Abstract: A metal blank is clamped between upper and lower binders with the metal blank engaging against a protrusion extending from a binder surface of any of the upper binder, the lower binder, and both upper and lower binders, to create a binder gap between the metal blank and the binder surface adjacent the protrusion. The binder gap prevents cooperating springback control binder elements of the binder surface from actively engaging the metal blank. The metal blank is drawn into a cavity, with the protrusion riding on the metal blank until the protrusion falls off an edge of the metal blank, which closes the binder gap between the metal blank and the binder surface causing the cooperating springback control binder elements to actively engage the blank for the post-forming stretching operation.

Abstract: A centering system comprising a conveyor for receiving a plurality of blanks outputted from a furnace and displacing the blanks along a first horizontal axis and shifting units for each individual blank including two or more adjustable lifting bars, the shifting units configured to move along a second horizontal axis, and the adjustable lifting bars being configured to lift the blanks along a vertical axis, wherein each of the shifting units is independently movable along the second axis, and a plurality of centering pins for centering the blanks, such that the blanks can be centered by moving the individual blanks along the second axis against the centering pins. Also disclosed are conveyor systems and methods for centering and conveying blanks.

Abstract: A forming device which expands a metal pipe material to form a metal pipe having a pipe portion and a flange portion includes first and second dies paired with each other and including pipe forming surfaces for forming the pipe portion and flange forming surfaces for forming the flange portion, a drive unit that drives at least one of the first and second dies, and a controller that controls the drive unit, in which, on at least one of the flange forming surfaces of the first and second dies, a protrusion portion protruding by an amount not to abut against the other flange forming surface when the dies are closed is formed and the controller controls the drive unit to form a thin wall portion at which a thickness of the flange portion becomes partially small at the flange portion by the protrusion portion pressing the flange portion.

Abstract: A forming device which expands a metal pipe material to form a metal pipe having a pipe portion and a flange portion includes a hardness lowering portion which lowers a hardness of the flange portion to be lower than a hardness of the pipe portion.

Abstract: A blanking die apparatus includes a first blanking die including an upper die shoe including an upper die shoe cutting surface and a lower die shoe including a lower die shoe cutting surface. A second blanking die includes an upper die shoe including an upper die shoe cutting surface and a lower die shoe comprising a lower die shoe cutting surface. The second blanking die movable on a base in a feed direction to increase and decrease a dimension of a blank formed between the first blanking die and the second blanking die.

Abstract: The present disclosure relates to the technical field of trimming dies and specifically relates to a trimming die for a casting of a front steering knuckle in a double-wishbone suspension. The trimming die includes an upper roof, an intermediate plate, a movable plate, a base, springs, connecting columns, a pressing block connecting rod, a cutting edge, a pressing block, a casting, hold-down blocks, a first supporting block and second supporting blocks.

Abstract: A joined body includes: a first member having a pipe shape; and a second member including a wall portion having a plate shape, and a flange portion having a cylinder shape provided with an insertion hole through which the first member is inserted. In a state where the first member is inserted into the insertion hole of the flange portion of the second member, the first member and the second member are joined with the first member pipe-expanded. A material of the second member is larger than a material of the first member in a spring-back amount.

Abstract: A blanking die apparatus includes a first blanking die including an upper die shoe including an upper die shoe cutting surface and a lower die shoe including a lower die shoe cutting surface. A second blanking die including an upper die shoe including an upper die shoe cutting surface and a lower die shoe including a lower die shoe cutting surface. An infeed assembly that is configured to form a continuous strip of a metal sheet into a non-planar, arc-shape as the continuous strip of metal sheet enters the first blanking die.

Abstract: A ram assembly includes an elongated ram body and a punch mounting assembly. The ram body has a reduced length. The punch mounting assembly includes an elongated body having a complementary length. The punch mounting assembly is coupled to the ram body. The assembled punch mounting assembly and ram body have an operational length.

