Patents Issued in January 3, 2019
  • Publication number: 20190001401
    Abstract: The present invention relates to a casting mold for a metal sheet by drawing molten metal into a mold cavity and cooling the molten metal, and the casting mold according to the present invention includes: a support portion at an upper side on which molten metal is disposed or a solid metal is placed and melted; a mold cavity at a lower side in which the metal sheet is formed as the molten metal is drawn from the support portion while filling the mold cavity and cooled; and a passageway through which the molten metal is drawn into the mold cavity from the support portion, in which the mold cavity includes a first surface at the upper side which communicates with the passageway, and a second surface at the lower side which faces the first surface, a plurality of suction portions for drawing the molten metal are formed in the second surface and extended downward from the second surface, the suction portions are connected to a vacuum source and configured to draw the molten metal by suctioning air from the mold c
    Type: Application
    Filed: June 13, 2017
    Publication date: January 3, 2019
    Applicant: Korea Institute of Machinery & Materials
    Inventors: Ka Ram LIM, Young Sang NA
  • Publication number: 20190001402
    Abstract: The present disclosure relates to a method of forming a cast component and a method of forming a casting mold. The method is performed by connecting at least one wax gate component to a ceramic core-shell mold. The ceramic core-shell mold includes at least a first core portion, a first shell portion, and a second shell portion, wherein the first shell portion is adapted to interface with at least the second shell portion to form at least one first cavity between the core portion and the first and second shell portions. The core-shell mold may be inspected and assembled prior to connection of the wax gate component. At least a portion of the ceramic core-shell mold and the wax gate component is coated with a second ceramic material. The wax gate component is then removed to form a second cavity in fluid communication with the first cavity.
    Type: Application
    Filed: June 28, 2017
    Publication date: January 3, 2019
    Inventors: Xi YANG, Michael COLE, Michael BROWN, Gregory Terrence GARAY, Tingfan PANG, Brian David PRZESLAWSKI, Douglas Gerard KONITZER
  • Publication number: 20190001403
    Abstract: The present disclosure relates to a method of forming a cast component and a method of forming a casting mold. The method is performed by connecting at least one wax gate component to a ceramic core-shell mold. The ceramic core-shell mold includes at least a filter, first core portion, a first shell portion, and at least one first cavity between the core portion and the first shell portion. The core-shell mold may manufactured using an additive manufacturing process and may include an integrated ceramic filter. At least a portion of the ceramic core-shell mold and the wax gate component is coated with a second ceramic material. The wax gate component is then removed to form a second cavity in fluid communication with the first cavity.
    Type: Application
    Filed: June 28, 2017
    Publication date: January 3, 2019
    Inventors: Xi YANG, Michael COLE, Michael BROWN, Gregory Terrence GARAY, Tingfan PANG, Brian David PRZESLAWSKI, Douglas Gerard KONITZER
  • Publication number: 20190001404
    Abstract: The present disclosure relates to a method of forming a cast component and a method of forming a casting mold. The method is performed by connecting at least one wax gate component to a ceramic core-shell mold. The ceramic core-shell mold includes at least a filter, first core portion, a first shell portion, and at least one first cavity between the core portion and the first shell portion. The core-shell mold may manufactured using an additive manufacturing process and may include an integrated ceramic filter. At least a portion of the ceramic core-shell mold and the wax gate component is coated with a second ceramic material. The wax gate component is then removed to form a second cavity in fluid communication with the first cavity.
    Type: Application
    Filed: June 28, 2017
    Publication date: January 3, 2019
    Inventors: Xi YANG, Michael COLE, Michael BROWN, Gregory Terrence GARAY, Tingfan PANG, Brian David PRZESLAWSKI, Douglas Gerard KONITZER
  • Publication number: 20190001405
    Abstract: The present disclosure generally relates to integrated core-shell investment casting molds that provide a filament structure corresponding to a cooling hole pattern in the surface of the turbine blade, stator vane, or shroud. The disclosure also relates to the forming of a ceramic coating on at least a portion of the shell of the core-shell casting mold.
    Type: Application
    Filed: June 28, 2017
    Publication date: January 3, 2019
    Inventors: Xi YANG, Michael COLE, Michael BROWN, Gregory Terrence GARAY, Tingfan PANG, Brian David PRZESLAWSKI, Douglas Gerard KONITZER
  • Publication number: 20190001406
    Abstract: A casting method using combined 3D printed shell mold and the combined shell mold used in the method. The method consists of shell mold making and casting steps. The shell mold is constructed by combination. First, the 3D printer at least prints out a runner part and several pattern die parts for molding products. In the print run, the first interfaces corresponding to the quantity of pattern die parts are printed out integrally on the runner part. The second interfaces corresponding to the first interfaces are formed on the pattern die parts. Afterwards, the first interfaces and the second interfaces are butted, the primary runner in runner part is connected to the die cavities in pattern die parts, the runner part and pattern die parts are combined to form a shell mold for casting multiple products at a time.
