With Sulfurizing Or Sulfonating Agent Patents (Class 106/274)
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Patent number: 10316190Abstract: Described herein is a polymerized biorenewable, petroleum based, previously modified, or functionalized oil, comprising a polymeric distribution having about 2 to about 80 wt % oligomer content, a polydispersity index ranging from about 1.0 to about 5.0, and sulfur content ranging from 0.001 wt % to about 8 wt %. Methods of manufacturing the polymerized oil as well as its incorporation into asphalt paving, roofing, and coating applications are also described.Type: GrantFiled: September 26, 2017Date of Patent: June 11, 2019Assignee: CARGILL, INCORPORATEDInventors: Todd L. Kurth, Scott Nivens, Christopher Patrick Stevermer, Hassan Ali Tabatabaee
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Patent number: 10017906Abstract: The composition for stabilizing clay-loam soils in the form of a liquid solution includes at least one multifunctional organic compound in the form of derivatives of aromatic or heterocyclic, or alicyclic, or aliphatic compounds, in an amount of 20-40% by weight of the total composition. There is at least one acidic surfactant in an amount of 2-10% by weight of the total composition. There is at least one trivalent metal compound in an amount of 1.0-2.5% by weight of the total composition. There is also sulphuric acid, in an amount of up to 100% by weight of the total composition. The method of preparation and the method of stabilizing clay-loam soils involve the composition.Type: GrantFiled: September 11, 2015Date of Patent: July 10, 2018Assignee: UNIWERSYTET WROCLAWSKIInventors: Slawomir Szafert, Andrzej Vogt, Stanislaw Strzelecki
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Patent number: 9969649Abstract: Plastomer-modified asphalt binders meeting MSCR specifications, asphalt paving materials with such asphalt binders, and methods for fabricating such asphalt binders are provided. The asphalt binder contains a base asphalt and a plastomer. If the plastomer has a drop point no greater than about 139° C., the asphalt binder further contains sulfur; sulfur-containing compounds, such as hydrocarbyl polysulfides and thiuram disulfides; phenolic resins; metal oxides; or a combination thereof. The asphalt binder is substantially free of elastomer.Type: GrantFiled: August 24, 2017Date of Patent: May 15, 2018Assignee: HONEYWELL INTERNATIONAL INC.Inventors: Yonghong Ruan, Scott M. Hacker
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Patent number: 9815983Abstract: Disclosed is a bituminous composition in the form of granules, each granule including a core and a coating and having a mass for approximately one hundred particles of from 0.5 g to 2 g, the core including from 40 wt. % to 60 wt. % of a binder matrix; from 30 wt. % to 40 wt. % of a polymer; from 4 wt. % to 6 wt. % of a compatibilizing agent; and from 2 wt. % to 15 wt. % of an anti-adhesive filler; and the coating including an anti-sticking agent. The invention relates also to a method for preparing the composition, and to the use thereof in bitumen plants.Type: GrantFiled: December 3, 2013Date of Patent: November 14, 2017Assignee: EIFFAGE INFRASTRUCTURESInventors: Serge Krafft, Frederic Loup
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Patent number: 9670409Abstract: A method of reducing the swell potential of an expansive clayey soil comprising expansive clay mineral(s) at a proportion of the total weight of the expansive clayey soil (PECM). The method includes (a) calculating a first amount of a swelling reduction agent to be incorporated into the expansive clayey soil to form a first swelling reduction agent incorporated expansive clayey soil with a reduced swell potential no greater than a pre-set level T with a nano-level constitutive modeling based on the water content and the CEC of the expansive clayey soil and PECM. The swelling reduction agent is at least one selected from calcite, gypsum, potassium chloride, a composition comprising exchangeable K+, a composition comprising exchangeable Ca2?, and/or a composition comprising exchangeable Mg2+, and (b) incorporating the first amount of the swelling reduction agent into the expansive clayey soil to form the first swelling reduction agent incorporated expansive clayey soil.Type: GrantFiled: April 21, 2016Date of Patent: June 6, 2017Assignee: King Fahd University of Petroleum and MineralsInventors: Habib Ur-Rehman Ahmed, Sahel Nishat Abduljauwad