Abstract: A device for inhibiting rotational motion of an article to be processed comprises a pressure plate assembly including a generally ring-shaped guide assembly. The guide assembly has and at least two guide pins extending from a first side in a transverse direction. The guide assembly further includes at least two resilient devices positioned over a respective one of the at least two guide pins and a container guide having an aperture for receiving an open end of a container moving in a first direction and for aligning the open end with a processing device. The container guide is positioned adjacent to the first side of the pressure plate assembly. At least two resilient devices are configured to be compressed in response to movement of the container guide in a first direction and are configured to decompress in response to movement of the container guide in a second, generally opposite direction.

Abstract: An apparatus and methods of sealing a metallic container with a metallic end closure are disclosed. The apparatus includes a tool operable to releasably join the closure to the container. In one embodiment, the tool is configured to form a thread in the closure and the container. The tool may optionally crimp the closure to the container. Once sealed, the container can be opened by rotating the closure in an opening direction. The closure can subsequently re-close the container by rotating the closure in a closing direction.

Abstract: A measuring pressing die (43) is supported by a spherical concave seat (12). A measuring shaft member (45) is disposed coaxially with a reference axis (?) and is linearly guided in a direction of the reference axis (?) between the measuring pressing die (43) and a support table (16). After that, the load application apparatus measures an actual load in the direction of the reference axis (?) applied to the measuring shaft member (45) using a load cell (48) in a state in which the measuring pressing die (43) is pressed against the measuring shaft member (45) while the measuring pressing die (43) is rotated about the reference axis (?).

Abstract: The present invention relates to a method of fastening a fastening element to a workpiece by means of a setting device, wherein the fastening element and/or the workpiece is/are at least sectionally reshaped during the fastening, and wherein a lubricant is used that is free of grease and free of oil, in particular with the lubricant being a substance mixture of two or more substances.

Abstract: Supports for supporting mould parts and/or cores in investment casting, comprise support material comprising: —?a mechanically supportive continuous matrix phase comprising alumina; ?at least one second phase interpenetrating the matrix phase and providing a pathway for leachants to penetrate into the material; wherein the support material comprises: in the range of 1 wt % and 12 wt % of the second phase; and less than 15 vol % voids.

Abstract: A continuous casting method includes, conveying a cast slab from a casting mold, stirring a non-solidified portion in the cast slab with a first electromagnetic stirring device, stirring the non-solidified portion with a second electromagnetic stirring device disposed downstream of the first electromagnetic stirring device in a conveyance direction of the cast slab, and subsequently, rolling the cast slab with a reduction roll, in which, the first electromagnetic stirring device alternately imparts the cast slab with electromagnetic force in one direction to cause the non-solidified portion to flow toward one width direction side of the cast slab at a flow rate of at least 5 cm/s, and with electromagnetic force in another direction to cause the non-solidified portion to flow toward another width direction side of the cast slab at a flow rate of at least 5 cm/s.

Abstract: In the continuous steel casting method of the present invention, a gap between strand support rolls with a strand in a rectangular shape interposed therebetween is increased toward a downstream side in a casting direction to thereby bulge the strand having an unsolidified layer thereinside such that the thickness between long-side surfaces of the strand increases within the range of 0.1% or more and 10% or less of the thickness of the strand inside a mold. A portion of the strand in which the solid phase fraction in a central portion of the strand is within the range of 0.2 or more and less than 0.9 satisfies a prescribed total rolling reduction and a prescribed reduction gradient, and a portion of the strand in which the solid phase fraction is within the range of 0.9 or more satisfies a prescribed total rolling reduction and a prescribed reduction gradient.

Abstract: The disclosure discloses a sprue spreader surface treatment method, which comprises the following steps: preheating the sprue spreader, and carrying out laser scanning on the sprue spreader by using a laser; cleaning the surface of the sprue spreader, drying it by hot air, and polishing the surface to be bright by pneumatic polishing; and cleaning the surface of the sprue spreader again and drying it by hot air, so that the operation is simple, the cost is low, the bonding strength is high, the energy is saved, the environment is protected, and the service life of the sprue spreader can be prolonged.

Abstract: A mold-shift detection device for upper and lower molds molded and assembled with each other by a flaskless molding machine, comprises: a first distance sensor measuring a distance by irradiating side surfaces of the upper and lower molds with light; a cylinder causing the first distance sensor to scan the side surfaces of the upper and lower molds; and a controller detecting a mold-shift between the upper and lower molds, based on a measurement result in a scan range.