    Type: Application
    Filed: June 29, 2018
    Publication date: January 3, 2019
    Inventor: Cheng-Kuan Wu
  • Publication number: 20190001407
    Abstract: Disclosed is an injection tip for injecting liquid metal under pressure, suitable for being inserted between a liquid metal supply conduit and an injection opening of a mould, the injection tip having a tubular in shape, made from electrically insulating refractory material and in that it includes a channel suitable for the flow of liquid metal between a first end referred to as the upstream end, suitable for being connected to the conduit, and a second end, referred to as the downstream end, suitable for being connected to the mould, and an electromagnetic coil, positioned between the ends, the axis of which merges with at least a portion of the axis of the channel. Also disclosed is a casting machine using such a tip and a method for casting metal using the machine.
    Type: Application
    Filed: December 9, 2016
    Publication date: January 3, 2019
    Inventors: Victor SHRIBMAN, Ori BEN DAVID
  • Publication number: 20190001408
    Abstract: A method of manufacturing a joined body which includes arranging a joining material containing a first metal powder and a second metal powder having a higher melting point than the first metal powder between a first member and a second member; and heating the joining material arranged between the first member and the second member. The first metal powder is formed of Sn or an alloy containing Sn, and the second metal powder is formed of a Cu—Ni alloy, a Cu—Mn alloy, a Cu—Al alloy, or a Cu—Cr alloy; a 50% volume grain size D50 of the second metal powder is 20 ?m or more; and when D90 is a 90% volume grain size and D10 is a 10% volume grain size, (D90?D10)/D50 of the second metal powder is 1.6 or less.
    Type: Application
    Filed: September 6, 2018
    Publication date: January 3, 2019
    Inventors: Yoshihiro Kawaguchi, Masumi Noguchi
  • Publication number: 20190001409
    Abstract: A method for measuring an apparent density of a metal powder includes holding a metal powder in a vessel, applying an alternating magnetic flux to the metal powder using an exciting coil disposed outside the vessel, detecting the alternating magnetic flux passed through the metal powder using a-search coil disposed outside the vessel, and determining an apparent density of the metal powder from an amplitude of the detected alternating magnetic flux using a calibration curve representing a correlation between the apparent density of the metal powder and the amplitude of an alternating magnetic flux prepared in advance. The method enables to measure the apparent density of a metal powder with a high precision in an on-line and non-contact manner without stopping a process of producing a mixed powder or a process of producing a powder compact.
    Type: Application
    Filed: September 5, 2018
    Publication date: January 3, 2019
    Applicant: JFE STEEL CORPORATION
    Inventors: Toshio MAETANI, Hiroharu KATO
  • Publication number: 20190001410
    Abstract: A metal three-dimensional printer, a printing method, and a three-dimensional printing material. The three-dimensional printer includes a printing head, a heating apparatus, a printing platform, and a sintering shaping chamber. The printing method includes a preliminary shaping step and a sintering step. The heating apparatus heats the three-dimensional printing material. A heating temperature of the heating apparatus is 50° C. to 300° C., and a binder bonds metal powder at 50° C. to 300° C., and the three-dimensional printing material is extruded onto the printing platform to form a preliminary cured object. In the sintering step, the preliminary cured object is sintered and cured into a shaped object.
    Type: Application
    Filed: August 14, 2018
    Publication date: January 3, 2019
    Inventors: Leungmui HO, Kinkeung SO, Yonggang HE
  • Publication number: 20190001411
    Abstract: A system may include a current source; a first metal or alloy component with a first major surface electrically coupled to the current source; a second metal or alloy component with a second major surface electrically coupled to the current source; a metal or alloy powder disposed in at least a portion of the joint region; and a controller. The first and second major surfaces may be positioned adjacent to each other to define a joint region. The controller may be configured to cause the current source to output an alternating current that passes from the first component, through at least a portion of the metal or alloy powder, into the second component. The frequency of the alternating current may be configured to cause standing electromagnetic waves within at least a portion of the particles of the metal or alloy powder.
    Type: Application
    Filed: June 26, 2018
    Publication date: January 3, 2019
    Inventor: Quinlan Yee Shuck
  • Publication number: 20190001412
    Abstract: A variety of additive manufacturing techniques can be adapted to fabricate a substantially net shape object from a computerized model using materials that can be debound and sintered into a fully dense metallic part or the like. However, during sintering, the net shape will shrink as binder escapes and the base material fuses into a dense final part. If the foundation beneath the object does not shrink in a corresponding fashion, the resulting stresses throughout the object can lead to fracturing, warping, or other physical damage to the object resulting in a failed fabrication. To address this issue, a variety of techniques are disclosed for substrates and build plates that contract in a manner complementary to the object during debinding and sintering.
