Abstract: The present disclosure relates to yolk-shell structured catalysts having compositions that can be particularly useful in the dry reforming of methane. These catalysts can demonstrate long-term stability that would be an advantage in industrial applications such as mitigating fossil fuel plant emissions. Example catalysts can include a yolk containing nickel (Ni) or nickel oxide (NiO), platinum (Pt) or platinum oxide (PtO2), and a third material (M3) such as a cerium oxide (CeOx). The shell can be formed of a ceramic such as silica and is generally a porous material that can support the yolk.

Abstract: An ion exchange membrane has multiple layers of ionic polymers which each contain substantially different chemical compositions. i.e. varying side chain lengths, varying backbone chemistries or varying ionic functionality. Utilizing completely different chemistries has utility in many applications such as fuel cells where for example, one layer can help reduce fuel crossover through the membrane. Or one layer can impart substantial hydrophobicity to the electrode formulation. Or one layer can selectively diffuse a reactant while excluding others. Also, one chemistry may allow for impartation of significant mechanical properties or chemical resistance to another more ionically conductive ionomer. The ion exchange membrane may include at least two layers with substantially different chemical properties.

Abstract: A biological fluid separation device and a separation process that allows for efficient separation of plasma from a blood sample is disclosed. A biological fluid separation device of the present disclosure is adapted to receive a blood sample having a cellular portion or cells and a plasma portion or plasma. A biological fluid separation device of the present disclosure separates plasma from cells using a track-etched membrane and cross-flow filtration.

Abstract: A biological sample collection system can include a sample collection vessel having an opening configured to receive a biological sample and a selectively movable valve configured to at least partially associate with the opening of the sample collection vessel. The selectively movable valve can include a post and a valve head associated with a distal portion of the post. The system can additionally include a sealing cap configured to associate with the selectively movable valve and with the sample collection vessel. The sealing cap can include a reagent chamber for storing a measure of sample preservation reagent and associating the sealing cap with the sample collection vessel causes a physical rearrangement of the post and the valve head such that a fluid vent associated with the post aligns with an aperture defined by the valve head allowing fluid communication between the reagent chamber and the sample collection vessel.

Abstract: A microfluidic device comprising one or more fluidic microchannels and one or more arrays of cell assay units is disclosed. Each cell assay unit in turn comprises at one bipolar electrode, micropocket, reaction chamber, and leak channel. In some embodiments, the cell assay unit further comprises two or more split BPEs inside the reaction chamber. The disclosed microfluidic device can be used to separate cells, especially rare cells, from its biological matrix and then analyze the isolated cell inside the reaction chamber. The disclosed device can isolate and analyze cells in a high-throughput fashion and without any modification or labelling to the cells. Cells isolated using the disclosed devices does not lose their vitality.

Abstract: A method includes flowing an inlet solution having an inlet salinity and an inlet ion concentration from an inlet to a membrane filtration system, dynamically adjusting the salinity or ion concentration of the inlet solution in situ as the inlet solution flows to an inlet of a microfluidic cell, and determining a wettability alteration in situ while dynamically adjusting the salinity or ion concentration of the inlet solution. A system includes a fluid inlet, a microfluidic cell fluidly coupled to the fluid inlet, the microfluidic cell having a surface representative of a reservoir rock, and a membrane filtration system coupled between the microfluidic cell and the fluid inlet.

Abstract: A flow channel chip has: a common flow channel; introduction flow channels that are respectively connected to the common flow channel; introduction valves that are respectively disposed in the introduction flow channels; a cleaning liquid flow channel that is connected to the common flow channel; and a cleaning liquid valve that is disposed in the cleaning liquid flow channel. This fluid handling device has: a rotary member for controlling opening/closing of the introduction valves; and a cleaning liquid valve control unit for controlling opening/closing of the cleaning liquid valve. After the rotary member is rotated so as to open/close one of the introduction valves, the cleaning liquid valve control unit causes the cleaning liquid valve to open and causes the cleaning liquid to flow in the common flow channel before the rotary member is rotated so as to open/close another of the introduction valves.

