Abstract: A method for manufacturing material voxel-by-voxel using directed-energy deposition is given. Using the method, unsupported structures, via voxel-wise directed-energy deposition, with steep overhangs is described and demonstrated. Methods for forming arbitrarily-complex structures and shaped voxels and surfaces are also given. A method for forming materials with internally-varying properties is also given. The method utilizes a pulsed or modulated, rather than continuous-wave energy source, thus allowing rapid solidification of voxels, rather than contours, hatches or tracks. Tuning of pulsing or modulation, material flow, and deposition-path parameters allows the buildup of unsupported material using standard directed-energy deposition processing heads and 3-axis stages, for example. The methods are demonstrated using a modified-directed-energy-deposition processes and is applicable to powder-bed for the buildup of three-dimensional components, repair and the addition of features to existing components.

Abstract: Disclosed is a sustainable plastic laminated film particularly for packaging soap bars by envelope wrapping method. Disclosed is a laminated film for packaging comprising: (i) a first layer of polyester; (ii) a second layer of polyester; and, (iii) an intermediate layer comprising polyethylene therebetween wherein thickness of the intermediate layer having polyethylene is less than thickness of either of the adjacent layers of polyester. It has been determined that at least some technical problems pertaining to adaptability on packaging machines can be overcome by introducing the intermediate layer having polyethylene between the two layers of polyester.

Abstract: The cutting insert is provided with: a top surface, a bottom surface, a side surface, a cutting edge located at the intersection portion of the top surface and the side surface; a through hole located from the top surface to the bottom surface; a projecting portion extending from a corner section to a through hole side; and a rake surface located between the cutting edge and the projecting portion. A boundary line between the rake surface and the projecting portion comprises a first end. In a top view, a bisector of the corner section intersects the cutting edge at a first point and intersects a top edge section of the through-hole at a second point. The first end is located closer to the through-hole side than a perpendicular line that passes through a midpoint of a line segment connecting the first point and the second point.

Abstract: The diamond coated tool of the present invention is a diamond coated tool including a base material and a diamond layer coating a surface of the base material, and characterized in that the surface of the base material has an arithmetic average roughness Ra of not less than 0.1 ?m and not more than 10 ?m and an average length of roughness profile elements RSm of not less than 3.1 ?m and not more than 5.4 ?m, and that the diamond layer has a plurality of cavities at a portion bordering on the base material.

Abstract: A double-sided cutting insert includes two end surfaces that each includes major rake surfaces adjacent major cutting edges that form first angles with planes of major side surfaces of the insert, and a central support surface forming a second angle with the planes of the major side surfaces. Each end surface further includes major intermediate surfaces between the major rake surfaces and the central support surface. The major intermediate surfaces form third angles with the planes of the major side surfaces that are greater than the first angles and smaller than the second armies when measured in a central plane that extends along a central axis of the hole and is generally perpendicular to the planes of the major side surfaces and planes of the central support surfaces.

Abstract: A hydraulic fluid actuated lathe tool mounting expander assembly incorporating a block having a base, an inner end, an outer end, a compression end, and a compression face; a first cylindrical void extending into the block, the first cylindrical void having a floor and opening at the block's compression face; a second cylindrical void extending into the block, the second cylindrical void having a floor and opening at the block's outer end; first and second pistons respectively slidably mounted within the first and second cylindrical voids; a conduit extending between the first and second cylindrical voids, the conduit being adapted for conveying the hydraulic fluid from the second cylindrical void to the first cylindrical void; and a jack screw actuator connected operatively to the block for driving the second piston against the hydraulic fluid for upwardly driving the first piston.

Abstract: Systems and methods for robotic positioning of multiple tools. The system may include one or more robotic devices, multiple tools, and one or more controllers. The one or more robotic devices are each configured to connect to the tools, move the tools to a desired work position, and release the tools at the work position. The tools are able to operate mechanically independently from the robotic devices to perform an operation at the position to which they are delivered. After releasing the tools, the robotic devices are able to perform other operations including moving additional tools to different work positions. The one or more controllers oversee the operation of the one or more robotic devices and tools and control the overall operation on a work piece.