    Type: Application
    Filed: September 5, 2018
    Publication date: January 3, 2019
    Inventors: Michael Andrew Gibson, Jonah Samuel Myerberg, Ricardo Fulop, Ricardo Chin, Matthew David Verminski, Richard Remo Fontana, Christopher Allan Schuh, Yet-Ming Chiang, Anastasios John Hart
  • Publication number: 20190001413
    Abstract: The invention relates to a forming device for producing moulded bodies by selectively hardening powder material to form connected regions, comprising a process chamber (28) having a powder inlet (32) for powder material to be processed, and a powder outlet (36) for excess powder material, a powder supply apparatus (80, 82) that is or can be connected to the powder inlet (32) and is intended for providing powder material in the process chamber (28), and a powder recovery apparatus (74) that is or can be connected to the powder outlet (36) and is intended for recycling powder material to be processed out of the excess powder material, wherein the powder supply apparatus (80, 82) and the powder recovery apparatus (74) are combined to form a subassembly that is designed as an interchangeable module (16) and comprises connection interfaces, specifically at least one input interface (46) an at least one output interface (48), that are connection-compatible with relevant connection interfaces (40, 44) of the pow
    Type: Application
    Filed: August 18, 2016
    Publication date: January 3, 2019
    Applicant: REALIZER GMBH
    Inventors: Daniel Golz, Matthias Fockele
  • Publication number: 20190001414
    Abstract: A method of fabricating a cemented carbide article by additive manufacturing, and a granular material are disclosed. A precursor material is provided that comprises granules, the granules comprising carbide grains and a binder comprising any of cobalt, nickel and iron. Each granule has a density of at least 99.5% of the theoretical density and the granules of the precursor material have a mean compressive strength of at least 40 megapascals (MPa). An additive manufacturing process is used to manufacture the article by building up successive layers of material derived from the precursor material.
    Type: Application
    Filed: December 19, 2016
    Publication date: January 3, 2019
    Applicant: Element Six GmbH
    Inventors: Igor Yurievich KONYASHIN, Bernd Heinrich RIES, Hauke HINNERS
  • Publication number: 20190001415
    Abstract: A method for manufacturing a three-dimensional shaped object comprising an undercut portion by alternate repetition of a powder-layer forming and a solidified-layer forming, the repetition comprising: (i) forming a solidified layer by irradiating a predetermined portion of a powder layer with a light beam, thereby allowing a sintering of the powder in the predetermined portion or a melting and subsequent solidification of the powder; and (ii) forming another solidified layer by newly forming a powder layer on the formed solidified layer, followed by an irradiation of a predetermined portion of the newly formed powder layer with the light beam. Especially, in the manufacturing method according to an embodiment of the present invention, a modeling process for pre-identifying the undercut portion is performed prior to a performance of the method.
    Type: Application
    Filed: January 19, 2017
    Publication date: January 3, 2019
    Applicant: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Masanori MORIMOTO, Satoshi ABE
  • Publication number: 20190001416
    Abstract: There are provided reactive metal powder atomization manufacturing processes. For example, such processes include providing a heated metal source and contact the heated metal source with at least one additive gas while carrying out the atomization process. Such processes provide raw reactive metal powder having improved flowability. The at least one additive gas can be mixed together with an atomization gas to obtain an atomization mixture, and the heated metal source can be contacted with the atomization mixture while carrying out the atomization process. Reactive metal powder spheroidization manufacturing processes are also provided.
    Type: Application
    Filed: October 27, 2016
    Publication date: January 3, 2019
    Inventors: Frédéric LAROUCHE, Frédéric MARION, Matthieu BALMAYER
  • Publication number: 20190001417
    Abstract: A machine tool for cutting a workpiece having an inclined surface includes a main spindle that rotates while holding the workpiece, a tool post that holds a cutting tool to cut the inclined surface of the workpiece, a mover that relatively moves the workpiece and the cutting tool in a direction including at least a Y-direction perpendicular to both a Z-direction parallel to an axis of the main spindle and an X-direction that is perpendicular to the Z-direction and determines the amount of cutting of the workpiece. The mover includes a Y-direction guide disposed on the tool post, the Y-direction guide guiding movement of the cutting tool in the Y-direction, and the Y-direction guide has a guide surface along a surface perpendicular to a direction of a thrust force that occurs when cutting the inclined surface using the cutting tool.
    Type: Application
    Filed: November 15, 2016
    Publication date: January 3, 2019
    Applicant: Murata Machinery ,Ltd.
    Inventor: Tadashi Ishihara
  • Publication number: 20190001418
    Abstract: A tool for machining a workpiece. The tool comprises a cutting insert with a shank, which extends along a cutting insert longitudinal axis, and with at least one cutting edge, wherein at least a part of the cutting insert is made of a first material. The tool further comprises a tool holder which extends along a holder longitudinal axis and comprises on an end-face end a cutting insert receptacle for receiving the cutting insert shank, wherein the cutting insert receptacle is designed as a cup-shaped recess in the tool holder. The tool further comprises an attachment element which is fixedly connected to the cutting insert and extends in a circumferential direction around the cutting insert shank, wherein at least a part of the attachment element is made of a second material which differs from the first material.