Abstract: A drug screening platform simulating hyperthermic intraperitoneal chemotherapy including a dielectrophoresis system, a microfluidic chip and a heating system is disclosed. The dielectrophoresis system is used to provide a dielectrophoresis force. The microfluidic chip includes a cell culture array and observation module and a drug mixing module. The cell culture array and observation module are used to arrange the cells into a three-dimensional structure through the dielectrophoresis force to construct a three-dimensional tumor microenvironment. The drug mixing module is coupled to the cell culture array and observation module and used to automatically split and mix the inputted drugs and output the drug combinations into the cell culture array and observation module.

Abstract: A multi-well microtiter plate is provided designed for high-throughput screening of piercing-sucking arthropods,such as insects exposed to various compounds. The microtiter plates comprise a base comprising a plurality of sample wells, a covering made from pierceable material, a housing unit comprising a plurality of housing wells providing a predetermined fit in the plurality of sample wells, and an air-penetrable seal. Methods for containing, screening, and/or imaging piercing-sucking pests andarthropods utilizing the multi-chambered microtiter plates are also provided.

Abstract: A process for converting spent grain into flour by drying and milling is disclosed. The process includes the steps of introducing a quantity of wet spent grain into a container for removing moisture by the action of gravity. After the gravity drying, the wet spent grain is transferred to a press to mechanically remove additional moisture. The wet spent grain is placed in a fluid bed processor where the grain additional moisture is removed through heating and fluidization. Some embodiments may include a dust collection system in connection with the fluid bed processor, wherein the dust collection system incorporates a separator for separating the grains. Once dried, the dry spent grain is introduced into a mill to be ground into the proper flour consistency. The resulting flour product can then be used for a variety of foodstuff applications.

Abstract: A device and method for cleaning flowers and buds of plants of leaves and plant matter and particulate is provided. The buds are cleaned within a rotating drum having openings in a circular sidewall which rotates adjacent jets emitting gas. Freezing of the plant material and concurrent impacts from ice crystals formed by emitting gas, cleans the buds and flowers of unwanted plant material and particulate.

Abstract: The portable grinder and container is a mechanical device. The portable grinder and container is configured for use with a PDD (personal data device) case. The PDD case is configured for use in protecting a personal data device. The portable grinder and container attaches to the PDD case. The portable grinder and container is configured for use with plant based materials. The grinds the plant based materials to release one or more phytochemicals contained in the plant based materials. The portable grinder and container incorporates a first grinder section, a second grinder section, a collection pan, and a threaded connection. The threaded connection secures the second grinder section to the collection pan. The collection pan attaches to the PDD case. The first grinder section magnetically attaches to the second grinder section. The first grinder section and the second grinder section combine to grind the plant based materials.

Abstract: A wood grinding machine may have a vibration detection system including one or more vibration sensors. The vibration detection system may include a trip point representative of a maximum allowable level of vibration. If a vibration signal from the one or more vibration sensors exceeds the trip point, a trip protocol may be executed to automatically stop the grinding process. Related methods are also disclosed.

Abstract: Disclosed is a centrifugal separation chamber (100) rotatable about an axis (AR) and having a variable volume separation space (116) therewithin and a port (102) in fluid communication with the volume for filling and emptying the volume, the chamber including a relatively rigid portion (104) proximal to the port which has walls defining a part of the volume and arranged to provide reducing dimensions of the volume toward the port, the chamber further including a flexible portion (106) distal to the port for providing said variable volume, the flexible portion including a mechanical interface (110) for transmitting movement to the flexible portion to cause said variable volume.

