Patents Issued in August 2, 2018
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Publication number: 20180214910Abstract: This invention discloses an anti-corrosion coating sintered at low temperature for steel rebars. The composition of coating includes 30-50 weight percent nano-silica, 20-40 weight percent flux, 9-20 weight percent calcium fluoride, 2-10 weight percent thickener, and 2-14 weight percent adhesion, agent. This invention also discloses the coating method of above-mentioned anti-corrosion coating. The method includes seven steps: 1. dry mixing, 2. wet mixing, 3. pretreatment, 4. coating, 5. baking, 6. sintering, 7. cooling down at room temperature. The coating of this invention has high strength, high density, high corrosion resistance, good capacity to bond with concrete, and maintains the mechanical properties of steel rebars.Type: ApplicationFiled: March 1, 2017Publication date: August 2, 2018Applicant: Zhejiang UniversityInventors: Dongming Yan, Yi Liu, Luodong Zhang
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Publication number: 20180214911Abstract: Disclosed are a multilayer coating film made from a natural material and a method of producing the same. The multilayer coating film may be produced by forming a multilayer coating film through formation of a color coating film for providing adhesion and color to a cork on the cork material and a clear coating film for realizing texture and supplementing properties on the color coating film. As such, the multilayer coating film may be made from a natural material to diversify the color and gloss of cork as a natural material, to additionally increase marketability of an interior material and provide various appearance, to prevent discoloration due to light (e.g. UV light.) and water permeation, and to enhance durability against abrasion, scratches and the like.Type: ApplicationFiled: March 29, 2018Publication date: August 2, 2018Inventors: Ho Tak Jeon, Hyo Jin Lee, Young Seok Kim, Yong Chul Lee, Jae Beom Ahn
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Publication number: 20180214912Abstract: The present invention relates to a method for forming a multilayer coating film, the method comprising sequentially applying a colored coating composition (X), an effect pigment dispersion (Y), and a clear coating composition (Z) to a substrate to form an uncured colored coating film, an uncured effect coating film, and an uncured clear coating film, respectively, and heating the uncured colored coating film, the uncured effect coating film, and the uncured clear coating film to simultaneously cure these three coating films, thereby forming a multilayer coating film; wherein the effect pigment dispersion (Y) contains water, a specific surface modifier (A), a flake-effect pigment (B), and a viscosity modifier (C); and a film obtained by applying the effect pigment dispersion (Y) to a dry film thickness of 0.2 ?m has a light transmittance at a wavelength of 550 nm of 10 to 50%.Type: ApplicationFiled: July 29, 2016Publication date: August 2, 2018Applicant: KANSAI PAINT CO., LTD.Inventors: Masayuki ITOH, Kenichiro MATSUNAGA, Yosuke TOYODA, Tatsuo KURAMOCHI, Nobuhiko NARITA
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Publication number: 20180214913Abstract: The invention relates to a wave-emitting device comprising an electromechanical actuator stimulated by a signal generator that allows it to generate torsional waves with a higher amplitude, and to an ultrasonic transducer comprising said device. The use of said devices allows the reconstruction of the structural characteristics of the materials subject to the waves generated by the emitter device.Type: ApplicationFiled: July 18, 2016Publication date: August 2, 2018Inventors: Guillermo Rus Calborg, Alicia Valera Martínez, Elena Sánchez Muñoz, Francisca Molina García
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Publication number: 20180214914Abstract: A process for removing contaminants from a fiber reinforcement material, the process comprising: (a) feeding a fiber reinforcement into a heated vessel, (b) passing the fiber reinforcement through the heated vessel, (c) heating a source of fluid medium, (d) feeding the heated fluid medium from (c) into the heated vessel having a passageway in the heated vessel for allowing the heated fluid medium from (c) to enter into the heated vessel, (e) passing the heated fluid medium through the heated vessel; wherein the heated vessel has a passageway for allowing the heated fluid medium from (c) to exit the heated vessel, and (f) contacting the fiber reinforcement passing through the heated vessel with the heated fluid medium passing through the heated vessel such that any contaminants present in or on the fiber reinforcement is sufficiently reduced to provide a purified fiber reinforcement exiting the heated vessel.Type: ApplicationFiled: July 18, 2016Publication date: August 2, 2018Inventors: Kevin J. Meyer, Douglas L. Potts, Thomas P. Willumstad, Avery L. Watkins
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Publication number: 20180214915Abstract: Disclosed herein are systems and methods related to a handling system used to move a semiconductor substrate within a process chamber during treatment. The handling system moves the substrate back-and-forth between two locations in an arc-like motion around a pivot point, while simultaneously rotating the substrate around its own center point.Type: ApplicationFiled: January 26, 2018Publication date: August 2, 2018Inventor: Jeffery W. Butterbaugh
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Publication number: 20180214916Abstract: An air blowing device is numerically controllable. An air blowing device includes a feed base, a nozzle base arranged at a distal end of the feed base, a spindle housing arranged in the nozzle base, a spindle rotatable about a rotation axis, a nozzle block including a first nozzle, and a first fluid channel for feeding dry air to the first nozzle and including a first main pipe, a first annular channel, a first connecting tube, and a first communication channel communicating with the first annular channel and the first nozzle.Type: ApplicationFiled: October 18, 2017Publication date: August 2, 2018Inventor: Takuji FUKUROTANI