    Type: Application
    Filed: September 5, 2018
    Publication date: January 3, 2019
    Inventor: Rudolf J. Nagel
  • Publication number: 20190001419
    Abstract: The invention relates to a carrier tool (1) comprising a clamping element (2) with a clamping element projection (3) and comprising a cutting insert (4) with a clamping recess (5) on the cutting insert surface (13) for machining workpieces. The clamping recess (5) has an annular indentation (9) with a recess base (7), and the indentation (9) transitions from the recess base (7) into the cutting insert surface (13) via an annular surface (8). The indentation (9) surrounds an elevation (10), the tip (11) of which lies above the recess base (7) and below the cutting insert surface (13). The clamping element projection (3) engages into the clamping recess (5) and thus clamps same on the carrier tool (1).
    Type: Application
    Filed: January 11, 2016
    Publication date: January 3, 2019
    Inventor: Uwe HENZLER
  • Publication number: 20190001420
    Abstract: The invention relates to a hydraulic expanding chuck for gripping a tool, for example a drill or a milling tool, comprising: a clamping part having an expansion sleeve having a central receiving opening for receiving and clamping the tool; and a connection part, in particular having a HSK connection. According to the invention, the expansion sleeve has at least two pressure chambers, which are designed to run around the central receiving opening, which are arranged at an axial distance relative to one another, and which can bulge when the tool received in the central receiving opening is subjected to fluid pressure. The at least two pressure chambers are connected to one another by a fluid channel.
    Type: Application
    Filed: June 1, 2018
    Publication date: January 3, 2019
    Applicant: GUEHRING KG
    Inventors: Bruno TEUSCH, Klaus MATHEIS
  • Publication number: 20190001421
    Abstract: An improved adapter sleeve is submitted which has a shank for insertion into a toolholder for a machine tool, wherein a tool socket for holding a tool is formed in the shank, wherein a number of slots are disposed along the shank so that the shank can be compressed during clamping, wherein a cutting head is formed which is arranged on a front side (F) of the shank. In one embodiment, the cutting head has an insert seat for a cutting insert.
    Type: Application
    Filed: June 28, 2018
    Publication date: January 3, 2019
    Inventors: Josef Konrad HERUD, Marcus PAUL
  • Publication number: 20190001422
    Abstract: A drill bit includes a cutting head and a bit body. The cutting head has a tip and cutting parts. The bit body is connected to the cutting head and has a longitudinal axis extending through the tip. The bit body has chip discharge flutes. The cutting parts are disposed at different angular positions around the longitudinal axis. Each cutting part is concaved inwardly and bounds one of the chip discharge flutes. Each of the cutting parts includes a rake face that has a corner edge adjacent to a respective one of the chip discharge flutes. When a bottom of the cutting head is viewed in a direction parallel to the longitudinal axis of the bit body, the corner edge has an obtuse included angle.
    Type: Application
    Filed: June 30, 2017
    Publication date: January 3, 2019
    Inventors: Wen-Kuan WANG, Jiann-Jong SU, Tai-Chun YEH, Jen-Yu WENG, Kuan-Yi YU
  • Publication number: 20190001423
    Abstract: A cutting tool includes a shaft portion and a plurality of edge region groups. The ridgeline between the first rake face portion and the first flank face portion constitutes a first cutting edge portion. The ridgeline between the second rake face portion and the second flank face portion constitutes a second cutting edge portion. As seen from the direction perpendicular to a plane tangent to the outer peripheral surface, in a state where the central axis overlaps a first end on the front end side of the first cutting edge portion, the inclination angle of the first cutting edge portion relative to the central axis is larger than the inclination angle of a straight line relative to the central axis, the straight line connecting the first end to a second end on the front end side of the second cutting edge portion.
    Type: Application
    Filed: November 15, 2016
    Publication date: January 3, 2019
    Applicants: SUMITOMO ELECTRIC HARDMETAL CORP., Sumitomo Electric Industries, Ltd.
    Inventors: Yusuke Matsuda, Taisuke Higashi, Satoru Kukino, Takashi Kanda
  • Publication number: 20190001424
    Abstract: Tools are described having removable working elements, include saws having removable cutting elements. Interface geometries on one or more of a core structure and removable elements may be simple or complex geometries. Securement elements releasably hold the removable elements in place.
    Type: Application
    Filed: August 15, 2016
    Publication date: January 3, 2019
    Applicant: Baron Investments LLC
    Inventor: Anthony Baratta
  • Publication number: 20190001425
    Abstract: To provide a heating apparatus and a method for producing a plate-like object that can heat a heating target object uniformly. The heating apparatus includes a heater 10 for heating target object W, and a support member 20 disposed on a front face 11f of the heater 10 and for supporting a face Wf of the heating target object W. The support member 20 supports the heating target object W in such a manner that: the support member 20 prevents direct heat transfer between the face Wf and the support member 20; a clearance between the front face 11f and the face Wf is maintained in a predetermined clearance S, wherein the predetermined clearance S allows a fluid to be present in the clearance but does not induce convection of the fluid. The method includes supporting the heating target object W with the support member 20, and heating the heating target object W with the heater 10 to produce the plate-like object.