Abstract: Various embodiments include a powder comprising: a molybdenum, silicon, and boron alloy of the type Mo(x)Si(y)B; and a fourth constituent selected from the group consisting of: titanium having an alloying fraction of at least 1 at % and at most 30 at %, hafnium having an alloying fraction of at least 1 at % and at most 10 at %, niobium having an alloying fraction of at least 15 at % and at most 25 at %, and iron having an alloying fraction of at least 1.5 at % and at most 1.9 at %. The alloying fraction x of silicon is at least 8 at % and at most 19 at %, and the alloying fraction y of boron is at least 5 at % and at most 13 at %.

Abstract: Disclosed is nano powder formed of a solid solution including crystalline silver and amorphous copper. The metal nano powder has peaks in X-ray powder diffraction spectrum using a Cu-K? radiation of 38.18±0.2, 44.6±0.2, 64.50±0.2, 77.48±0.2 and 81.58±0.2 at a diffraction angle of 2?. A composition ratio of silver:copper of the metal nano powder is 5.0 to 8.0:2.0 to 5.0 at %.

Abstract: Provided herein is a composition for eutectic metal alloy nanoparticles having an average particle size ranging from about 0.5 nanometers to less than about 5000 nanometers and at least one organoamine stabilizer. Also provided herein is a process for preparing eutectic metal alloy nanoparticles comprising mixing at least one organic polar solvent, at least one organoamine stabilizer, and a eutectic metal alloy to create a mixture; sonicating the mixture at a temperature above the melting point of the eutectic metal alloy; and collecting a composition comprising a plurality of eutectic metal alloy nanoparticles having an average particle size ranging from about 0.5 nanometers to less than about 5000 nanometers. Further disclosed herein are hybrid conductive ink compositions comprising a component comprising a plurality of metal nanoparticles and a component comprising a plurality of eutectic metal alloy nanoparticles.

Abstract: The iron alloy particle is a particle including an iron alloy. The particle includes multiple mixed-phase particles, each including nanocrystals of 10 nm or more and 100 nm or less (i.e., from 10 nm to 100 nm) in crystallite size and an amorphous phase; and a grain boundary layer between the mixed-phase particles. Also, the iron alloy has a composition containing Fe, Si, P, B, C, and Cu.

Abstract: The iron alloy particle is a particle including an iron alloy, and the particle includes: multiple mixed-phase particles, each including nanocrystals of 10 nm or more and 100 nm or less (i.e., from 10 nm to 100 nm) in crystallite size and an amorphous phase; and a grain boundary layer between the mixed-phase particles.

Abstract: Powder alloy compositions and associated additive manufacturing techniques are described herein for production of sintered articles with unique microstructure and/or enhanced wear and corrosion resistance. In some embodiments, an article comprises sintered powder cobalt-based alloy having metal carbide precipitates dispersed in a cobalt solid solution matrix phase, wherein the metal carbide precipitates are present in an amount of at least 50 weight percent of the sintered powder cobalt-based alloy.

Abstract: An example of a composition includes a host metal present in an amount ranging from about 95.00 weight percent to about 99.99 weight percent, based on a total weight of the composition. A flow additive is also present in an amount ranging from about 0.01 weight percent to about 5.00 weight percent, based on the total weight of the composition. The flow additive consists of an organic material that is pyrolyzable at a pyrolysis temperature that is less than a sintering temperature of the host metal. The composition is spreadable, having a Hausner Ratio less than 1.25.

Abstract: A method based on fluidizing for modifying and preparing low-cost titanium powders for 3D printing includes: using hydrogenated-dehydrogenated irregularly-shaped titanium powders as the raw material, adding the titanium powders to a fluidized bed reactor, and introducing Ar or H2 at the flow rate of 0.5-1.5 L/min, heating the reactor to 300-700° C., and fluidizing for 5-90 min to modify the titanium powders. When filled with high-purity argon gas and heated at high temperature, the sharp edges and corners of irregularly-shaped titanium powders are ground collision of the particles due to the friction among powder particles.