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Publication number: 20180214917Abstract: Drug disposal devices and systems for reducing the amount of drug contained in a transdermal drug delivery patch are disclosed. The drug disposal devices contain an adsorbing substance, such as activated carbon, and are capable of adsorbing residual drug from the transdermal patch and preventing back-extraction of the drug. Also disclosed are methods of manufacturing the drug disposal devices and methods of using the drug disposal devices for reducing the amount of drug contained within a transdermal drug delivery patch.Type: ApplicationFiled: January 30, 2018Publication date: August 2, 2018Inventor: Kirti H. Valia
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Publication number: 20180214918Abstract: A string of reactant chambers configured for inserting a reactant into each reactant chamber, in the string of reactant chambers, while maintaining the reactant chamber being filled in the string of reactant chambers is provided. The string of reactant chambers has a first reactant chamber, a second reactant chamber, and a system configured to maintain the reactant chamber being filled in the string of reactant chambers. The system has a first removable end cap on each reactant chamber and a coupler on each reactant chamber configured for the removal of the first removable end cap and maintaining the reactant chamber in the string of reactant chambers. A process for charging a reactant chamber is also presently disclosed.Type: ApplicationFiled: March 28, 2018Publication date: August 2, 2018Inventors: Lindsay Swearingen, Jason Swearingen
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Publication number: 20180214919Abstract: An edging method including changing an incident angle of a slab with respect to a pair of edging members that are disposed on a conveyance line of the slab and that edge the slab based on information relating to the slab acquired at at least one of prior to edging or after edging.Type: ApplicationFiled: May 13, 2016Publication date: August 2, 2018Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Yoji NAKAMURA, Toshiaki SAITOH, Satoru MASHIKO, Tetsuo KISHIMOTO, Akihisa TSURUTA, Tatsuya NAKADA, Naoki KATAOKA
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Publication number: 20180214920Abstract: The invention relates to a thermal insulation device (1) for thermal insulation of a metal product in a rolling mill, comprising a support element (2), on which a number of thermal insulation elements (3) is arranged. To extend the service life of such a device, the invention makes provision that at least one thermal insulation device (3) is formed by multiple side parts (4, 5, 6, 7, 8, 9), which enclose within them an accommodating space for a thermal insulation material, wherein at least two of the side parts (4, 5, 6, 7, 8, 9) are connected with each other at their adjoining side areas by a hinge-like connection (10).Type: ApplicationFiled: July 1, 2016Publication date: August 2, 2018Inventors: Juergen SEIDEL, Denis ANDERS
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Publication number: 20180214921Abstract: A flexible but strong universal die is disclosed, that is flexible enough to be elastically deflected into different curvatures by actuating forces and moments, while being strong enough to support the die forces and moments that it has to apply to parts to form them to the shape corresponding to its shape. A design of the die and actuation locations that makes it easy to deflect it into different constant curvatures, as well as into shapes with gradients of curvature along the length of the die, and the use of these dies for stretch roll forming are disclosed.Type: ApplicationFiled: March 27, 2018Publication date: August 2, 2018Applicant: FAIRMOUNT TECHNOLOGIES, LLCInventor: Viswanathan Madhavan
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Publication number: 20180214922Abstract: A method of molding a back cover of a display and a die for molding the back cover are provided. More particularly, a method of finishing a side of a display by using a back cover is provided. A die for molding a back cover of a display includes: an upper die in which a lower inner side thereof has a fan shape with a certain curvature, and an inner side of the fan shape has a flat shape; a first lower die which is disposed below the upper die and in which an upper inner side thereof has a shape corresponding to the fan shape formed in the upper die, and an inner side of the fan shape is dent downward by a certain length; and a second lower die in which an upper portion thereof has a flat shape, and an end upper portion thereof protrudes toward the first lower die by a certain length.Type: ApplicationFiled: June 18, 2017Publication date: August 2, 2018Inventors: Sun Gyu KIM, Sa Sung KIM
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Publication number: 20180214923Abstract: A forming system includes a first die assembly having a first die surface, a second die assembly having a second die surface; a movable die block having a third die surface; and a cooling system. The first die surface, the second die surface and the third die surface are configured to cooperate to form a die cavity therebetween so as to receive a work piece therein. A relative movement between the first die assembly and the second die assembly along a first axis moves the die cavity between an open position and a closed position. The die block is movable relative to the first die assembly in a direction transverse to the first axis and applies a force to the work piece that is predominantly transverse to forces applied to the work piece by the first die assembly and the second die assembly.Type: ApplicationFiled: July 28, 2016Publication date: August 2, 2018Inventors: Joseph Shannon KOLOSKY, Richard Allen TEAGUE, Jason C. WILSON, Mark A. FABISCHEK, Nicholas D. ADAM