    Type: Application
    Filed: September 15, 2017
    Publication date: January 3, 2019
    Inventors: Shinichi SHINOHARA, Takayuki SUZUKI, Jun MATSUDA, Masanobu NAGAHAMA, Tatsuo OKUBO, Naoto OZAWA
  • Publication number: 20190001426
    Abstract: A method of bonding a flexible part including inclined leads is provided, and more particularly, a method of bonding a flexible part including inclined leads, in which parts are aligned to bond the parts is provided. According to the method of bonding the flexible part including inclined leads, an electronic part may be easily bonded to a part having an inclined surface.
    Type: Application
    Filed: February 13, 2018
    Publication date: January 3, 2019
    Applicant: PROTEC CO., LTD.
    Inventors: MOO SUP SHIM, SEONG YONG JI, HYOUNG YEON JU, CHIHO CHO
  • Publication number: 20190001427
    Abstract: A system may include a current source; a first metal or alloy component with a first major surface electrically coupled to the current source; a second metal or alloy component with a second major surface electrically coupled in series to the first component and the current source via an external electrical conductor, where the first and second major surfaces are positioned adjacent to each other to define a joint region; a metal or alloy powder disposed in at least a portion of the joint region; and a controller. The controller may be configured to cause the current source to output an alternating current that conducts through the first component and the second component to induce magnetic eddy currents, magnetic hysteresis, or both within at least a portion of the metal or alloy powder disposed in at least the first portion of the joint region.
    Type: Application
    Filed: June 26, 2018
    Publication date: January 3, 2019
    Inventor: Quinlan Yee Shuck
  • Publication number: 20190001428
    Abstract: A method of resistance spot welding a workpiece stack-up comprising overlapping first and second steel workpieces is disclosed, wherein at least one of the steel workpieces comprises an advanced high-strength steel substrate. The workpiece stack-up is positioned between a pair of opposed first and second welding electrodes. A cover is disposed between at least one of the first steel workpiece and the first welding electrode or the second steel workpiece and the second welding electrode at an intended weld site. The workpiece stack-up is clamped between the first and second welding electrodes at the weld site such that at least one of the weld faces of the first and second welding electrodes presses against the cover. The first and second steel workpieces are welded together by passing an electrical current between the first and second welding electrodes at the weld site.
    Type: Application
    Filed: June 30, 2017
    Publication date: January 3, 2019
    Inventors: David Yang, Wu Tao, Qi Lu, Blair E Carlson
  • Publication number: 20190001429
    Abstract: Provided is a resistance spot welding method that inhibits, in accordance with the degree of axis misalignment between electrodes, the occurrence of cracking in a weld regardless of the steel grade. In resistance spot welding methods according to the present invention, H (ms) is an electrode force retaining time after completion of current passage, D (mm) is an amount of axis misalignment between the electrodes, t (mm) is a total sum of sheet thicknesses of a plurality of overlapping steel sheets, T (MPa) is a tensile strength of a steel sheet having a highest tensile strength among the plurality of steel sheets, F (N) is an electrode force, and d (mm) is a tip diameter of one electrode of the pair of electrodes that has a smaller tip diameter. The electrode force retaining time H is specified to be a predetermined value or greater.
    Type: Application
    Filed: December 13, 2016
    Publication date: January 3, 2019
    Applicant: JFE STEEL CORPORATION
    Inventors: Chikaumi Sawanishi, Koichi Taniguchi, Katsutoshi Takashima, Hiroshi Matsuda, Rinsei Ikeda
  • Publication number: 20190001430
    Abstract: An anvil system for use in an ultrasonic bonder includes an anvil assembly including an anvil bar having an anvil aperture in at least one anvil bar longitudinal end, the anvil aperture having an anvil aperture inner surface, a shaft separate from the anvil bar and partially disposed in the anvil aperture, the shaft having a circumferential surface and extending outwardly beyond the anvil bar longitudinal end, and a first elastomeric shaft O-ring disposed on the shaft between the shaft circumferential surface and the anvil aperture inner surface; a mounting bracket with a mounting bracket hole having a hole surface; a bushing disposed in the mounting bracket hole and sized to accommodate an end of the shaft, the bushing having a bushing inner surface; and a second elastomeric shaft O-ring disposed on the shaft between the shaft circumferential surface and the bushing inner surface.
    Type: Application
    Filed: October 29, 2015
    Publication date: January 3, 2019
    Inventors: Gregory L. Malchow, Gregory John Rajala
  • Publication number: 20190001431
    Abstract: An exothermic reaction mold includes a reaction chamber, a weld chamber communicating with the reaction chamber and at least one user configurable port communicating with the weld chamber for receiving cables to be welded.
    Type: Application
    Filed: June 27, 2018
    Publication date: January 3, 2019
    Inventors: Charles Mitchell Stilwell, Richard Wallace Ceass, Louis Webster Ruffin, JR.