Abstract: Material and power techniques for producing solid three-dimensional materials. In one aspect, a composite material is based on a quasicrystal powder of an Al—Cu—Fe system with a nickel binder, the composite material containing a reinforcing nickel lattice. In a second aspect, the composite material is obtained by applying a nickel coating to quasicrystal powder particles of an Al—Cu—Fe system. The quasicrystal powder can be treated in plasma to form a thin (10-20 nm) nickel coating on the surface of the powder particles. The treated powder, which is a dispersed composite material, can then be pressed at room temperature under quasi-hydrostatic conditions at a pressure of more than 1.5 GPa.

Abstract: Disclosed is a method of making a part, comprising: forming the part via an additive manufacturing process, wherein the additive manufacturing process comprises layering, melting, and solidifying a metal alloy based on a three dimensional numerical model, wherein the formed part comprises a microstructure, wherein the microstructure comprises an average columnar grain length; and heat treating the formed part, wherein heat treating comprises heating to between 750° C. and 1200° C. for a time between 0.5 hours and 10 hours and then cooling the formed part below 750° C., wherein after heat treating, the formed part has an average columnar grain length of about 400 micrometers to about 1000 micrometers, as measured using electron backscattered diffraction.

Abstract: A three-dimensional shaped article production method for producing a three-dimensional shaped article by stacking layers to form a stacked body includes a first layer formation step of forming a first layer on a support by supplying a first composition containing first particles and a binder, a second layer formation step of forming a second layer composed of one layer or a plurality of layers on the first layer by supplying a second composition containing second particles and a binder, and a separation step of separating the second layer from the support through the first layer, wherein after the separation step, a sintering step of sintering the second layer is performed.

Abstract: A method for forming a caloric regenerator includes depositing layers of additive material. The additive material includes a caloric material. The method also includes joining the layers of additive material to one another. After joining the layers of additive material, the caloric regenerator includes a regenerator body that extends longitudinally between a hot end portion and a cold end portion. A working fluid is flowable through the regenerator body between the hot and cold end portions of the regenerator body. The layers of additive material are deposited such that one or more of a cross-sectional area of the regenerator body, a void fraction of the regenerator body, a characteristic size of the caloric material, and a composition of the caloric material varies along a length of the regenerator body between the hot and cold end portions of the regenerator body.

Abstract: Wear resistant self-lubricating additive manufacturing parts and part features are disclosed in use with oilfield service operations.

Abstract: A quality estimation device for an additive product includes an imaging device configured to illuminate a region including a molding surface during manufacturing of the additive product and image the region, when manufacturing the additive product at a molding position by irradiating with a light beam and a material powder melting and solidifying, a luminance acquisition unit acquires a luminance obtained by quantifying a brightness of a light reflected by at least the molding surface of the region in an image in which the imaging device images the region, and a molding density estimation unit estimates a molding density indicating a density of the material powder in a solidified state after melting based on the luminance of the molding surface acquired by the luminance acquisition unit. The material powder is supplied to the molding position.

Abstract: The present invention causes residual stress, which may be generated in a metal shaped object (MO), to be small. An irradiation device (13) includes: a first irradiating section (13A) configured to irradiate, with first laser light (LA), a first region (DA) of a powder bed (PB); and second irradiating section (13B) configured to irradiate, with second laser light (LB), a second region (DB) of the powder bed (PB). The second irradiating section (13B) irradiates the second region (DB) with the second laser light (LB) so that an energy density of the second laser light (LB), with which the second region (DB) is irradiated, is lower than an energy density of the first laser light (LA), with which the first region (DA) is irradiated.

Abstract: Although high-manganese steels may have desirable mechanical strength and corrosion resistance, machining and casting can be difficult. Alternatively, high-manganese steel parts may be fabricated to near-net shape parts using powder metallurgical processing, such as hot pressing and powder injection molding, thereby significantly minimizing or eliminating the need for further machining of fabricated parts.

Abstract: There is provided a method for manufacturing a rare earth sintered magnet by many times repetitively finely pulverizing a rare earth alloy on a jet mill by supplying high-pressure nitrogen gas to narrow grain size distribution to make an easy alignment in a magnetic field, and by micronizing crystal grains by using a hydrogenation-disproportionation-desorption-recombination (HDDR) process, to improve the coercivity and thermostability of the rare earth sintered magnet.