Abstract: The present invention discloses a shower device with adjustable angle, which comprises a fixed seat and a shower head, the fixed seat is provided with a water inlet channel and a water outlet channel communicating with the water inlet channel, the water outlet channel is matched with one end of a hose, and the other end of the hose is connected with the shower head, wherein the top of the fixed seat is provided with a ball head, the bottom of the fixed seat is provided with an elastic buckle capable of telescoping, and the top of the shower head is provided with a clamping slot that can be engaged with the elastic buckle, and the clamping slot extending in the direction of the handle of the shower head, as first magnetic part is further arranged in the fixed seat, and a second magnetic part matched with the first magnetic part is arranged in the shower head.

Abstract: Disclosed is a paint discharging nozzle designed for discharging paint supplied at a predetermined pressure. The paint discharging nozzle includes a housing having a nozzle hole through which paint is discharged; a paint chamber configured to supply paint to the nozzle hole; a needle valve disposed in the paint chamber, the needle valve having a tip end configured to close or open the nozzle hole; a driving mechanism configured to drive the needle valve to advance toward and retract from the nozzle hole; and a synthetic resin layer formed to cover the tip end of the needle valve.

Abstract: A shower device includes an elongated hollow waterway, a spray head configured to emit water, and a valve. The elongated hollow waterway extends in a longitudinal direction and has a first end configured to receive water, a second end, and an internal fluid passage extending from the first end to the second end. The second end has a port extending in a radial direction from the internal fluid passage through the waterway. The valve is configured to control a water flow rate from the internal fluid passage of the waterway to the spray head. The valve includes a valve body that surrounds the port and a control member operatively coupled to the valve body and surrounding at least a portion of the valve body. Rotation of the control member and valve body relative to the waterway provides a variable adjustment of the water flow rate to the spray head.

Abstract: An atomizer nozzle for atomizing a fluid, in particular a liquid, including a nozzle opening, a spinning chamber and at least one delivery channel for feeding the fluid into the spinning chamber, at least one delivery channel extending into the spinning chamber via at least one inlet. The spinning chamber has a curved base which is curved away from the nozzle opening, and at least one delivery channel is oriented towards the base.

Abstract: Provided is a compact sized low flow rate fluidic nozzle insert. The fluidic nozzle insert may include a fluidic oscillator chip on a front face having a flat-top interaction region, and a manifold on a back face, located opposite the front face, to house fluid. The fluidic nozzle insert may further include at least one feed having a u-shape connecting the front face and back face for the transport of fluid from the manifold, at least one power nozzle oriented toward the front face for directing fluid from the at least one feed to the interaction region of the fluidic oscillator chip, and a v-shaped outlet at the bottom of the interaction region defined by two flat walls for the passage of fluid from the interaction region to the outside of the fluidic nozzle insert in a fan pattern. The produced spray fan pattern may be uniform and fluid nozzle may work well with high viscosity fluids.

Abstract: Various examples are provided related to low pressure delivery, e.g., less than 250 psi at the point of application, of plural component system from unpressurized parts A and B material supplies. In one example, a system includes a polyurethane spray foam (“SPF”) raw material supply including parts A and B and a fluid handling system that can deliver the SPF raw material at low pressure to a metal spray gun in metered amounts through separate material fluid paths/conduits via a heated hose length and a whip hose. The fluid handling system can also deliver air at low pressure to the spray gun through separate air stream paths so that the air is communicated to the part A and B material conduits forward of the part A and B material input locations, where they are supplied separately to a mixing nozzle that is engaged at an end of the spray gun.

Abstract: A spray applicator (1) for spraying a fluid onto a web (W) of material has a first group of spray nozzles (10A) arranged along a first axis (FA) and a second group of spray nozzles (11A) arranged along a second axis (SA). The first (FA) and second (SA) spray nozzle axes are arranged on the same side of a plane in which the web (W) is run. Each spray nozzle (10A, 11A) has an elongated spray opening configured to spray fluid in a direction towards the web (W). The first spray nozzle opening of the first group of spray nozzles (10A) has an inclination angle which differs from the second nozzle opening inclination angle of the second group of spray nozzles (11A).