Abstract: A guide for a hole saw for making a new larger hole in a work piece with an existing hole, the guide comprising a base sized to span the existing hole, the base comprising a central aperture, a plurality of discrete first contact surfaces for abutting an interior cylindrical wall of the existing hole, and a plurality of discrete second contact surfaces for abutting an exterior surface of the work piece surrounding the existing hole; the plurality of discrete second contact surfaces being substantially co-planar and being substantially perpendicular to the plurality of discrete first contact surfaces; a shaft having a first end sized to be received in an arbor of the hole saw and a second end to be slidably and rotatably received through the central aperture of the base; and the base biased to be located at or near the second end of the shaft.

Abstract: A rotary cutting tool (10) comprises a shank (12) formed of a first material of a first hardness. The shank (12) has a first end (12a), and a plurality of elements (14) are provided at the first end (12a) of the shank (12). The elements (14) are formed of a second material of a second hardness greater than that of the first hardness. The elements (14) provide a platform to be able to create a plurality of cutting edges or teeth (18, 20a). A method of forming such a rotary cutting tool is also provided.

Abstract: Apparatus is provided for removing a sacrificial element (16) from a body panel (2) of a motor vehicle during the assembly of the body structure of the motor vehicle. The apparatus comprises a cutter tool having a pair of cutter wheels (4, 5) defining a cutter gap (6) therebetween. Means (R) are provided for positioning the cutter tool (4, 5) so that the cutter gap (6) is aligned with the sacrificial element (16). The positioning means (R) can also move the cutter wheels (4, 5) relative to the sacrificial element (16). The engagement of the cutter wheels (3, 4) with the sacrificial element can cause the cutter wheels to rotate and cut the sacrificial element. A related method and cutter tool are also contemplated.

Abstract: A hand-held band saw for cutting a workpiece. The hand-held band saw includes a deck, first and second wheels coupled to the deck for receiving a continuous blade thereabout, a motor coupled to the deck for driving at least one of the first or second wheels, and a handle providing a grip for a user to hold the band saw. The band saw also includes a blade guard having a first portion adjacent the first wheel, a second portion adjacent the second wheel, and a third portion adjoining the first and second portions. A joint couples the first, second, and third portions to the deck for simultaneous movement of the first, second, and third portions with respect to the deck.

Abstract: The present invention relates to a wire cutting system and method for subsea cutting of large structures (6). The system includes two feeding towers (2) with feeding tower first ends secured into a seabed floor. A crossbeam (1) is located between the two feeding towers (2). Wire feeding trolleys (8) are connected to the feeding towers (2), whereby the wire feeding trolleys (8) are allowed to move a cutting distance along the feeding towers. A cutting wire (4) traverses between the wire feeding trolleys.

Abstract: A turning and thread-rolling machine with a pre-compression device includes a fixing base on which the pre-compression device, a fixing mechanism, a guiding base, a processing mechanism assembly, and a control unit are provided, wherein the pre-compression device includes a carrier and at least two cold-rolling heads in order to form by compression a pre-compressed annular groove in a portion of an unprocessed rebar that is adjacent to one end thereof, and, under the control of the control unit, the fixing mechanism clamps the rebar, and the guiding base displaces the processing mechanism assembly to the end of the rebar to perform turning and thread rolling sequentially, thereby processing the end of the rebar into a coupling end. The pre-compressed annular groove facilitates on-site inspection of thread quality and prevents the thread-rolling dies in the processing mechanism assembly from contact with, and hence damage by, the ribs on the rebar.

Abstract: In a wire electric discharge machine, a workpiece mounting unit mounts a workpiece tilted at a preset angle to a plane based on two orthogonal axes, X- and Y-axes. An XY-coordinate system is tilted at the preset angle so that it is transformed into an X?Y?-coordinate system. A machining command value commanded by a machining program is corrected based on the X?Y?-coordinate system. Thus, the tilted workpiece is taper-machined with a wire electrode kept substantially perpendicular to the XY-plane (table surface).