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Publication number: 20180214924Abstract: A structural component for an automotive vehicle formed from a single-piece of steel material and having a closed, complex cross-section with increased strength, for example a strength of greater than 650 MPa, and thus improved performance, is provided. The structural component typically has an elongation of greater than 5%. The structural component is formed by expanding a boron-containing steel material, for example heating or hydroforming a tube of the steel material. The boron-containing steel material expands by least 2% during the forming process and thus achieves the closed, complex cross-section, while also achieving the high strength. In addition, the structural component can be formed with zones of varying thickness, strength, hardness, elongation, and/or other varying properties to achieve the desired performance.Type: ApplicationFiled: July 19, 2016Publication date: August 2, 2018Inventor: Jaswinder Pal SINGH
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Publication number: 20180214925Abstract: A method and a system for producing a ring-shaped member. A punching process is carried out on an axial intermediate part of a first intermediate annular material so as to produce a pair of ring-shaped members. A punching step includes a step in which a first punching process is carried out over a first range of the axial intermediate part in the circumferential direction, and a step in which a second punching process is carried out over a second range of the axially-oriented intermediate part, which is at least partially different than the first range, in the circumferential direction. The first punching process is carried out such that at least one tab is formed. The second punching process is carried out such that at least one separate tab is formed, thereby producing the pair of ring-shaped members.Type: ApplicationFiled: December 16, 2016Publication date: August 2, 2018Applicant: NSK LTD.Inventors: Kazuto KOBAYASHI, Hiroshi KOYAMA, Yuu YASUDA
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Publication number: 20180214926Abstract: A variable crimp machine includes an actuator adjustment assembly including a dial that rotates about an actuation axis and a barrel positioned along the actuation axis within the dial. The barrel includes a first set of axially spaced markings corresponding to a first hose and a second set of axially spaced markings correspond to a second hose. The dial includes a first set of circumferentially spaced markings corresponding to the first hose and a second set of circumferentially spaced markings corresponding to the second hose. The first set of circumferentially spaced markings are used in concert with the first set of axially spaced markings to adjust an actuator for use with the first hose, and the second set of circumferentially spaced markings are used in concert with the second set of axially spaced markings to adjust the actuator for use with the second hose.Type: ApplicationFiled: January 31, 2018Publication date: August 2, 2018Inventors: Ryan Ellerbrock, Bob Laipply
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Publication number: 20180214927Abstract: A process includes producing a group of automotive components by forming components having various global geometries via a common tooling configured to bend a blank sheet of metal to create a variable cross section profile, forming an addendum as an integral portion of each formed component, and altering the global geometries in a series of incremental deformations to create local geometries while each component is affixed to a deforming machine via the addendum.Type: ApplicationFiled: January 31, 2017Publication date: August 2, 2018Applicant: FORD MOTOR COMPANYInventors: Raj Sohmshetty, Richard Taube, Peter A. Friedman, Shawn Michael Morgans
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Publication number: 20180214928Abstract: A method for producing a metallic formed hollow profile which is curved in at least one axis, in which a hollow metallic profile element is formed by means of two tool elements of a tool group which hold a cross section part of the hollow metallic profile element, on a length of the hollow metallic profile element, wherein at least two tool groups each having two tool elements which are spaced from one another are provided, wherein each of the tool groups is fixed to the hollow metallic profile element at least in regions in a forced based manner, wherein the region of the hollow metallic profile element to be formed is arranged between the tool groups, and wherein through relative movement of the tool groups to one another, the hollow metallic profile element in the freely arranged region located between the tool groups is formed at least partially.Type: ApplicationFiled: July 25, 2016Publication date: August 2, 2018Applicant: CONSTELLIUM SINGEN GMBHInventors: Fabian PFAENDER, Paul KONKEL, Alexander BADER, Matthias KUTSCHER, Frank GENSTY
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Publication number: 20180214929Abstract: A wire netting, in particular a safety net, with a plurality of helices which are braided with each other, of which at least one helix is bent from at least one single wire, a wire bundle, a wire strand, a wire rope and/or another longitudinal element with at least one wire, in particular comprises a high-tensile steel, the at least one helix having at least one first leg, at least one second leg as well as at least one bending region connecting the first leg and the second leg to each other, wherein the longitudinal element is bent at least substantially torsion-free in itself along a contour of the first leg and/or of the second leg.Type: ApplicationFiled: January 22, 2018Publication date: August 2, 2018Inventor: Corinna WENDELER-GOEGGELMANN