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Patent number: 9551116Abstract: The present invention relates to an apparatus for producing foamed bitumen for a road construction machine, comprising at least one mixing device having a reaction chamber, in which hot bitumen and at least one reaction fluid can be mixed together via an inlet device comprising at least one inlet nozzle and can be discharged from the mixing device via an outlet device, with at least one compressed-air device being provided, via which the inlet device and/or the outlet device can be subjected to a compressed-air stream for testing and/or cleaning purposes. The present invention further also relates to a method for maintaining such an apparatus.Type: GrantFiled: June 16, 2015Date of Patent: January 24, 2017Assignee: BOMAG GmbHInventors: Juergen Heusinger, Andreas Nacke, Thorsten Jorig
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Patent number: 9315420Abstract: The present invention relates to a preparation method for a UV-shielding material based on Mg—Al Layered Double Hydroxide. The material with multi-layered overlay structure is made from Mg—Al double hydroxide layers and interlayer carbonate, its molecular composition is: Mg1-xAlx(OH)2(CO3)x/2.mH2O. The inorganic layers of this material can play a physical shielding role against UV, and the metal elements dispersed on the layer as well as the interlayer anion can play a great role in the chemical absorbing. In addition, by controlling the particle size and the amount of the layers, UV light can be effectively shielded by multi-level reflection and absorption of the multi-level layered structure. Therefore, the material with multi-level chemical and physical shielding properties has a good UV barrier effect for the anti-ageing asphalt, and could significantly increase its UV resistance properties.Type: GrantFiled: February 22, 2012Date of Patent: April 19, 2016Assignees: BEIJING UNIVERSITY OF CHEMICAL TECHNOLOGY, WUHAN UNIVERSTIY OF TECHNOLOGYInventors: Xue Duan, Wenying Shi, Min Wei, Yanjun Lin, Shaopeng Wu, Jianying Yu
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Patent number: 9028602Abstract: The invention provides a bituminous composition comprising a bitumen in an amount ranging from 20 to 90% wt, a carboxylic additive in an amount of from 0.25 to 5% wt, and sulphur in an amount of 5 to 75% wt, all percentages based on the weight of bitumen, carboxylic additive and sulphur, wherein the carboxylic additive is selected from carboxylic acids, carboxylic esters and carboxylic anhydrides. It further provides a process for making this composition and asphalt compositions comprising such bituminous composition.Type: GrantFiled: February 23, 2011Date of Patent: May 12, 2015Assignee: Shell Oil CompanyInventors: Majid Jamshed Chughtai, Anindya Kumar Ghosal, Michael David Lankshear, David Strickland
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Publication number: 20140154009Abstract: An asphalt composition comprising aggregate, bitumen, sulphur and an anionic surfactant is disclosed, wherein the amount of anionic surfactant is from 0.05 wt % to 10 wt %, based upon the weight of the sulphur. Methods of preparing asphalt compositions and asphalt pavements are also disclosed.Type: ApplicationFiled: May 23, 2012Publication date: June 5, 2014Inventors: Sunil Ashtekar, Franciscus Gondulfus Anton Van Den Berg, Majid Jamshed Chughtai, Marinus Johannes Reynhout, Govind Wagle
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Patent number: 8557034Abstract: A process for manufacturing asphalt is disclosed. The process comprises the steps of: (i) heating bitumen; (ii) heating aggregate; and (iii) mixing the hot bitumen with the hot aggregate in a mixing unit to form asphalt. From 10 to 200 wt % of sulphur, based upon the weight of the bitumen, is added in at least one of the steps (i), (ii) or (iii) and from 0.1 to 20 wt % of a compound of formula A, based upon the weight of the bitumen, is added in at least one of the steps (i), (ii) or (iii). R1 and R2 are independently chosen from C6-C30 alkyl or alkenyl.Type: GrantFiled: April 1, 2009Date of Patent: October 15, 2013Assignee: Shell Oil CompanyInventors: Jacques Colange, David Strickland
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Patent number: 8500899Abstract: The method of production of granulated polymer-asphalt binder and sulphur concrete with the participation of sulfur polymer obtained through solvent-borne modification of waste sulfur at the temperature of 135-150° C. consists in composing this sulfur polymer with other ingredients. At the production of granulated polymer-asphalt binder the content of the sulfur polymer amounts to 40-60% by weight which, after heating to the temperature of 135-150° C., is mixed (mixer 2) with 20-40% by weight of waste phosphogypsum and after they are mixed, 15-20% by weight of D-50 road asphalt is dosed, which dissolves in this mixture reacting partly with the sulfur polymer. Next, this mixture is cooled to plastic form and granules of polymer-asphalt binder are formed in the extruder, which fall into 5% solution of silicone emulsion where they are cooled and covered with a layer of silicone emulsion. At the production of sulfur concrete at the temperature of 135-150° C.Type: GrantFiled: November 15, 2010Date of Patent: August 6, 2013Inventors: Wlodzimierz Myslowski, Andrzej Janiczek