  • Publication number: 20190001432
    Abstract: Stopping electroslag strip cladding operations feeding multiple strips includes detecting, during a welding phase of an electroslag welding operation feeding a first strip and a second strip towards a molten slag pool formed on a work piece, initiation of a stop phase. Upon detection the feeding of the first strip towards the molten slag pool is stopped. Additionally, a feed direction of the feeding of the second strip is reversed to retract the second strip away from the molten slag pool.
    Type: Application
    Filed: June 28, 2017
    Publication date: January 3, 2019
    Inventors: Hannes Hugo Raudsepp, Ulf Nicklas Andrén
  • Publication number: 20190001433
    Abstract: A laser processing apparatus includes: a chuck table for holding a single-crystal SiC ingot on a holding surface thereof; a laser beam applying unit for applying a laser beam to the single-crystal SiC ingot held on the holding surface of the chuck table; and a camera unit configured to capture an image of the single-crystal SiC ingot held on the holding surface of the chuck table. The chuck table includes a porous material making up the holding surface and a glass frame made of a non-porous material and having a recess defined therein and receiving the porous material fitted therein, and a negative pressure transfer path for transferring a negative pressure to the porous material fitted in the recess.
    Type: Application
    Filed: June 27, 2018
    Publication date: January 3, 2019
    Inventor: Setsuo Yamamoto
  • Publication number: 20190001434
    Abstract: Disclosed is a method and an apparatus to process a workpiece including producing a first beam of laser energy characterized by a first spatial intensity distribution. A first workpiece is processed using the first beam of laser energy to form a plurality of features at a first distance between the scan lens and the first workpiece and forming a second features at a second distance. The method includes determining which of the plurality of features has a shape that most closely resembles the shape of the first spatial intensity distribution and setting a process distance as the distance that produced that feature. Using this process distance, a surface of a second workpiece is processed using second beam of laser energy with a second spatial intensity distribution.
    Type: Application
    Filed: March 17, 2017
    Publication date: January 3, 2019
    Inventors: Yuan Liu, Honghua Hu, Jim Brookhyser, Guangyu Li, Brandon Bilyeu, Kurt Eaton
  • Publication number: 20190001435
    Abstract: A laser-based coating removal apparatus to remove a coating from a surface without damaging the surface. The apparatus comprises a laser source to provide a laser light, a routing element coupled to the laser source and configured to direct the laser light onto a target region of the surface thereby removing the coating from the target region, and a detection element to detect the coating as the coating separates from the target region of the surface. The detection element is able to prevent the surface from being damaged by limiting or eliminating the laser light directed onto the target region after all the coating has been removed. The detection element is able to detect the separation of the coating from the target region by detecting incandescence, acoustic signature, motion, fluorescence and/or chemical properties produced by the separation of the coating from the surface.
    Type: Application
    Filed: September 6, 2018
    Publication date: January 3, 2019
    Inventors: James W. Thomas, Raymond J. Noel, Mitchell R. Wool
  • Publication number: 20190001436
    Abstract: The present invention relates to a method for defining a sequence of relative positionings of a laser head 1 in relation to a part for the machining of a texture etched on the two-dimensional or three-dimensional surface 7 of the part modelled by a 3D meshing, comprising: a step 100 of definition of N machining layers intended to be performed in succession, a step 200 of definition, for each machining layer, of patches intended to be each machined from a single position of the laser head 1, comprising closed patches 15, the boundary of which is not affected by the laser ray 2, a step 300 of validation of the closed patches 15, successively from the machining layer 1 to the machining layer N. Open patches whose boundary is affected by the laser ray 2 being defined for any areas which could not be machined from validated closed patches 15. Optionally, the method also comprises a step 400 of merging of the validated closed patches 15 into groups 50 of patches.
    Type: Application
    Filed: June 27, 2018
    Publication date: January 3, 2019
    Inventors: David CONSEIL, Charles Eric LAPORTE
  • Publication number: 20190001437
    Abstract: Provided are a jet device and systems and methods using the jet device for manufacturing objects by additive manufacturing, especially titanium and titanium alloy objects, wherein the jet device directs a cooling gas across a liquid molten pool, or to impinge on the liquid molten pool, or to impinge upon a solidified material adjacent to a liquid-solid boundary of the liquid molten pool, or to impinge on an as-solidified material, or any combination thereof, during the additive manufacturing process. The application of the cooling gas can result in an additively manufactured metal product having refined grain structure with a high proportion of the grains being approximately equiaxed, and can yield an additively manufactured product exhibiting improvements in strength, fatigue resistance, and durability.
    Type: Application
    Filed: June 29, 2018
    Publication date: January 3, 2019
    Applicant: NORSK TITANIUM AS
    Inventors: Martin Borlaug MATHISEN, Hilde Løken LARSEN
  • Publication number: 20190001438
    Abstract: This method for preparing a pre-coated metal sheet for welding thereof to another pre-coated metal sheet, containing the following successive steps: providing a pre-coated metal sheet containing a metal substrate provided, on at least one of its faces, with a pre-coating layer, then removing, on at least one face of said pre-coated metal sheet, at least part of said pre-coating layer so as to form a removal zone, said removal being done by the impact of a laser beam on said pre-coating layer, the removal step comprising, over the course of the removal, the relative displacement of said laser beam with respect to the metal sheet in a direction of advance (A).
