the layered structure to remove the passive oxide layer of the metal part; and applying heat to the layered structure to cause the solder material to melt and flow between the metal parts and form a bond with the metal parts.

Abstract: An apparatus for dispensing flux-free solder comprises a dispenser head with a stamp to which ultrasound can be applied. Solder is dispensed by: A) moving the dispenser head above a next substrate place, B) lowering the stamp until the working surface of the stamp touches the substrate place or is located at a predetermined height above the substrate place, C) dispensing solder by: C1) advancing the solder wire until the solder wire touches the substrate place, in such a manner that the tip of the solder wire touches the substrate place within a recess of the stamp, C2) further advancing of solder wire to melt a predetermined quantity of solder, and C3) retracting the solder wire, D) moving the dispenser head to distribute the solder on the substrate place, and simultaneously applying ultrasound to the stamp, and E) raising the stamp.

Abstract: A method and apparatus for providing welding-type power and auxiliary power includes an input circuit, a welding-type output power circuit, an auxiliary power circuit, and a controller. The input circuit receives input power and provides power to a common bus. The welding-type output power circuit receives power from the common bus and provides welding-type output power. The auxiliary power circuit receives power from the common bus and provides non-isolated auxiliary output power. The controller controls the auxiliary power circuit and the welding-type output power circuit.

Abstract: Welding torch system for use in welding or cutting operations during which fume is created. The welding torch system has a welding torch comprising a contact tip holder and a coaxial nozzle comprising an inner shield gas conduit having a shield gas outlet for supplying a shield gas. The inner shield gas conduit surrounds the contact tip holder. An outer shell at least partly surrounds said inner shield gas conduit. The welding torch system further comprises a shield gas generator and supply unit for supplying shield gas through the shield gas outlet and a fume extracting assembly for extracting fume and ambient air. The welding torch system is arranged for—during operation—supplying shield gas through the shield gas outlet at a velocity between about 1.5 m/s and 10 m/s. By operating the fume extracting assembly to generate a flow of between 10 and 100 m3/h, preferably a flow of about 55 m3/h a reduction in the area of 90%-95% of hazardous fumes can then be realized.

Abstract: Automatic welding machine includes: a welding torch mounted to a link actuation device set on a mount; and a one-or-more-axes linear motion actuator which causes the link actuation device to advance and retract relative to the mount. The link actuation device includes: a proximal end side link hub disposed on the mount; a distal end side link hub to which the welding torch is mounted; and three or more link mechanisms configured to couple the distal end side link hub to the proximal end side link hub. Each link mechanism includes proximal side and distal side end link members and an intermediate link member. Two or more link mechanisms are each provided with a posture changing actuator which arbitrarily changes the posture of the distal end side link hub relative to the proximal end side link hub.

Abstract: Provided is a method for determining a volume, at room temperature, of a first chamber having an unknown volume that is in fluid communication through a controllable valve with a second chamber having an unknown volume. The method can include measuring, by a pressure sensor coupled to one of the first chamber and the second chamber, a first equilibrium pressure of a gas that was introduced into the second chamber in both the first chamber and the second chamber after equilibrium is reached; measuring, by the pressure sensor, a second equilibrium pressure of the gas that was introduced into the second chamber in both the first chamber and the second chamber after equilibrium is reached, wherein the first chamber comprises an object with a known volume therein; and determining the volume of the first chamber based on the first equilibrium pressure and the second equilibrium pressure.

Abstract: A method for making a metallic component includes placing a diffusion bonded airfoiled component having an initial shape into a first intermediate shaping die. The first intermediate shaping die has a cavity corresponding to a first intermediate shape different from the initial shape. The component is shaped into the first airfoil shape by applying a first elevated temperature to the first intermediate shaping die. The component is transferred into a final shaping die, which has a cavity corresponding to a target nominal shape different from the first intermediate shape and the initial shape. The component is shaped into a final nominal shape substantially equivalent to the target nominal shape by applying a final elevated temperature to the final shaping die.

Abstract: A method for laser marking an anodized metal surface (5) with a desired colour, which method comprises: providing a laser (1) for emitting a laser beam (4) comprising laser pulses having a pulse energy, a pulse width, and a pulse repetition frequency; providing a scanner (2) comprising a first mirror (6) for scanning the laser beam in a first direction (8), and a second mirror (7) for scanning the laser beam in a second direction (9); providing a lens (3) for focussing the laser beam from the laser (2) onto the anodized metal surface (5) to form a spot (31) having a spot diameter and a pulse fluence; providing a controller (11) for controlling the scanner (2) with a control signal (12); marking a plurality of lines (15) separated by a hatch distance (19) on the anodized metal surface to form a desired mark (16) by scanning the scanner (2) while pulsing the laser (1); selecting a scan speed (16), the pulse repetition frequency, and the spot diameter such that the separation (18) between consecutive spots (31)

Abstract: A compact system that accurately process a workpiece includes a first processing device including a laser head that moves with respect to a plate-shaped workpiece in a first processing region to process the workpiece, a fork device that supports the workpiece in the first processing region, a transfer device that holds and transfers the workpiece supported by the fork device, and a second processing device including a processing tool that moves in a direction intersecting a transfer direction of the workpiece in a second processing region and processes the workpiece, the second processing region being located in a portion of a transfer path of the workpiece transferred by the transfer device.