Abstract: A substrate processing apparatus includes: a processing chamber in which a substrate is processed with a processing liquid; a nozzle having a discharge port from which the processing liquid is discharged, the discharge port being formed in a distal end portion of the nozzle; a nozzle bath including an accommodation chamber formed therein, wherein the distal end portion of the nozzle is accommodated in the accommodation chamber at a standby time at which the processing liquid is not supplied to the substrate; a circulation line configured to return the processing liquid, which is discharged from the nozzle to the nozzle bath, to the nozzle; and a first restraint part configured to restrain a gas from flowing between an outside of the nozzle bath and the processing liquid present inside the nozzle bath when the processing liquid discharged from the nozzle to the nozzle bath is circulated to the nozzle.

Abstract: Sealant dispensing cartridge assemblies including radially expandable collets are disclosed. A plunger head assembly includes a ram head attached to a plunger rod. As the plunger rod is advanced into the sealant cartridge, the ram head presses against a rear side of a movable plunger against an opposing force created by a sealant contained in the cartridge on a front side of the plunger. As the plunger rod is further advanced, the collet contacts the ram head and radially expands against the inner sidewall of the plunger. The resulting radial force presses the sidewall of the plunger against the inner surface of the cartridge to thereby reduce or prevent unwanted leakage of the sealant around the plunger.

Abstract: A method of protecting an in-vivo sensor includes forming a sensing surface on a surface of the in-vivo sensor, the sensing surface including a functionalized monolayer that will bind to an analyte of interest; and coating the sensing surface of the sensor with a bioabsorbable polymeric coating including a bioabsorbable polymer; wherein the bioabsorbable polymeric coating is configured to protect the in-vivo sensor until needed for implantation.

Abstract: Methods and apparatuses for applying coatings (9) on a moving web (3) are provided. A slot die (20) and a back-up roll (11) engage with each other. The back-up roll has a deformable inner layer (12) with a surface thereof covered by a deformable outer layer (14). The slot die and the flexible web at a contacting area are impressed into the back-up roll with an engagement depth D, which enables formation of a coating having a substantially uniform thickness.

Abstract: The disclosed device is an adapter to an existing caulking methodology. The adapter is configured to perform the activity of protective taping, scraping and cleaning of excess compound to occur simultaneously with caulking. The disclosed adapter removably attaches to cannister holding cradle of a calking gun. At least one front roller presses a strip of tape against a side of an area being caulked or finished, with tape being drawn from a tape roller in back of the front roller.

Abstract: Aspects of the application provide methods of producing substrates having modified surfaces. In some aspects, methods of surface modification involve treating a surface of a substrate with an organic reagent in vapor phase to form an organic layer over the surface. In some aspects, methods of forming a stable surface coating on an oxidized surface are provided.

Abstract: Methods for forming a fluoropolymer coated component, such as a metal component, comprise applying an adhesion promoter onto a surface of the component; applying an organic material onto the adhesion promoter; and applying a mixture comprising a fluoropolymer and a solvent selected from a furan or a fluorinated solvent onto the organic material. Fluoropolymer coatings have a thickness of from about 5 mil to about 80 mil on a component, an average porosity of from about 20% to about 70% based on the total volume of the layer, and a void density of from about 1011 to about 1013 voids per cm3.

Abstract: A dual frequency ultrasonic and sonic actuator with constrained impact mass is presented. According to one aspect, displacement of the impact mass is constrained by cavity to which ultrasonic stress from the tip of a horn is applied. According to another aspect, the displacement of the impact mass is constrained by a spring attached to the tip of the horn. According to another aspect, the displacement of the impact mass is constrained by a flexure. The constrained impact mass converts the ultrasonic stress to lower frequency sonic stress that is coupled to a transmitting element for transmission through a surface. According to one aspect, the transmitting element is a longitudinal probe. According to another aspect, the transmitting element is a drill bit used to penetrate though the surface. According to another aspect, the transmitting element is a thumper used to transmit elastic waves though the surface.