Abstract: A turning method for a computerized numerical control lathe performs the steps of: providing a cutting tool including a coupling portion, an intermediate portion and a cutting portion, a longitudinal center axis of the coupling portion defining a tool rotational axis, the cutting portion including a top surface, a first nose portion, the first nose portion including a first cutting edge, a second cutting edge, and a convex nose cutting edge connecting the first and second cutting edges; providing and rotating a metal work piece around a work piece rotational axis, which is set perpendicular to the work piece rotational axis; making a first pass where the first cutting edge is active and the second cutting edge is inactive; making a second pass where the first cutting edge is inactive and the second cutting edge is active; and rotating the turning tool around the tool rotational axis.

Abstract: Optomechanical tools are disclosed. The optomechanical tools include a body of material having an entrance face, a rake face, a flank face, a rake side face, and a flank side face. The rake side face and the flank side face are connected to the entrance face. The rake side face is connected to the rake face. The flank side face is connected to the flank face. The rake face is connected to the flank face to define a curved cutting edge. The entrance face extends away from the flank side face to define a back-relief angle. The rake face extends away from the rake side face to define a rake angle. The entrance face is configured to direct a light beam toward one or more of the rake face, the flank face, the rake side face, the flank side face, and the curved cutting edge and through one or more of the rake face, the flank face, and the curved cutting edge, causing the light beam to refract onto the workpiece. Systems are also disclosed.

Abstract: A cutting tool includes: a substrate; and a coating film formed on the substrate, wherein the coating film includes a first layer formed on the substrate, and a second layer formed on the first layer, the first layer is composed of a boride including titanium as a component element, and the second layer is composed of a nitride including zirconium as a component element.

Abstract: A cutting tool includes: a substrate; and a coating film formed on the substrate, wherein the coating film includes a first layer formed on the substrate, and a second layer formed on the first layer, the first layer is composed of a boride including zirconium as a component element, and the second layer is composed of a nitride including zirconium as a component element.

Abstract: A cutting tool includes: a substrate including a rake face; and a coating film that coats the rake face, wherein the coating film includes an ?-Al2O3 layer disposed on the substrate, the ?-Al2O3 layer includes crystal grains of ?-Al2O3, an area ratio of crystal grains oriented in (001) among the crystal grains is 50% to 90% in the ?-Al2O3 layer at the rake face, a film residual stress AA determined based on a crystal plane interval of a (001) plane of the ?-Al2O3 layer at the rake face is more than or equal to ?1000 MPa and less than 0 MPa, and a film residual stress BA determined based on a crystal plane interval of a (110) plane of the ?-Al2O3 layer at the rake face is more than or equal to ?1000 MPa and less than 0 MPa, and a relational expression of |AA|?|BA| is satisfied.

Abstract: A cutting tool comprises a substrate and a coating that coats the substrate, the coating including an ?-alumina layer, the ?-alumina layer including crystal grains of ?-alumina, the ?-alumina layer including a lower portion and an upper portion, the upper portion being occupied in area at a ratio of 50% or more by crystal grains of ?-alumina having (006) plane with a normal thereto having a direction within ±15° with respect to a direction of a normal to the second interface, the lower portion being occupied in area at a ratio of 5% or more and less than 50% by crystal grains of ?-alumina having (012) plane, (104) plane, (110) plane, (113) plane, (116) plane, (300) plane, (214) plane and (006) plane each with a normal thereto having a direction within t 15° with respect to the direction of the normal to the second interface.

Abstract: A cutting insert has a seating surface, an outer peripheral surface, a top surface, and an attachment hole. The cutting edge includes a curved cutting corner edge portion, a first cutting edge portion, and a second cutting edge portion. The top surface includes a first rake face contiguous to the first cutting edge portion, a second rake face contiguous to the second cutting edge portion, and a third rake face contiguous to the cutting corner edge portion and also contiguous to the first and second rake faces. The third rake face has a first region contiguous to the first rake face and a second region contiguous to the second rake face. The first rake face and the first region each have a rake angle which is a positive angle. The second rake face and the second region each have a rake angle which is a negative angle.