Abstract: A device is specified, said device comprising a first component (1), a second component (2), and a connecting component (3) comprising at least a first region (31) and at least a second region (32). The composition of the first region (31) differs from the composition of the second region (32). The connecting component (3) is arranged between the first component (1) and the second component (2). The connecting component (3) comprises different kinds of metals, the first region (31) of the connecting component (3) comprises a first metal (41), and the concentration of the first metal (41) is greater in the first region (31) than the concentration of the first metal (41) in the second region (32).

Abstract: A method of making an electrical connection includes soldering using channels in a receptacle to direct hot air (or another hot gas) to effect soldering where the electrical connection is to be made. The connection may be made between device electrical contacts of an electrical device, and other contacts, such as receptacle contacts of the receptacle. The connection may be a blind connection, one in which the connected ends of the contacts are hidden or unable to be directly physically accessed, when the connection is made. The electrical connection may be made between device contacts of an electrical device that is inserted into the receptacle, and receptacle electrical contacts that are part of the receptacle. The channels for directing the hot gas to where the soldering occurs may be parts of the receptacle, for example being produced during additive manufacture of the receptacle.

Abstract: A system and method is provided in which a welding system modulates the heat input into a weld joint during welding by changing between a high heat input welding waveform and a low heat input welding waveform. The system can utilize detected weld joint geometry and thickness to vary the utilization of the high heat and low heat waveform portions to change the weld bead profile during welding. Additionally, the wire feed speed is changed with the changes between the high heat input and low heat input portions of the welding waveform.

Abstract: A welding system includes power conversion circuitry configured to convert input power to weld power and a first housing surface. The first housing surface includes a first mating geometry configured to mate with a first complementary geometry of a first modular surface of a first modular component of the welding system.

Abstract: A method of manufacturing a component includes providing a powder layer; scanning the powder layer using an electron beam; detecting back scattered electrons produced by the interaction of the electron beam with the powder layer; identifying, from the detected back scattered electrons, any defects in the powder layer; selectively melting at least a part of the powder layer so as to generate a solid layer; and repeating these steps at least once so as to build up a shape corresponding to the component. The method may also includes steps of making a decision about whether to remove any identified defects in the powder layer, and adjusting one or more parameters of the step of providing a powder and/or adjusting one or more parameters of the selective melting step so as to avoid future recurring defects at that position based on stored data relating to the scanned powder layer.

Abstract: A method for forming an impact weld used in an additive manufacturing process. The method includes providing a wire having a powder filler metal core located within a sheath. The wire is then inserted within a conduit having an opening. Further, the method includes providing at least one energy pulse that interacts with the sheath to pinch off at least one segment of the wire, wherein the energy pulse causes propulsion of the segment toward a substrate with sufficient velocity to form an impact weld for welding the metal core to the substrate. In particular, the energy pulse is an electromagnetic pulse, a laser energy pulse or a high electric current pulse.

Abstract: A friction welding process includes: providing a first workpiece having a first weld surface, and a second workpiece having a second weld surface; aligning the workpieces with the weld surfaces facing each other, moving one workpiece relative to the other workpiece, and engaging the first and second weld surfaces such that the movement raises the temperature at the weld surfaces to create a weld interface; and ceasing the movement and allowing the weld interface to cool to weld the workpieces together at the interface. The first workpiece has a plurality of flash removal channels formed in and/or adjacent to the first weld surface. The channels provide pathways for ejection of material from the weld interface during welding.

Abstract: A tool and related method for removing unwanted gas hydrates from the surface of equipment used in subsea exploration and production. The tool includes a main vessel and a power cable linked together by a connector. Inside the vessel a laser device is connected to an adjustable focus collimator by a cable, with the wavelength emitted by the laser being between 200 nm and 930 nm. When the radiation reaches the subsea exploration equipment it causes the heating thereof, which in turn heats the hydrate through conduction, breaking down the hydrate formation from the inside out. The front lid of the tools includes a window fitted with anti-reflection film that forms an interface between the vessel and the aqueous medium.

Abstract: A method including spanning a relatively larger opening (50) with a support structure (72) to divide the larger opening into a plurality of relatively smaller openings (78); placing superalloy powder across the smaller openings and in contact with the support structure; and melting the superalloy powder to form a cladding layer (104) that spans the opening and is metallurgically bonded to the support structure.