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Patent number: 8361216Abstract: A method of making a sulfur-extended asphalt mixture with a minimum of hydrogen sulfide gas release into the atmosphere by using sulfur granules with specific physical properties and which are made by successively coating a starting sulfur seed particle with liquid sulfur that is solidified between coatings to thereby build up the a sulfur particle of a desired size. The sulfur granules are used to in the preparation of a sulfur, bitumen and aggregate mixture to provide the sulfur-extended asphalt.Type: GrantFiled: July 30, 2010Date of Patent: January 29, 2013Assignee: Shell Oil CompanyInventors: Majid Jamshed Chughtai, Helen Jayne Davies, Richard Walter May, David Strickland
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Publication number: 20130004662Abstract: The invention provides a bituminous composition comprising a bitumen in an amount ranging from 20 to 90% wt, a carboxylic additive in an amount of from 0.25 to 5% wt, and sulphur in an amount of 5 to 75% wt, all percentages based on the weight of bitumen, carboxylic additive and sulphur, wherein the carboxylic additive is selected from carboxylic acids, carboxylic esters and carboxylic anhydrides. It further provides a process for making this composition and asphalt compositions comprising such bituminous composition.Type: ApplicationFiled: February 23, 2011Publication date: January 3, 2013Inventors: Majid Jamshed Chughtai, Anindya Kumar Ghosal, Michael David Lankshear, David Strickland
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Patent number: 8099218Abstract: A method of operating a paving system includes establishing a plan for paving a work area which is based on a positional temperature model. The method further includes receiving temperature data for paving material and comparing the temperature data with data predicted by the positional temperature model. Operation of the paving system is adjusted where actual data differs from model predicted data. A paving system and control system are provided having an electronic control unit configured to compare electronic temperature data with a positional temperature model for paving material. The electronic control unit can control machines of the paving system based on comparing actual data with model predicted data, and can further update either or both of a plan for paving a work area and the positional temperature model itself based on differences between actual data and model predicted data.Type: GrantFiled: November 30, 2007Date of Patent: January 17, 2012Assignee: Caterpillar Inc.Inventors: Katherine C. Glee, Dean R. Potts, Paul T. Corcoran, Terry L. Rasmussen
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Publication number: 20110290151Abstract: A method of making a sulfur-extended asphalt mixture with a minimum of hydrogen sulfide gas release into the atmosphere by using sulfur granules with specific physical properties and which are made by successively coating a starting sulfur seed particle with liquid sulfur that is solidified between coatings to thereby build up the a sulfur particle of a desired size. The sulfur granules are used to in the preparation of a sulfur, bitumen and aggregate mixture to provide the sulfur-extended asphalt.Type: ApplicationFiled: July 30, 2010Publication date: December 1, 2011Inventors: Majid Jamshed CHUGHTAI, Helen Jayne Davies, Richard Walter May, David Strickland
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Patent number: 8025724Abstract: The invention provides a sulphur pellet comprising at least one H2S-suppressant, comprising in the range of from 60 to 100 wt % elemental sulphur, based on the total weight of the pellet. The invention further provides a process for the manufacture of sulphur pellets comprising at least one H2S-suppressant, comprising the steps of: (a) mixing elemental sulphur, one or more H2S-suppressants and optionally a filler in a mixing unit to obtain a mixture; (b) shaping and/or palletizing the mixture obtained in step (a) in a palletizing unit to obtain H2S-suppressant-comprising sulphur pellets. The invention further provides a process for the manufacture of a sulphur-comprising asphalt paving mixture comprising the steps of: (i) preheating bitumen at a temperature of between 140 and 180° C.; (ii) preheating aggregate at a temperature of between 140 and 180° C.Type: GrantFiled: December 8, 2004Date of Patent: September 27, 2011Assignee: Shell Oil CompanyInventor: Imants Deme