    Type: Application
    Filed: December 22, 2016
    Publication date: January 3, 2019
    Applicant: ArcelorMittal
    Inventor: Wolfram EHLING
  • Publication number: 20190001439
    Abstract: An induction heating coil includes a coil section configured to heat a treatment target by induction, a power supply section configured to supply power to the coil section, and a cooling medium passage that is arranged in the power supply section and the coil section, and is configured to supply a cooling medium to the coil section. The coil section, the power supply section, and the cooling medium passage are formed using a metal additive fabrication method.
    Type: Application
    Filed: September 5, 2018
    Publication date: January 3, 2019
    Applicant: Koyo Thermo Systems Co., Ltd.
    Inventors: Ryosuke YAMAMOTO, Ayaka NAKATA, Norihide FUJIYAMA
  • Publication number: 20190001440
    Abstract: A method for additive manufacturing of three-dimensional objects from metallic glasses utilizing a process of melting of successive layers of the starting material by a laser beam or an electron beam. The method includes steps such that every material layer is melted twice, using parameters which yield a crystalline melt trace in the first melting, and the successively melted beam paths contact with one another, while in the second melting, parameters yielding an amorphous melt trace are used, and the successively remelted paths or spots do not come in contact with one another, and/or between the scanning of successive paths or spots, an interval not shorter than 10 ms is maintained, the surface power density in the first remelting being lower than in the second remelting.
    Type: Application
    Filed: January 13, 2017
    Publication date: January 3, 2019
    Inventors: Lukasz ZRODOWSKI, Krzyztof Jan ZURZYDLOWSKI, Wojciech SWIESZKOWSKI, Bartlomiej WYSOCKI
  • Publication number: 20190001441
    Abstract: Various embodiments relate to plastic-metal junctions and methods of making the same via laser-assisted joining. The present invention provides a method of forming a junction between a metal form and a solid plastic. The method can include laser treating a surface of a metal form to generate a feature (e.g., a plurality of at least one of pores and grooves) in the surface of the metal, wherein the laser has an angle of incidence with the surface of the metal of other than 0 degrees. The method can include contacting the metal surface including the feature with a flowable resin composition. The method can include curing the flowable resin composition to form the solid plastic, to provide the junction between the metal form and the solid plastic.
    Type: Application
    Filed: December 15, 2016
    Publication date: January 3, 2019
    Inventors: Hao Gu, Hyemin Park, Norio Ozawa, Josephus Gerardus M. van Gisbergen, Atsushi Ebisawa
  • Publication number: 20190001442
    Abstract: Apparatus and techniques for laser-processing workpieces can be improved, and new functionalities can be provided. Some embodiments discussed relate to processing of workpieces in a manner resulting in enhanced accuracy, throughput, etc. Other embodiments relate to realtime Z-height measurement and, when suitable, compensation for certain Z-height deviations. Still other embodiments relate to modulation of scan patterns, beam characteristics, etc., to facilitate feature formation, avoid undesirable heat accumulation, or otherwise enhance processing throughput. A great number of other embodiments and arrangements are also detailed.
    Type: Application
    Filed: September 8, 2016
    Publication date: January 3, 2019
    Inventors: Mark Unrath, Chuan Yang, Jan Kleinert, Mark Peeples, Hugh Owens, Gwendolyn Byrne, Haibin Zhang, Justin Redd, Corie Neufeld, James D. Brookhyser, Yasu Osako, Mehmet Alpay, Zhibin Lin, Patrick Riechel, Tim Nuckolls, Hisashi Matsumoto, Chris Ryder
  • Publication number: 20190001443
    Abstract: Provided are a solder alloy for preventing Fe erosion, a resin flux cored solder, a wire solder, a resin flux cored wire solder, a flux coated solder, a solder joint, and a soldering method which, in order to prolong the life of a soldering iron tip, suppress erosion of the soldering iron tip and by which adhesion of carbide to the soldering iron tip is suppressed. The present invention has an alloy composition comprising, by mass %, 0.02-0.1% Fe, more than 0% and equal to or less than 0.2% Zr, with the remainder being Sn, and is used to prevent Fe erosion.
    Type: Application
    Filed: August 17, 2017
    Publication date: January 3, 2019
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Takashi SAITO, Shunsaku YOSHIKAWA, Yoko KURASAWA
  • Publication number: 20190001444
    Abstract: The joining material of the present invention is a joining material which contains a first metal powder and a second metal powder having a higher melting point than the first metal powder, in which the first metal powder is formed of Sn or an alloy containing Sn, the second metal powder is formed of a Cu—Ni alloy in which a proportion of Ni is 5 wt % or more and 30 wt % or less, a Cu—Ni—Co alloy in which a total of a proportion of Ni and a proportion of Co is 5 wt % or more and 30 wt % or less, or a Cu—Ni—Fe alloy in which a total of a proportion of Ni and a proportion of Fe is 5 wt % or more and 30 wt % or less, and a 90% volume grain size D90 of the second metal powder is 0.1 ?m or more.