Abstract: A solder wire composition may include 85 to 95 weight percent bismuth, and at least 5 weight percent copper. The solder wire composition may have a diameter of less than about 1 millimeter, and an elongation at break of at least 20%.

Abstract: Providing the conductive paste for the material forming the conductive connecting member without disproportionately located holes (gaps), coarse voids, and cracks, which improves thermal cycle and is excellent in crack resistance and bonding strength.

Abstract: A method and system to manufacture workpieces employing a high intensity energy source to create a puddle and at least one resistively heated wire which is heated to at or near its melting temperature and deposited into the puddle as droplets.

Abstract: Disclosed is a semi-amorphous, ductile brazing foil with a composition consisting essentially of NibalFeaCrbPcSidBeMof with approximately 30 atomic percent ?a?approximately 70 atomic percent; approximately 0 atomic percent ?b?approximately 20 atomic percent; approximately 9 atomic percent ?c?approximately 16 atomic percent; approximately 0 atomic percent ?d?approximately 4 atomic percent; e?approximately 2 atomic percent; f?approximately 5 atomic percent; and the balance being Ni and other impurities; where c+d+e<approximately 16 atomic percent.

Abstract: A rotatable gas metal arc welding apparatus comprising: a) a rotatable base; b) a rotation brake; c) a primary welding boom arm; d) at least one secondary welding boom arm rotatably attached to the primary welding boom arm, the at least one secondary welding boom arm being rotatable about a swivel joint so as to be rotatable in a generally horizontal plane; e) a MIG welder station; f) at least one manually operated welding gun connector, each welding gun connector being suspended from a secondary welding boom arm; g) a process controller for controlling a welding gun and the rotation brake; h) a rotatable electrical input connection for connecting electrical power from an external electrical power source to the base; i) an electrical ground connection; and j) a welding wire supply station.

Abstract: A profile piece includes: an extruded piece of a first material having a mouth portion along at least part of its length; and an insert of a second material different than the first material, the insert attached to the extruded piece by the mouth portion, wherein the insert is configured for welding the profile piece to a component of a third material different than the first material.

Abstract: An alignment tool that is used to hold a pipe fitting stationary in the welding process includes a pipe guide, a guide shaft, and an adapter. The adapter can vary according to the fitting that is to be welded. As an example, the adapter can be a flange adapter, a 90-degree adapter or a 45-degree adapter. The guide shaft is slidably engaged to a connecting arm which is perpendicularly and terminally fixed to the pipe guide. Therefore, the distance between the guide shaft and the pipe guide can be varied as preferred. A base section of the adapter is slidably engaged along the guide shaft. Therefore, the position of the fitting which is mounted on the adapter can also be repositioned as preferred. In order to hold the pipe against the pipe guide, a chain is being used.

Abstract: Methods are provided for improving performance of a gas turbine engine comprising a component having a rotor mounted in a rotor casing and having rotor blades. A tip sweep is applied to a leading edge of one or more rotor blades each having a pressure sidewall and a circumferentially opposing suction sidewall extending in a radial direction between a root and a tip and in an axial direction between the leading edge and a trailing edge. One or more blade geometric design parameters are adjusted. A rotor casing treatment is applied to the rotor casing over at least one of the one or more rotor blades. The applying and adjusting steps are performed during design of the rotor and cause a measured stall margin to substantially match a required stall margin with an increase in efficiency of the component.

Abstract: A method for assembling a module for a motor vehicle engine in which the components, such as e.g. cams, sensor wheels etc., which are to be attached to the support shaft, are positioned, prior to insertion of the support shaft, merely at those axial positions that do not correspond to the axial positions occupied by these components on the fully constructed camshaft.

Abstract: A bolt tensioning assembly includes a bolt having a through-hole extending longitudinally through the bolt. A ram is inserted into the through-hole. A top cap is configured to be attached to a first end portion of the bolt. A load distributing member is configured to engage the ram at a location adjacent a second end portion of the bolt to distribute a force exerted thereon by the ram, and an actuator is connected to the top cap to exert a force on the ram to cause the ram to engage the load distributing member such that the bolt is placed under tensile stress.