Abstract: An ultrasonic sensor includes a substrate in which an opening is formed; a vibration plate that is provided on the substrate so as to block the opening; and a piezoelectric element including a first electrode, a piezoelectric layer, and a second electrode that are stacked on an opposite side of the opening of the vibration plate, in which when a direction in which the first electrode, the piezoelectric layer, and the second electrode are stacked is a Z direction, and a portion that is completely overlapped by the first electrode, the piezoelectric layer, and the second electrode in the Z direction is an active portion, a plurality of active portions are provided so as to face the each opening, and a columnar member is provided between the adjacent active portions.

Abstract: A self-cleaning screen is formed via additive printing. The dimensions of the self-cleaning screen are modified. Supports are printed via additive printing. The supports are formed over a plurality of wires. Side seals may be additively printed along major sides of the plurality of wires. Wear of the screens is monitored.

Abstract: Provided are a wiper for a machine tool and a method for manufacturing a wiper for a machine tool, which can simplify a manufacturing process. A wiper for a machine tool mountable on a machine tool includes: a wiper body fixable to the machine tool, and made of a first elastic material having hardness of 80 degrees or more; and a sliding part made of a second elastic material containing a particulate reinforcing material and having hardness in a range of 50 degrees or more and 90 degrees or less which is smaller than the hardness of the first elastic material, the sliding part being provided integrally with the wiper body, wherein the wiper body and the sliding part are integrally formed without an adhesive.

Abstract: A drain cleaner assembly including a base unit having a housing, a first portion of a drive arrangement supported by the housing, and a motor coupled to the drive arrangement, where the motor is operable to selectively drive the drive arrangement. A drum unit is removably coupled to the base unit. The drum unit includes a rotatable drum, a cable stored within the drum and selectively extendable out of the drum and into a drain, and a second portion of the drive arrangement, where the second portion of the drive arrangement includes a driven shaft extending along an axis of rotation of the rotatable drum, where the driven shaft is rotatably fixed to the rotatable drum, and wherein the first portion of the drive arrangement is configured to drive the driven shaft and the rotatable drum when the drum unit is coupled to the base unit.

Abstract: A kitchen garbage treatment material absorbs moisture contained in kitchen garbage, and is constituted by grains. The grains contain a water-absorbent material. The water-absorbent material is constituted by at least one of fluff pulp and water-absorbent polymer that have been obtained by separating plastic from a sanitary product that contains the plastic, the fluff pulp, and the water-absorbent polymer.

Abstract: A centrifugally cast composite roll for hot rolling comprising an outer layer made of an Fe-based alloy having a chemical composition comprising by mass 2.6-3.6% of C, 0.1-3% of Si, 0.3-2% of Mn, 2.3-5.5% of Ni, 0.5-3.2% of Cr, 0.3-1.6% of Mo, 1.8-3.4% of V, and 0.7-2.4% of Nb, 1.4?V/Nb?2.7, a V equivalent (Veq=V+0.55Nb) being 2.60-4% by mass, and the balance being Fe and impurities, and an inner layer made of an iron-based alloy and integrally fused to the outer layer.

Abstract: A method for detecting a faulty cooling unit in a set of cooling units configured to provide a coolant to work rolls arranged to process a work item therebetween, the method including: varying the flow rates of the coolant ejected from a sub-set of the cooling units; in response to varying the flow rates, determining a flatness variation value of the work item for at least each of the cooling units in the sub-set of cooling units, the flatness variation value being indicative of the work item flatness variation downstream of the work rolls; and detecting a faulty cooling unit based on comparing the flatness variation values to a reference flatness variation value.