    Type: Application
    Filed: September 6, 2018
    Publication date: January 3, 2019
    Inventor: Yoshihiro Kawaguchi
  • Publication number: 20190001445
    Abstract: A braze alloy composition for sealing a ceramic component to a metal component in an electrochemical cell is presented. The braze alloy composition includes copper, nickel, and an active metal element. The braze alloy includes nickel in an amount less than about 30 weight percent, and the active metal element in an amount less than about 10 weight percent. An electrochemical cell using the braze alloy for sealing a ceramic component to a metal component in the cell is also provided.
    Type: Application
    Filed: September 6, 2018
    Publication date: January 3, 2019
    Inventors: Raghavendra Rao Adharapurapu, Sundeep Kumar, Mohamed Rahmane
  • Publication number: 20190001446
    Abstract: Shrink-fitting device for clamping and unclamping tools that have a tool shank, having a tool receptacle which has a sleeve part that is open at its free end and is made of electrically conductive material, for receiving the tool shank in a frictional manner, and having an induction coil that encloses the sleeve part of the tool receptacle, is able to be subjected to a high-frequency alternating current and is configured as a ring coil or a cylindrical coil, for heating the sleeve part (HP), wherein the induction coil bears, on its outer circumference, a first casing made of magnetically conductive and electrically non-conductive material, and the device comprises power semiconductor components for producing an alternating current feeding the induction coil, and an induction coil housing that preferably consists of insulating material, wherein the induction coil and its first casing are surrounded at the outer circumference by a second casing which consists of magnetically non-conductive material and electric
    Type: Application
    Filed: December 21, 2016
    Publication date: January 3, 2019
    Inventor: Antonín Podhrázký
  • Publication number: 20190001447
    Abstract: A method of forming a valve seat of an engine head formed from a first composition includes forming a groove at a predetermined valve seat location of a bore defined by the engine head. A source of directed heat energy preheats at least the valve seat location to about a temperature of the melting point of the first composition with the source of directed heat energy. The source of directed heat energy is infused with a material having a second composition generating a melt pool upon the groove by direct metal deposition with the melt pool including the second composition. The second composition includes a heat conductivity generally equal to a heat conductivity of the first composition for providing efficient transfer of heat energy from the first composition to the second composition.
    Type: Application
    Filed: September 10, 2018
    Publication date: January 3, 2019
    Inventor: Bhaskar Dutta
  • Publication number: 20190001448
    Abstract: Turbine wheels, turbine engines, and methods of fabricating the turbine wheels are provided. An exemplary method includes fabricating a turbine wheel that includes a rotor disk and a plurality of turbine blades operatively connected to the rotor disk through a blade mount. The method includes locating a cooling passage within a blade mount preliminary configuration and a cooling inlet on a surface of the blade mount preliminary configuration. A rotor disk bonding surface geometry and a blade mount bonding surface geometry are designed based upon a stress analysis of the turbine wheel and locations of the cooling passage and cooling inlet. A rotor disk production configuration and a blade mount production configuration are generated based upon the preliminary configurations. A blade mount and a rotor disk are formed based upon the production configurations. A blade ring including a plurality of blade mounts is formed and bonded to the rotor disk.
    Type: Application
    Filed: June 30, 2017
    Publication date: January 3, 2019
    Applicant: HONEYWELL INTERNATIONAL INC.
    Inventors: Michael Kahrs, Daniel C. Crites, Jude Miller, Steve Halfmann, Jason Smoke, Ardeshir Riahi, David K. Jan
  • Publication number: 20190001449
    Abstract: The present disclosure relates to an assembly for formation of a fan blade. The assembly comprises a suction panel; a pressure panel; and a membrane having a leading edge and a trailing edge. The membrane is sandwiched between the suction panel and pressure panel. The membrane comprises a gas entry slot extending in a radial direction, the gas entry slot having a radially outer receiving portion for receiving a pipe, and a radially inner portion. The radially inner portion of the gas entry slot has a substantially uniform width in a direction between the leading and trailing edge of the membrane.
    Type: Application
    Filed: June 25, 2018
    Publication date: January 3, 2019
    Applicant: ROLLS-ROYCE plc
    Inventor: John H. MASON
  • Publication number: 20190001450
    Abstract: A device for aligning a door seal when the door seal is applied to a door of a motor vehicle includes a receiving device for receiving the door in a defined manner, a holding device arranged on the receiving device for holding the door, a guiding device arranged on the receiving device and having a guiding strip for aligning the door seal in relation to the door when the door seal is applied to the door, and a rotation device for turning the receiving device about at least one axis of rotation.
    Type: Application
    Filed: September 7, 2018
    Publication date: January 3, 2019
    Inventors: Thomas BRUECKL, Lukas LANGGAERTNER