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Patent number: 7981952Abstract: The present invention provides a functionally dry warm mix asphalt binder composition modified with lubricating agents or additives that can be mixed with aggregate and compacted at temperatures substantially below asphalt binder compositions that do not contain the disclosed lubricating additives.Type: GrantFiled: October 1, 2010Date of Patent: July 19, 2011Assignee: A.L.M. Holding CompanyInventors: Gerald H. Reinke, Gaylon L. Baumgardner, Steven L. Engber
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Patent number: 7968627Abstract: The present invention provides a functionally dry warm mix asphalt binder composition modified with lubricating agents or additives that can be mixed with aggregate and compacted at temperatures substantially below asphalt binder compositions that do not contain the disclosed lubricating additives.Type: GrantFiled: October 1, 2010Date of Patent: June 28, 2011Assignee: A.L.M. Holding CompanyInventors: Gerald H. Reinke, Gaylon L. Baumgardner, Steven L. Engber
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Publication number: 20100288165Abstract: A process for manufacturing an asphalt paving mixture is disclosed. The process comprises the steps of: (i) heating bitumen at a temperature of from 100 to 200° C.; (ii) heating aggregate at a temperature of from 100 to 200° C.; and (iii) mixing the hot bitumen with the hot aggregate in a mixing unit. From 10 to 200 wt % of sulphur pellets, based upon the weight of the bitumen, are added in at least one of the steps (i), (ii) or (iii). The sulphur pellets comprise from 1 to 50 wt % of a monovinyl aromatic compound, based upon the weight of the sulphur pellets.Type: ApplicationFiled: October 18, 2007Publication date: November 18, 2010Inventor: Imants Deme
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Patent number: 7824485Abstract: Asphalt compositions and methods of forming such are described herein. The asphalt compositions and methods of forming such are generally adapted to enable open air processing while producing asphalt compositions that exhibit properties capable of meeting SUPERPAVE™ specifications.Type: GrantFiled: February 6, 2008Date of Patent: November 2, 2010Assignee: Fina Technology, Inc.Inventors: Paul J. Buras, William Lee, James R. Butler
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Patent number: 7815725Abstract: The present invention provides a functionally dry warm mix asphalt binder composition modified with lubricating agents or additives that can be mixed with aggregate and compacted at temperatures substantially below asphalt binder compositions that do not contain the disclosed lubricating additives.Type: GrantFiled: October 12, 2007Date of Patent: October 19, 2010Assignee: ALM Holding Co.Inventors: Gerald H. Reinke, Gaylon L. Baumgardner, Steven L. Engber
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Publication number: 20090145330Abstract: Hydrogen sulfide evolution from asphalt may be reduced or eliminated using an additive to act as a scavenger. Zinc oxide, when present in the form of nano-particles is an effective component is preventing or mitigating the evolution of hydrogen sulfide from asphalt. Zinc sulfonate may also be used. It is emphasized that this abstract is provided to comply with the rules requiring an abstract which will allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. 37 CFR 1.Type: ApplicationFiled: December 9, 2008Publication date: June 11, 2009Applicant: Baker Hughes IncorporatedInventors: Jennifer D. Draper, Mark R. Williams, Weldon J. Cappel, Jerry J. Weers
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Publication number: 20080141899Abstract: Asphalt compositions and methods of forming such are described herein. The asphalt compositions and methods of forming such are generally adapted to enable open air processing while producing asphalt compositions that exhibit properties capable of meeting SUPERPAVE™ specifications.Type: ApplicationFiled: February 6, 2008Publication date: June 19, 2008Applicant: FINA TECHNOLOGY, INC.Inventors: Paul J. Buras, William D. Lee, James R. Butler
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Patent number: 7341624Abstract: Asphalt compositions and methods of forming such are described herein. The asphalt compositions and methods of forming such are generally adapted to enable open air processing while producing asphalt compositions that exhibit properties capable of meeting SUPERPAVE™ specifications.Type: GrantFiled: October 14, 2005Date of Patent: March 11, 2008Assignee: Fina Technology, Inc.Inventors: Paul J. Buras, William D. Lee, James R. Butler