Abstract: A framework cooler (20) for cooling a steel strip (50), installed in a roller framework (11), in place of the work rolls (5) and their associated installation pieces (5a and 5b). The framework cooler (20) is sized to be installed into the roller framework (11) through the operator-side roller stands (1) of the roller framework (11). The cooler (20) includes a lower (21b) and an upper water tank (21a), each having a connection (22) for a coolant, and includes a plurality of cooling nozzles (23), or cooling tubes (23a) arranged in the depth direction (T) of the framework cooler (20) or at least one cooling slot (24) extending in the depth direction (T). The bottom and top sides of the steel strip (50) may be cooled.

Abstract: A machine that includes a first feeder, able to unwind a first tape; a profiler comprising an upstream profiling stage able to profile the first tape to form a pre-profiled first tape; a second feeder, able to unwind a second tape, the second tape being a flat tape. A profiler that includes an intermediate joining stage able to receive the second tape as a flat tape from the second feeder and able to join the pre-formed first tape and the flat second tape; and at least a downstream profiling stage configured to jointly profile the first tape and the second tape received from the intermediate joining stage and form a combined profiled strip.

Abstract: A metal bend pipe having a bend portion bent in a semi-circular arc shape is provided, in which an identification part that enables one of the two end portions of the bend portion to be identified as the bending-start side or the bending-end side is provided, and the identification part is integrally formed as a protruding and/or recessed three-dimensional region. Thus, it is possible to easily and reliably identify which of the two end portions of the bend portion is the bending-start side or the bending-end side.

Abstract: An automatic machine for producing reinforcement blanks, in particular of the type of reinforcement chairs, the automatic machine comprising two outer moulding units (A, A?) and two inner moulding units (B, B?), wherein each of the moulding units (A, A? and B, B?) comprises a pair of mandrels—a movable mandrel (8, 5) and a stationary mandrel (7, 6) connected to a power mechanism (11, 2). A method for producing reinforcement chairs from reinforcement sections comprising simultaneously forming the two support legs of the reinforcement chair in mutually opposite directions by the two outer moulding units (A, A?) and then simultaneously forming the two vertical supports of the reinforcement chair by the two inner moulding units (B, B?).

Abstract: A press forming technology capable of reducing forming defects in a formed component having a hat-shaped cross-sectional shape and including a shape curved to protrude toward a flange portion in a side view. The technology includes a first forming step of press forming a metal sheet into an intermediate formed product that includes a wavy shape including uneven shapes continuous along a longitudinal direction in vertical wall portion and flange portion forming positions, an amplitude of the uneven shapes in a sheet thickness direction increasing toward a position corresponding to a boundary between the portions, and a second forming step of performing bending on the intermediate formed product. A longitudinal line length at the position corresponding to the boundary between the portions in the intermediate formed product is set to coincide with or approach a longitudinal line length at the boundary between the portions in the press-formed component shape.

Abstract: This manufacturing method of a structural member includes an intermediate step and a bending step. A height difference is provided on a bottom wall of a groove part between an intermediate position and both end positions sandwiching the intermediate position therebetween in a longitudinal sectional view in an extending direction of the groove part by the pressing in the intermediate step, and thereby at least one of a first curved part which has a concave curved shape in a plan view and a convex curved shape in the longitudinal sectional view and a second curved part which has a convex curved shape in the plan view and a concave curved shape in the longitudinal sectional view is formed on the bottom wall.

Abstract: In order to widen the field of application of a stretcher-leveler having a minimum nominal width, at least one gripping head of the stretcher-leveler is connected to an adapter having clamping elements for clamping a plate to be stretched, the adapter having a nominal width that is smaller than the minimum nominal width of the stretcher-leveler, and a plate being stretched is connected to the gripping head via the adapter clamping elements and the adapter, before starting the stretching process.