Abstract: A workpiece change for use in a machine tool that comprises a tool spindle for clamping tools for machining workpieces, comprises two wheels arranged parallel to one another and rotatable about an axis of rotation into at least two prominent angular positions. Two swivel tables for clamping workpieces are arranged between the wheels and are each mounted on the wheels to swivel about a swivel axis which runs parallel to the axis of rotation. In each prominent angular position, one of the swivel tables is located in its working position in which clamped workpieces can be machined with the tools. Both wheels are supported at their rim.

Abstract: A workpiece clamp comprising: a body; a workpiece-engaging spring edge connected to the body; and an opening for accepting a screw for securing the body to a fixture plate.

Abstract: A system includes at least one power tool having at least one sensor unit. The system further includes at least one mobile sensor device. The at least one mobile sensor device has at least one communication unit configured to communicate with the at least one power tool. The system further includes at least one computing unit configured to compare measurement data of the at least one sensor unit of the at least one power tool and of the at least one mobile sensor device.

Abstract: The end face grinding method includes a structure rotating step of rotating a honeycomb structure based on a rotation axis in a direction orthogonal to the end face of the honeycomb structure, a grinding wheel reverse rotating step of using a grinding wheel disposed so that a grinding surface faces the end face and rotating the grinding wheel in a reverse rotating direction to a rotating direction of the honeycomb structure based on a rotation axis in the direction orthogonal to the end face; and a dry type grinding step of bringing the grinding wheel rotating in the reverse direction close to the rotating honeycomb structure to perform the dry type grinding of the end face.

Abstract: The present invention relates to a one-circle two-chamfer deburring machine and a deburring method comprising the following steps after starting up: (1) The upper wheelhead motor drives the upper grinding belt to rotate horizontally (2) the lower wheelhead motor drives the lower grinding belt to rotate horizontally and (3) when a deburred workpiece goes through a passage formed by the active feeding roller row and the upper grinding belt, an upper abrasive block elastically contacts surface of the workpiece and, under the drive of the upper wheelhead motor and the upper active drum, polishes and deburrs the front side of the workpiece twice; the lower abrasive block elastically contacts the surface of the workpiece and, under the drive of the lower wheelhead motor and the lower active drum, polishes and deburrs the back side of the workpiece twice.

Abstract: An improved handle arrangement is provided for a power tool, such as a sander. The sander may include: a housing; a primary handle extending in a rearward direction away from an upper rear portion of the housing; a secondary handle positioned at an upper front portion of the housing, where the secondary handle is formed as a knob protruding in a forward direction which is opposite the rearward direction; a platen coupled to a lower portion of the housing; and a motor assembly disposed within the housing. A groove may be formed into an exterior surface of the housing along an intermediate portion of the housing, such that the intermediate portion extends between the primary handle and the secondary handle and the groove extends from a top surface of the housing towards a lower portion portion of the housing along opposing side surfaces of the housing.

Abstract: An eyeglass lens periphery processing apparatus for processing an eyeglass lens includes: a lens shuck shaft holding the eyeglass lens; a data input unit inputting target lens shape data and layout data of an optical center of the lens with respect to the target lens shape; left and right lens selecting unit inputting a selection signal as to whether the lens held by the lens chuck shaft is a right lens or a left lens; a lens shape detecting unit detecting the lens shape; a confirming unit confirming whether the lens held by the lens chuck shaft is the correct one of the right lens and the left lens based on the detecting result of the lens shape detecting unit, the layout data and the selection signal; and a notifying unit notifying the confirming result of the confirming unit.

Abstract: The present disclosure relates to grinding apparatus for grinding the hard metal inserts of rock drill bits, said grinding apparatus having said grinding machine equipped with a grinding cup driven by a motor to rotate about its longitudinal axis wherein the support system comprises an arm or lever system to control vertical movement of the grinding machine and means to provide grinding pressure, wherein the means to provide grinding pressure may be a linear actuator and load cell assembly pivotally connected to the arm or lever system.