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Patent number: 7150785Abstract: Disclosed is a high performance asphalt comprising a mixture of low to moderate performance asphalt with linear or branch chain alkyl substituted aromatic sulfonic acid. The high performance asphalt is made by mixing the low to moderate performance asphalt with 1 to 10 wt % linear or branched chain C8–C48 alkyl substituted aromatic sulfonic acid at a temperature of 175° C. and less.Type: GrantFiled: July 1, 2005Date of Patent: December 19, 2006Assignee: ExxonMobil Research and Engineering CompanyInventors: Mary Josephine Gale, Lyle Edwin Moran, Ramesh Varadaraj
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Patent number: 6863724Abstract: Sulfur, useable in as an additive to asphalt in the preparation of asphalt binders can be plasticized by addition of carbon and further treated with amyl acetate. This plasticized sulfur can be formed into solid particles and then added to asphalt as either a minority or majority component to create desired paving binder compositions. The solid plasticized sulfur has non-stick non-flow properties within a wide range of ambient temperatures, and it can be stored solid for subsequent use in paving applications.Type: GrantFiled: August 8, 2002Date of Patent: March 8, 2005Assignee: Shell Canada LimitedInventors: William R. Bailey, Norm D. Pugh
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Patent number: 6802897Abstract: A slurry mixture of sulfur in a liquid carrier comprising an ester derived from vegetable oils or animals fats such as biodiesel is disclosed. Also disclosed is a method of preparing a mixture of asphalt, polymer and sulfur comprising blending together, at asphalt blending conditions, the asphalt and a slurry of sulfur particles in a biodiesel liquid carrier comprising an ester derived from vegetable oils or animal fats.Type: GrantFiled: May 29, 2003Date of Patent: October 12, 2004Assignee: Marathon Ashland Petroleum LLCInventors: Kenneth R. Lackey, James R. Alcorn, II
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Patent number: 6730158Abstract: A composition of asphaltic concrete and the method of making the same are disclosed. The asphaltic concrete has asphalt cement, sulfuric acid and citrus stripper oil admixed together. This admixture is mixed with some aggregate and then packed and consolidated. The resulting paved surface resists rutting and requires less maintenance.Type: GrantFiled: October 23, 2002Date of Patent: May 4, 2004Inventor: Ervin Merritt
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Patent number: 6444731Abstract: A method for manufacturing modified asphalt is characterized by adding a dispersion agent such as furfural or vegetable oil to a modifier material and then mixing the modifier material with asphalt. The dispersion agent facilitates dispersion of the modifier through the asphalt to form a homogeneous mixture. A first activator is added to the mixture to produce a devulcanized and stabilized asphalt material having improved rheological, separation and solubility characteristics. A micro activator is also added to the mixture to improve the ductility of the modified asphalt. The modifier material comprises granular crumb rubber or polymer.Type: GrantFiled: May 24, 2000Date of Patent: September 3, 2002Inventor: G. Mohammed Memon
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Patent number: 6153004Abstract: A sulfur in oil in asphalt blend is disclosed. A polymer-free slurry of solid, elemental, sulfur in liquid oil is used to add sulfur to asphalt. Addition of a slurry of solid sulfur in oil, or oil containing sulfur compounds, permits rapid and effective dispersion of the sulfur component in the asphalt. Uneven mixing, which can occur when sulfur is separately added as a solid, or in molten forms to the asphalt, is avoided. The method is safer because formation of explosive clouds of sulfur dust is avoided.Type: GrantFiled: December 17, 1999Date of Patent: November 28, 2000Assignee: Marathon Ashland Petroleum LLCInventor: Roger E. Hayner
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Patent number: 6048447Abstract: An asphalt composition is provided which contains i) an asphalt component containing solvent-deasphalted bottoms, ii) a rerefined lube bottoms fraction, iii) an optional fluxing component, and iv) an optional vacuum bottoms component. The invention further relates to a method of preparing the asphalt composition and a paving composition containing same.Type: GrantFiled: February 19, 1998Date of Patent: April 11, 2000Assignee: Marathon Ashland Petroleum LLCInventors: Roger E. Hayner, Patricia K. Doolin, Howard F. Moore, Donald P. Malone