Abstract: A punching tool to make holes in a part made of a sheet metal or a multi-layer assembly of sheet metals, for example a part for the body of a vehicle. The punching tool includes a punch holder holding a one-piece cutting punch and a punch die arranged in front of the punch holder, the punch holder being designed to move the punch toward the die from a rest position to a work position in which the cutting punch cuts out a hole in the part placed between the punch holder and the die. The cutting punch is removably housed in a cavity formed in the punch holder so that, when the punch holder withdraws from the work position to the rest position, the cutting punch separates from the punch holder and remains in the hole pierced in the part.

Abstract: A joint module for forming a joint section from a tube that is formed at an operational speed by a roll forming machine may include a carriage positioned proximate the back end of the roll forming machine and configured to move in a longitudinal direction relative to the back end. A pleat die assembly may be mounted on the carriage and configured to repeatedly engage the tube to form a series of pleats thereby bending the tube to form the joint section, and a crimp die assembly may be mounted on the carriage and configured to engage the tube to crimp an end of the joint section and to sever the end of the joint section from the tube. The carriage may move relative to the frame while the tube is engaged with at least one of the crimp die assembly and the pleat die assembly.

Abstract: The invention relates to a transfer press for successive forming and demoulding of work pieces by means of upper and lower tools in dies, wherein the upper tools are attached to a ram head, while the lower tools are installed on a ram foot. The ram head and the ram base are rigidly connected to each other and form a ram.

Abstract: A foundry mix includes a major amount of a foundry aggregate and an effective binding amount of a binder system. The binder system cures in the presence of sulfur dioxide and a free radical initiator. The binder system may include (1) 10 to 70 parts by weight of an epoxy novolac resin; (2) 0.5 to 10 parts by weight of resorcinol; (3) 20 to 70 parts by weight of a monomeric or polymeric acrylate; and (4) an effective amount of a free radical initiator. Notably, (1), (2), (3) and (4) are separate components or mixed with another of said components, provided (4) is not mixed with (3) until a foundry mix is to be created, where said parts by weight are based upon 100 parts of the binder system.

Abstract: This technology relates to refractory coatings used in metal casting by the foundry industry. Refractory coatings are often used to coat foundry cores and molds for the purpose of improving the quality of castings formed in connection with the cores or molds, particularly at the surface of the casting. Whereas traditional coatings comprise water based solvents that require excessive drying times or HAPs that emit hazardous VOCs, preferred embodiments of the present invention comprise refractory coatings having VOC-exempt ester based solvents, such as a dimethyl carbonate (DMC). Other preferred embodiments of the present invention comprise methods for reduction of VOC content in a foundry article.

Abstract: A process for manufacturing a plurality of single-crystal nozzle sectors each including at least a first blade extending between two platforms by lost-wax casting, includes casting a molten metal into a plurality of ceramic molds distributed in a cluster about an axis, and directional solidification of the cast metal in a furnace comprising a radiant heating element configured to be arranged around the cluster, a solidification front of the metal advancing in each mold in a direction parallel to the cluster axis during directional solidification. Each mold of a second shell separate from a first molding shell of the nozzle sector, which delimits a second cavity for molding a dummy blade acting as a heat shield.

Abstract: A method of additively manufacturing is provided. The method may include successively depositing and fusing together layers of a superalloy powder mixture comprised of a base material powder and a eutectic powder, to build up an additive portion, which eutectic powder has a solidus temperature lower than the solidus temperature of the base material powder. The method may also include heat treating the additive portion at a temperature greater than 1200° C. to heal cracks and/or fill pores and to homogenize the alloy of which the additive portion is comprised. The additive portion alloy has a chemistry defined by the superalloy powder mixture. The base material powder may be formed of a nickel-base superalloy with an aluminum content by weight of at least 1.5%. The eutectic powder may be a nickel-base alloy including by weight about 6% to about 11% chromium, about 5% to about 9% titanium, and about 9% to about 13% zirconium, with balance nickel as its primary components.