Abstract: A turret tool holder includes an engagement means having engaging elements on a turret side and a support base side, a clutch member for transmitting a driving power to a turret drive section, and a moving mechanism. The moving mechanism includes a rotatably supported drive shaft, a first feed screw mechanism and a second feed screw mechanism rotatable in response to the rotational drive of the drive shaft for moving the clutch member and the engagement elements, and a coordination mechanism arranged between the drive shaft and the first feed screw mechanism or the second feed screw mechanism, for moving the engaging elements in response to the rotational drive of the drive shaft, with a feed amount smaller than the feed amount of the clutch member.

Abstract: The invention relates to a sealing piston, which is designed for use in a hydraulic expansion chucking device. The sealing piston comprises a pin that extends in an axial direction (A), and a seal that adjoins the pin and likewise extends in said axial direction (A). The seal comprises a sealing shaft that adjoins the pin and has a shaft radius (Rs). The seal further comprises a sealing head that adjoins the sealing shaft, wherein the sealing head comprises a circumferential sealing lip, which has a sealing radius (Rd) that is greater than the shaft radius (Rs). The sealing lip forms a contact surface in radial direction (R) for abutment and sealing against an inner wall of a bore in the expansion chucking device, and, measured in axial direction (A), has a sealing length (Ld) that is greater than the difference between the sealing radius (Rd) and the shaft radius (Rs). The invention further relates to a corresponding expansion chucking device.

Abstract: A combination tool including a tool holder that extends along a tool rotational axis that defines an axial extension, an inner cutting tool for machining a first, central hole region and an outer, sleeve-shaped cutting tool for machining a second hole region radially outwards relative to the first hole region.

Abstract: The present disclosure discloses a cutting method for an aluminum alloy casting, and a trimming die. The cutting method for the aluminum alloy casting includes the following steps of: drilling a part to be cut off of the aluminum alloy casting by multiple annular drills, and withdrawing the annular drills when the annular drills drill to a preset position; and separating multiple scraps to be separated from the aluminum alloy casting by the trimming die.

Abstract: A drill stand comprises a base, a mast defining a longitudinal axis and pivotably coupled to the base, a support bracket moveably coupled to the mast and pivotably coupled to the base, and a carriage moveably coupled to the mast. The carriage is configured to selectively receive a drill and is selectively removable from the mast in a tool-free manner.

Abstract: A drilling insert has a central portion with a central axis, and three circumferentially spaced tip portions. Each tip portion has a first axis and two diverging first cutting edges with radially outermost cutting points defining a first circle lying on a tip plane perpendicular to the first axis and having a first cutting diameter. In a view along one of the first axes, a second circle having a second diameter circumscribes the drilling insert, and the first cutting diameter is at least sixty percent of the second diameter. A cutting tool rotatable about a tool axis with a tool cutting diameter includes the drilling insert, and a second cutting insert having a second cutting edge. One of the tip portions is operative having its first axis coaxial to the tool axis, and the second cutting edge extends radially outward of the first cutting diameter.

Abstract: A drill includes a body. The body includes a first cutting edge, and a second cutting edge apart from the first cutting edge to the back end side relative to the first cutting edge and formed in a recess traversing an outer peripheral portion of the body. In a side view of the body in a first direction in which a distance between a center axis of the body and a first outer end of the first cutting edge is seen the longest, a second outer end of the second cutting edge is located at the center axis side relative to the first outer end of the first cutting edge.

Abstract: A cutting insert for a milling tool including an upper side having a central surface, a lower side, a peripheral side surface, and a cutting edge formed between the upper side and the peripheral side surface. The cutting edge having a positively inclined main cutting edge projecting at least partly above the central surface. The upper side includes a rake surface extending inside of and along the at least one cutting edge, sloping downward toward the central surface. A plateau, elevated with respect to the central surface and extending along the main cutting edge, is formed inside the rake surface. A transition between the rake surface and the plateau extends at an angle ?2 with respect to an upper extension plane, wherein ?2>0°.