Abstract: A polycrystalline diamond compact (PDC) is fabricated using a process of delayed diffusion (i.e., post-sintering) of a diffusion species (i.e., a metalloid) introduced from the back side of a carbide further away from the diamond grit or from the flank side of the carbide, as opposed to the side of the carbide adjacent to the diamond grit. The process of fabricating the PDC includes depositing, in a metal container, a synthetic diamond grit, a carbide, and a diffusion species, then applying a high pressure and high temperature (HPHT) to the contents of the metal container wherein (1) the carbide diffuses across the diamond grit, and (2) the diffusion species diffuses across the carbide followed by the diamond grit, thus providing a protective coating to the PDC.

Abstract: A segment for an abrasive article is disclosed. The segment can include a segment body that can have a first face that can extend along a length of the segment body on a first side of the segment body and a second face that can extend along the length of the segment body on a second side of the segment body opposite the first side. A gullet wall can extend from the first face to the second face. The gullet wall can extend along a gullet. The segment can also include a recessed region that can extend into one or both of the first and second faces. The recessed region can include a gullet portion extending at least partially along the gullet wall.

Abstract: A floor polishing or grinding pad assembly is provided. In one aspect, a polishing or grinding pad assembly employs a flexible pad, a reinforcement layer or ring, and multiple floor-contacting tools such as abrasive disks. In another aspect, the reinforcement layer includes a wavy or undulating internal edge shape. A further aspect includes an inner ring edge having radially extending slots between pairs of radially enlarged tool mounting peaks. Still another aspect includes an insulator or spacer between a head of an abrasive tool and a reinforcement ring.

Abstract: The invention relates to a vulcanized fiber grinding tool (1) comprising two vulcanized fiber grinding disks (2, 3) which are adhered to each other over the entire surface by means of an adhesive layer (4) arranged between the vulcanized fiber grinding disks (2, 3) such that the vulcanized fiber grinding disk (2, 3) outer faces provided with the grinding means point away from each other and the use of a support plate is not necessary.

Abstract: A sanding and smoothing apparatus for pool cue shafts comprises an elongate resilient main body having generally concentrically disposed resilient radially-inner and radially-outer C-shaped members. The apparatus is sized for mating engagement with the tapered shaft of a pool cue received in close fitting conforming relation with the inner surface of the radially-inner C-shaped member. The inner surface of the radially-inner C-shaped member is provided with a suitable abrasive sanding material, which may comprise a sanding sheet or an abrasive coating.

Abstract: A method of forming a cutting element may include subjecting a first press containing at least a diamond powder-containing container and a volume of a high melting temperature non-reactive material to a first high pressure high temperature sintering condition to form a sintered polycrystalline diamond wafer including a diamond matrix of diamond grains bonded together and a plurality of interstitial spaces between the bonded together diamond grains; and subjecting a second press containing the sintered polycrystalline diamond wafer and a substrate to a second high temperature high pressure condition, thereby attaching the wafer to the substrate to form a cutting element having a polycrystalline diamond layer on the substrate.

Abstract: A vehicle body manufacturing apparatus includes a left side jig configured to be disposed on a left lateral side of a vehicle body, and a right side jig configured to be disposed on a right lateral side of the vehicle body. The left side jig is formed to be divided into a left front jig on a front side and a left rear jig on a rear side, and the right side jig is formed to be divided into a right front jig on a front side and a right rear jig on a rear side. The left side jig and the right side jig performs clamping for positioning and pre-assembling by coming into contact with the vehicle body from the outside of the vehicle body as well as clamping for positioning and pre-assembling by extending into the inside of the vehicle body.

Abstract: A ratchet structure for a screwdriver, comprising a ratchet body and a toothed shaft having a segment of a toothed outer surface, wherein a ratchet speed multiplier mechanism which is fitted with the ratchet body and allows the toothed shaft to have a multiplied speed is also sleeved outside the toothed shaft. The ratchet structure has a reasonable structure and the screwdriver exhibits good braking effect, so that the toothed shaft can be rotated at a 5× speed. In this way, the speed for screwing a screw is greatly increased and it is more manpower-saving.

Abstract: A tool includes a first body, a rotary member, a positioning unit and an engaging unit. By the positioning unit and the engaging unit, the rotary member is positioned relative to the first body with dual-positioning feature. When the first body is rotated, the rotary member is positioned by the positioning unit and the engaging unit. The rotary member is not likely to freely rotate because both of the positioning unit and the engaging unit fail when using the tool.