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Publication number: 20180214930Abstract: A method for producing a ring with a toothing may involve (a) ring rolling a pre-ring to form a ring blank, (b) introducing a pre-toothing into the ring blank to form a pre-toothed ring, wherein the pre-toothing has teeth with a first tooth height, (c) heating, quenching, and tempering the pre-toothed ring to form a heat-treated pre-toothed ring, and (d) finish-toothing the heat-treated pre-toothed ring to form a ring with a toothing. The toothing may have teeth with a second tooth height that is greater than the first tooth height. Further, the introducing of the pre-toothing or the finish-toothing of the heat-treated pre-toothed ring may be performed by way of a metal machining process.Type: ApplicationFiled: July 5, 2016Publication date: August 2, 2018Applicants: THYSSENKRUPP ROTHE ERDE GMBH, thyssenkrupp AGInventors: Uwe MASCHELSKI, Jan Golz
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Publication number: 20180214931Abstract: A progressive former having a bolster and a ram reciprocal towards and away from the bolster, a plurality of workstations evenly spaced across the bolster and ram including aligned tooling piece holders on the bolster and ram, cylindrical die cases in the tooling holders on the bolster and cylindrical tool cases in the tooling holders on the ram, the tooling cases at the workstations being coaxial, a sideways forming mechanism at one of said workstations, the mechanism including a cam and a cam follower radially outward of imaginary outward projections of the associated tooling cases, the cam follower being arranged to be activated by forward motion of the ram towards the bolster, the mechanism including a tool for forming the blank by applying a sideways force on the blank.Type: ApplicationFiled: January 30, 2017Publication date: August 2, 2018Inventor: Stanley J. Wasserman
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Publication number: 20180214932Abstract: A part of kinetic energy during lowering of a slide of a press machine is converted into oil hydraulic energy by a first oil hydraulic cylinder, and the converted oil hydraulic energy (hydraulic oil having boosted first system pressure) is stored in a first accumulator. The hydraulic oil having the first system pressure stored in the first accumulator is discharged in knockout process, a second oil hydraulic cylinder that functions as a knockout cylinder is raised to perform knockout operation of a product worked by the press machine. Consequently, it is possible to perform knockout operation without using a dedicated driving source such as an oil pressure source and an air pressure source, and provide a low-cost hydraulic knockout device.Type: ApplicationFiled: January 23, 2018Publication date: August 2, 2018Inventor: Yasuyuki KOHNO
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Publication number: 20180214933Abstract: A riveted assembly includes a first panel member having a first surface and a second surface opposite to the first surface; a second panel member having a first surface and a second surface opposite to the first surface; and a rivet. The first and second panel members are positioned such that at least a portion of the second surface of the first panel member is in contact with at least a portion of the first surface of the second panel member. The rivet extends into and engages the first surface of the first panel member, and has an outwardly flared portion about which a portion of the first panel member and the second panel member are deformed, such that the rivet mechanically connects the first panel member to the second panel member at a connection region. The second surface of the second panel member has a differential height surface portion at least at the connection region.Type: ApplicationFiled: August 12, 2016Publication date: August 2, 2018Inventor: John Richard POTOCKI
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Publication number: 20180214934Abstract: A two-part mechanical fastener comprising an elongated body with a bore slidably carrying a mandrel adapted to interferingly engage the body is described. The fastener body has one or more protuberances on its exterior surface. In an aspect, the protuberances form a thread. The fastener is adapted to form an opening in, and penetrate, a stack of two or more workpieces. To secure the workpieces in the workpiece stack and form a robust joint, the fastener body is deformed by the mandrel, expanding the body, so that a body end engages a surface of the workpiece stack and the one or more protuberances are brought into engagement with the walls of the opening. Methods of using such a fastener to secure non-ferrous or polymer-based sheet-like workpieces to one another are disclosed.Type: ApplicationFiled: April 14, 2017Publication date: August 2, 2018Inventors: Pei-Chung Wang, Steven Cipriano, Bradley J. Blaski, Richard C. Janis
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Publication number: 20180214935Abstract: Described is a ceramic core for producing cast component for a gas turbine engine, the core comprising: a first cavity forming member; a second member adjacent to or opposite the first cavity forming member; and a removable web which joins the first and second members.Type: ApplicationFiled: January 25, 2018Publication date: August 2, 2018Applicants: ROLLS-ROYCE plc, ROSS CERAMICS LTD.Inventors: Aleksander M. CENDROWICZ, Graham J. BING, Stewart T. WELCH