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Patent number: 6001162Abstract: A method is provided for preparing asphalt composition, e.g., solvent deasphalting (SDA)-produced asphalt composition comprising a mixture containing SDA bottoms with or without vacuum tower bottoms and lube plant extract, which method comprises treating the asphalt composition with 0.05 to 0.5 wt % reactive sulfur under conditions sufficient to improve rheological properties of said composition as measured by increased complex shear modulus relative to a corresponding untreated mixture. The invention further relates to such asphalt composition and paving composition containing same.Type: GrantFiled: July 17, 1997Date of Patent: December 14, 1999Assignee: Marathon Ashland Petroleum LLCInventors: Roger E. Hayner, David P. Wesley
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Patent number: 5683498Abstract: A modified asphalt composition having improved low-temperature fracture properties is obtained by devulcanizing crumb rubber, preferably ground rubber tire. The devulcanization is effected without the use of harsh oxidizing treatments or the addition of potentially hazardous solvents, by fractional distillation of a mixture of the rubber and crude oil to a temperature at which substantially complete devulcanization occurs and harmful volatiles are driven off, around 300.degree. C. The resulting compositions are relatively inexpensive and simple to produce and, not having been oxidized, may be expected to show better long-term aging and fatigue performance compared to air-blown asphalts and the like. They are also preferable, on grounds of health and safety, to prior paving asphalts containing significant proportions of volatile organic aliphatic or aromatic hydrocarbons.Type: GrantFiled: June 12, 1996Date of Patent: November 4, 1997Inventor: Simon Adrianus Maria Hesp
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Patent number: 5637141Abstract: The present invention provides a method of making storage-stable road paving binders by blending a minor amount of an unsaturated polymer (e.g., having at least one diene monomer) with a major amount of asphalt at an elevated temperature such that the components are sufficiently fluid to blend; treating the asphalt-polymer blend with a sulfonating agent; and stripping the treated asphalt-polymer blend at an elevated temperature with sufficient stripping gas to remove strippable sulfur moieties and to stabilize the resulting stripped, treated blend. The invention also provides asphaltic compositions made by the method. The asphaltic compositions are useful as binders in road paving applications.Type: GrantFiled: June 18, 1996Date of Patent: June 10, 1997Assignee: Exxon Research & Engineering CompanyInventors: Olga Puzic, Larry J. Evers, Kenneth E. Williamson, Martin L. Gorbaty, Nicholas C. Nahas, Alain L. Lenack
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Patent number: 5584920Abstract: A process is described for preparing a water-soluble sulphonated dispersant from a petroleum hydrocracking residue comprising: contacting a petroleum hydrocracking residue boiling above 524.degree. C. with concentrated sulphuric acid, oleum or sulphur trioxide to form a sulphonated mixture containing water soluble and water insoluble products, and separating the water soluble sulphonated product from the mixture. The mixture of water soluble and water insoluble sulphonated products is neutralized with alkali and evaporated to dryness, after which the dried mixture is extracted with alcohol to leave a water soluble product. The product can be used as a water reducer or superplasticizer in concrete.Type: GrantFiled: April 20, 1995Date of Patent: December 17, 1996Assignee: Natural Resources CanadaInventors: Henry Sawatzky, Noel P. Mailvaganam, Ian F. Clelland, Jean Houde, Jr., Brian A. Farnand
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Patent number: 5549744Abstract: The present invention provides for a method of making storage stable road paving binders by blending a minor amount of a polymer having at least one diene monomer with a major amount of asphalt containing at least 0.3% by weight of total nitrogen at an elevated temperature such that the components are sufficiently fluid to blend; treating the asphalt-polymer blend using not more than 250 meq of a sulfonating agent per 100 g of asphalt-polymer blend to introduce the corresponding acid functionality into the blend; maintaining the sulfonated asphalt-polymer blend at a sufficiently elevated temperature and stripping the sulfonated blend with sufficient chemically unreactive gas to remove a major fraction of the acid functionality introduced by sulfonation. The invention also provides for the compositions made by the process. These are useful as binders in road paving applications.Type: GrantFiled: September 8, 1995Date of Patent: August 27, 1996Assignee: Exxon Research and Engineering CompanyInventors: Olga Puzic, Larry J. Evers, Kenneth E. Williamson, Martin L. Gorbaty, Nicholas C. Nahas