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Publication number: 20180214936Abstract: The sand moulding machine (1) includes a moulding chamber (2) formed by a chamber top wall (3), a chamber bottom wall (4), two opposed chamber side walls and two opposed chamber end walls (7, 8). A chamber wall is provided with a sand filling opening (9) communicating with a sand feed system (10). At least one of the chamber end walls is provided with a pattern plate (12, 13) having a pattern (14, 15). At least one of the chamber end walls is displaceable in order to compact sand fed into the moulding chamber. A number of compressed air inlet openings (18, 43) are located in a lower part of the moulding chamber and are arranged to form an upward airflow in at least a part of the moulding chamber in order to create an at least substantially fluidised bed of sand during a sand filling operation.Type: ApplicationFiled: June 12, 2015Publication date: August 2, 2018Applicant: DISA Industries A/SInventors: Per LARSEN, Christoffer BAY, Frederik Juhl DYNESEN, Henrik WEGGE, Torben HANSEN, Jonas HØJSLET, Søren Erik KNUDSEN
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Casting Mold And A Method For Detecting A Temperature Distribution Of Molten Metal In A Casting Mold
Publication number: 20180214937Abstract: A casting mold including a copper plate and a plurality of optical fibers, having a plurality of temperature measuring points for the copper plate while casting. Molten metal is cast into the mold along an axis of, the optical fibers built-in the plate. A method for detecting temperature distribution of a molten metal in a casting mold having at least one copper plate, including determining by calculation or measurement an ideal molten flow of the metal, building-in a plurality of optical fibers into the copper plate based on flow, arranging the optical fibers inside at least the upper part of the copper plate, receiving the measurements of temperatures, and comparing the measurements of temperatures with a calculated/measured distribution of an ideal molten flow.Type: ApplicationFiled: June 28, 2016Publication date: August 2, 2018Inventors: Conny SVAHN, Jan-Erik ERIKSSON, Martin SEDÉN -
Publication number: 20180214938Abstract: An analysis method for analyzing deformation of a casting in a die casting process includes obtaining a first die frictional stress exerted by a first die on the casting in a mold opening step, and calculating deformation of the casting in the mold opening step using the first die frictional stress. A predetermined frictional coefficient function is selected from a plurality of frictional coefficient functions based on casting conditions and lubrication conditions. A frictional coefficient at each portion of the casting is output by inputting a temperature of a contact surface between the casting and the first die and a contact surface pressure therebetween into the selected predetermined frictional coefficient function. The first die frictional stress acting on each portion of the casting is obtained by multiplying the contact surface pressure and the frictional coefficient.Type: ApplicationFiled: January 23, 2018Publication date: August 2, 2018Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Shoichi TSUCHIYA, Hiroyuki IKUTA
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Publication number: 20180214939Abstract: A metal matrix composite article is described that includes a metal component, a ceramic component, and a lubricious component. The metal matrix composite article has a first surface and a second surface. The lubricious component is present in an amount that is highest at the first surface and is lowest at the second surface. The ceramic component is present in an amount that is highest at the first surface and is lowest at the second surface. The metal component is present in an amount that is highest at the second surface and is lowest at the first surface. In some cases, the metal matrix composite article is a wear plate for a fifth wheel hitch.Type: ApplicationFiled: March 26, 2018Publication date: August 2, 2018Inventor: Adam R. Loukus
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Publication number: 20180214940Abstract: A range of alloys of Mg and at least one of Cu, Si, Ni and Na alloys that is particularly suitable for hydrogen storage applications. The alloys of the invention are formed into binary and ternary systems. The alloys are essentially hypoeutectic with respect to their Cu and Ni contents, where one or both of these elements are present, but range from hypoeutectic through to hypereutectic with respect to their Si content when that element is also present. The terms hypoeutectic and hypereutectic do not apply to Na if it is added to the alloy. The alloy compositions disclosed provide high performance alloys with regard to their hydrogen storage and kinetic characteristics. They are also able to be formed using conventional casting techniques which are far cheaper and more amenable to commercial use than the alternative ball-milling and rapid solidification techniques which are much more expensive and complex.Type: ApplicationFiled: July 25, 2016Publication date: August 2, 2018Inventors: Andrew Charles Duguid, Kazuhiro Nogita, Xin Fu Tan, John Andrew Taylor
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Publication number: 20180214941Abstract: A method of forming a component includes the steps of placing a core into a mold and pouring a component material around the core. The component material is allowed to solidify. The core is then removed from within the material, leaving a component having at least a first and a second cavity formed by the core. A first filler material is moved into the first cavity, and a second filler material is moved into the second cavity. The component is inspected for the presence of an apparent residual core within the first cavity and the second cavity. The location is identified of the apparent residual core from the core based upon an identification of whether the location of the apparent residual core is in the first or second filler materials. A method of inspecting a component formed by investment casting is also disclosed.Type: ApplicationFiled: February 1, 2017Publication date: August 2, 2018Inventors: Lea Kennard Castle, Steven Bruce Gautschi, James Tilsley Auxier
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Publication number: 20180214942Abstract: A casting apparatus includes: a mold including a first mold segment and a second mold segment; and a transfer device that is configured to transfer a core to the first mold segment and place the core in the first mold segment, and to receive and transfer a casting. The transfer device includes a support part, a robot arm, a core grasping mechanism being provided on the support part, and a casting receiving part being provided on the support part. The transfer device is configured such that the robot arm moves the core grasping mechanism so as to place the core in the first mold segment, and moves the casting receiving part so as to receive the casting by the casting receiving part.Type: ApplicationFiled: January 23, 2018Publication date: August 2, 2018Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Takashi TOMITA, Tadashi NAKAHASHI, Makoto KIKUCHI
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Publication number: 20180214943Abstract: A variety of polyhedral nanocages are provided having a hollow interior, ultrathin walls, and well-defined facets of metal atoms. The nanocages can include a variety of precious metals such as Pt, Au, Ru, Rh, or Ir. The metal atoms can take a face-centered cubic structure with {111} facets on the surface. The walls can be thin, sometimes less than 1 nm in thickness or only a few atomic layers in thickness. The nanocages can provide for efficient uses of valuable precious metals, among other things, in catalysis. For example, catalysts are provided exhibiting high mass activities in oxygen reduction reactions. Methods of making and methods of using the nanocages and catalysts are also provided.Type: ApplicationFiled: June 9, 2016Publication date: August 2, 2018Inventors: YOUNAN XIA, DONG QIN, XUE WANG, SANG-IL CHOI, SUJIN LEE, LEI ZHANG, XIAOJUN SUN, JUNKI KIM, MING ZHAO
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Publication number: 20180214944Abstract: Some variations provide a method of making a nanofunctionalized metal powder, comprising: providing metal particles containing metals selected from aluminum, iron, nickel, copper, titanium, magnesium, zinc, silicon, lithium, silver, chromium, manganese, vanadium, bismuth, gallium, or lead; providing nanoparticles selected from zirconium, tantalum, niobium, or titanium; disposing the nanoparticles onto surfaces of the metal particles, in the presence of mixing media, thereby generating nanofunctionalized metal particles; and isolating and recovering the nanofunctionalized metal particles as a nanofunctionalized metal powder. Some variations provide a composition comprising a nanofunctionalized metal powder, the composition comprising metal particles and nanoparticles containing one or more elements selected from the group consisting of zirconium, tantalum, niobium, titanium, and oxides, nitrides, hydrides, carbides, or borides thereof, or combinations of the foregoing.Type: ApplicationFiled: January 25, 2018Publication date: August 2, 2018Inventors: John H. MARTIN, Brennan YAHATA, Adam F. GROSS
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Publication number: 20180214945Abstract: Multifunctional core@shell nanoparticles (CSNs) useful in electrochemical cells, particularly for use as an electrocatalyst material. The multifunctional CSNs comprise a catalytic core component encompassed by one or more outer shells. Also included are electrochemical cell electrodes and electrochemical cells that electrochemically convert carbon dioxide to, for example, useful fuels (e.g., synthetic fuels) or other products, and which comprise multifunctional CSNs, and methods for making the same.Type: ApplicationFiled: February 1, 2018Publication date: August 2, 2018Inventors: Nam Hawn CHOU, Ryan McKenney, Christopher Brooks
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Publication number: 20180214946Abstract: In an aspect, the present disclosure relates to an apparatus for fabricating an object layer by layer. The apparatus includes a sheet dispenser to stack sheets of bound powder. The apparatus also includes a directed energy source configured to selectively fuse at least a portion of the bound powder to form one or more fused regions.Type: ApplicationFiled: February 2, 2017Publication date: August 2, 2018Inventor: Thomas Graham SPEARS
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Publication number: 20180214947Abstract: A method for using a build plate including a reusable supporting platform for additive manufacturing of a component is disclosed. The method may include additive manufacturing the reusable supporting platform on a top surface of a base of the build plate, and additive manufacturing a first component on the second surface of the reusable supporting platform. The method may also include separating the first component from the build plate at the second surface of the reusable supporting platform, thereby exposing a new surface of the body of the reusable supporting platform. Additionally, the method may include additive manufacturing at least a second component on the new surface of the reusable supporting platform. The reusable supporting platform may include a body including a first surface coupled to the top surface of the base of the build plate, and a second surface configured to support a component to be formed by additive manufacturing and for separation of the component from the build plate.Type: ApplicationFiled: January 31, 2017Publication date: August 2, 2018Inventors: Juan Vicente Haro Gonzalez, Jan Vladimir Schwerdtfeger
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Publication number: 20180214948Abstract: In order to provide a manufacturing method of the three-dimensional shaped object having a more proper heat property to be used as a metal mold, there is provided a method for manufacturing a three-dimensional shaped object by alternate repetition of a powder-layer forming and a solidified-layer forming, the repetition comprising: (i) forming a solidified layer by irradiating a predetermined portion of a powder layer with a light beam, thereby allowing a sintering of the powder in the predetermined portion or a melting and subsequent solidification of the powder; and (ii) forming another solidified layer by forming a new powder layer on the formed solidified layer, followed by irradiation of a predetermined portion of the newly formed powder layer with the light beam, wherein the three-dimensional shaped object is manufactured such that it has a heat source element in the three-dimensional shaped object, and also has a surface in a form of a concavity-convexity, and wherein a main surface of the heat source eType: ApplicationFiled: February 8, 2016Publication date: August 2, 2018Applicant: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.Inventors: Masanori MORIMOTO, Satoshi ABE, Isao FUWA, Akifumi NAKAMURA
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Publication number: 20180214949Abstract: Some variations provide a process for additive manufacturing of a nanofunctionalized metal alloy, comprising: providing a nanofunctionalized metal precursor containing metals and grain-refining nanoparticles; exposing a first amount of the nanofunctionalized metal precursor to an energy source for melting the precursor, thereby generating a first melt layer; solidifying the first melt layer, thereby generating a first solid layer; and repeating many times to generate a plurality of solid layers in an additive-manufacturing build direction. The additively manufactured, nanofunctionalized metal alloy has a microstructure with equiaxed grains.Type: ApplicationFiled: January 25, 2018Publication date: August 2, 2018Inventors: John H. Martin, Brennan Yahata, Tobias A. Schaedler, Jacob M. Hundley
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Publication number: 20180214950Abstract: An apparatus for temperature control in additive manufacturing may include: an optical beam source configured to generate one or more optical beams; a homogenizer configured to flatten an irradiance profile of the generated one or more optical beams; and/or an optical system configured to form the generated one or more optical beams so as to match a portion of a shape of a powder bed. The apparatus may include optical beam sources configured to generate two or more optical beams; and/or an optical system configured to form the generated two or more optical beams to match the portion of the shape of the powder bed. The apparatus, using the formed one or more optical beams with the flattened irradiance profile or using the formed two or more optical beams, may be configured to pre-heat the powder bed prior to fusing and/or to post-heat the fused powder bed.Type: ApplicationFiled: March 27, 2018Publication date: August 2, 2018Applicant: nLIGHT, Inc.Inventors: Scott KARLSEN, Dahv A.V. KLINER, Roger FARROW
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Publication number: 20180214951Abstract: Additive manufacturing systems and methods for fabricating an article are provided. The additive manufacturing system may include a substrate and a layering device configured to fabricate a first layer of the article on the substrate. The layering device may include an optical beam source configured to generate an optical beam and a variable beam characteristics (VBC) fiber operably coupled with the optical beam source and configured to modify one or more beam characteristics, such as a wavelength, of the optical beam.Type: ApplicationFiled: March 28, 2018Publication date: August 2, 2018Applicant: nLIGHT, Inc.Inventors: Joona KOPONEN, Dahv A.V. KLINER, Roger FARROW
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Publication number: 20180214952Abstract: A fiber-reinforced cutting element for a drill bit and method of manufacturing same is disclosed. A plurality of fibers are formed in and embedded between the PCD table and the attached substrate. The fibers enhance the thermo-mechanical integrity of the cutting element as well as its wear and abrasion resistance and also help to minimize the failure of the bond between the PCD table and the substrate. The fibers may be coated with a ceramic material to help withstand the high temperatures during the HTHP sintering process used to form the PCD table. The PCD table is leached following the HTHP press cycle thereby partially exposing the fibers. The PCD table with partially exposed fibers is then bonded to a substrate through an infiltration, hot pressing or sintering process. A binder may optionally be used to enhance the binding of the substrate to the PCD table.Type: ApplicationFiled: September 8, 2015Publication date: August 2, 2018Inventor: Gagan Saini
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Publication number: 20180214953Abstract: Method for manufacturing a turbine engine part, said method comprising a step (101) of producing said part by powder metallurgy using a material forming the substrate of said part, then a finishing operation comprising at least one first step (103), in which a determined material is deposited onto at least one surface (S1) of the substrate of said part after the powder metallurgy production step (101), and a second step (104) corresponding to a heat treatment operation, so as to form a smooth coating for said surface (S1), characterised in that said determined material is a metal material, so as to form a metal coating.Type: ApplicationFiled: January 30, 2018Publication date: August 2, 2018Inventors: Stephane KNITTEL, Philippe BAYARD, Cedric Pierre Jacques COLAS
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Publication number: 20180214954Abstract: A turbomachine component having a solid body with an elongated clearance, a channel located within the clearance of that body, where the channel is free of struts between the channel and a section of the body which is surrounding the channel to provide a continuous thermal insulation gap between the channel and the section of the body. The channel and the body are built in an additive manufacturing generation process synchronously layer by layer, from a metallic powder, wherein successive layers are selectively fused to build the body and the channel. The channel is arranged inside the body as a loose component, loose inside of the clearance and distant to the body. Spacer elements are provided, wherein each of the spacer elements is physically attached to only one of its ends either to the channel or to the body and put the channel in position and distant to the body.Type: ApplicationFiled: July 28, 2016Publication date: August 2, 2018Applicant: Siemens AktiengesellschaftInventors: Anders Haevaker, Olle Lindman
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Publication number: 20180214955Abstract: A method of additively manufacturing an article includes forming a first portion of the article by three-dimensional printing of a plurality of first layers from a first powder material cut having a first average particle size corresponding to a first feature resolution. The first layers have a first average layer thickness. The method also includes forming a second portion of the article by three-dimensional printing of a plurality of second layers from a second powder material cut having a second average particle size corresponding to a second feature resolution less than the first feature resolution. The second portion includes at least one feature. The second layers have a second average layer thickness less than the first average layer thickness. A three-dimensional printing system and an article formed from a powder material by three-dimensional printing are also disclosed.Type: ApplicationFiled: January 31, 2017Publication date: August 2, 2018Inventors: Srikanth Chandrudu KOTTILINGAM, Prabhjot SINGH
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Publication number: 20180214956Abstract: A plasma atomization metal powder manufacturing process includes providing a heated metal source and contacting the heated metal source with the plasma of at least one plasma source under conditions effective for causing atomization of the heated metal source. The atomization may be carried out using a gas to metal ratio of less than about 20, thereby obtaining a raw metal powder having a 0-106 ?m particle size distribution yield of at least 80%. The process may further include aligning the heated metal source with the plasma of at least one plasma source. An atomizing system may include an alignment system positioned upstream of the plasma source and adapted to adjust an orientation of the metal source relative to the at least one plasma source.Type: ApplicationFiled: July 6, 2016Publication date: August 2, 2018Inventors: Frédéric LAROUCHE, Matthieu BALMAYER, Francis TRUDEAU-LALONDE
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Publication number: 20180214957Abstract: An apparatus for cutting a pipe has a base comprising a pipe support having at least one set of lower rollers and an upper frame supporting a cutting apparatus and at least one upper roller. The upper frame is moveable relative to the base between an open position in which the pipe may be inserted between the at least one set of lower rollers and the at least one upper roller, and a clamping position in which the pipe is in contact with the at least one set of lower rollers and the at least one upper roller. The cutting apparatus comprises a grooving member configured to provide an annular groove on an outer surface of the pipe, a cutting member configured to cut the pipe, and a chamfering member configured to provide a chamfer on the outer surface of the pipe between a location of the annular groove and a location of the cut in the pipe.Type: ApplicationFiled: March 26, 2018Publication date: August 2, 2018Inventors: Wayne Ernest Conrad, Nina Conrad, Brian Burke, Don Vivian
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Publication number: 20180214958Abstract: A power tool including a motor and a rotatable spindle driven by the motor to hold and drive a first bit. There is a recess located on the spindle. The power tool also includes a removable chuck with a lock member and a locking collar. The locking collar includes a locking position in which the locking collar biases the lock member into the recess to retain the chuck on the spindle. The locking collar also includes a release position in which the lock members are able to exit the recess and the chuck is able to be removed from the spindle by a user. The locking collar is axially movable from the locking position to the release position.Type: ApplicationFiled: July 12, 2017Publication date: August 2, 2018Inventors: Oleksiy SERGYEYENKO, Sean BAILEY
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Publication number: 20180214959Abstract: A pocket hole jig includes base with a base plate and first and second lateral side walls extending along the base plate, and a body disposed between the first and second lateral side walls and slidable along the base in a forward direction and a rearward direction. The body includes a drill bit aperture angled downward toward the base plate. The pocket hole jig also includes a fence movable between a raised position and a lowered position and having a contact surface engageable with an end of the workpiece when the fence is in the lowered position to position the base a predetermined distance from the end of the workpiece. The contact surface is in a first position when the fence is in the raised position and a second position when the fence is in the lowered position. The second position is forward of the first position.Type: ApplicationFiled: January 30, 2018Publication date: August 2, 2018Inventors: Thomas Evatt, Clinton C. Thackery, James Keith