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Patent number: 5501729Abstract: A pitch based impregnant for a carbon or graphite body and a method of impregnation. The method involves forming a liquid solution of a substantially solids free pitch having a Q.I. of less than 1% dissolved in furfural and containing an acid catalyst with the solution having a viscosity of less than 150 cps at room temperature and heating the impregnated body to between 150.degree.-200.degree. C. until the impregnant is cured.Type: GrantFiled: July 19, 1995Date of Patent: March 26, 1996Assignee: UCAR Carbon Technology CorporationInventors: Irwin C. Lewis, Terrence A. Pirro
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Patent number: 5372702Abstract: The improved composition for use in the production of composite carbon materials comprises a mesophase pitch containing at least 80% of an optical anisotropic phase and having a softening point of no higher than 250.degree. C., and sulfur present in an amount of 6-35 parts by weight per 100 parts by weight of said mesophase pitch. Said composition may be heated together with an aggregate and subsequently shaped to yield a composite carbon material. The improved process for producing a composite carbon material comprises impregnating an aggregate with said composition as it is melted, shaping the mixture in a temperature range of 150.degree.-350.degree. C, and then carbonizing the shaped part.Type: GrantFiled: April 22, 1992Date of Patent: December 13, 1994Assignee: Mitsubishi Gas Chemical Company, Inc.Inventors: Takashi Kojima, Hitoshi Sakamoto
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Patent number: 5322556Abstract: A process for preparing a sulfonated dispersant from a petroleum asphalt fraction, comprising:establishing contact between the asphalt fraction dissolved in an inert solvent and liquid or gaseous sulfur trioxide at a temperature equal to or less than 60.degree. C., to obtain a sulfonated asphalt fraction;salifying the sulfonated asphalt fraction thus obtained by contact with an aqueous solution of a hydroxide of an alkaline metal, alkaline earth metal or ammonium and recovering the sulfonated salt from the reaction mixture.This process provides water-soluble sulfonated salts of petroleum asphalt fractions, which can be used as fluidifying and stabilizing agents for aqueous dispersions of solids, such as aqueous dispersions of coal or cement.Type: GrantFiled: March 8, 1993Date of Patent: June 21, 1994Assignees: Eniricerche S.p.A., Snamprogetti S.p.A.Inventors: Aldo Prevedello, Edoardo Platone, Elio Donati
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Patent number: 5248407Abstract: Paving binders, especially hot mix paving mixtures, having excellent storage stability, reduced binder runoff, and high temperature viscosity are formed by adding a copolymer of ethylene with an alkyl acrylate or vinyl acetate and a neutralized sulfonated polymer to the asphalt. Preferably, the alkyl acrylate is methyl acrylate and the neutralized sulfonated polymer is a terpolymer of ethylene, propylene, and a diene monomer.Type: GrantFiled: July 16, 1992Date of Patent: September 28, 1993Assignee: Exxon Research and Engineering CompanyInventors: Jacques G. Bardet, Martin L. Gorbaty, Nicholas C. Nahas
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Patent number: 5076845Abstract: The present invention discloses a process for producing a formed carbon products which comprises the steps of mixing a pitch or a pitch precursor and at least one kind of polymer becoming compatible with the pitch or the pitch precursor by heat-treating and having an aromatic ring and at least one sulfur, oxygen or nitrogen atom in its repeating unit; of heat-treating the mixture to convert it to a raw material pitch and thereafter of at least forming, infusibilizing and carbonizing and which succeeded to simplify a production apparatus and to reduce an energy comsumption by reducing an infusibilizing time without deteriorating physical properties of the carbon products.Type: GrantFiled: January 31, 1990Date of Patent: December 31, 1991Assignee: Kureha Kagaku Kogyo Kabushiki KaishaInventors: Ikuo Seo, Yosinobu Murakami
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Patent number: 5000789Abstract: There is disclosed a method for chemically stabilizing cohesive soils. Sulfuric acid, citrus stripper oil, and water are admixed to the soil. Then the soil is packed to consolidate the soil particles.Type: GrantFiled: May 11, 1990Date of Patent: March 19, 1991Assignee: CSS Technology, Inc.Inventor: Ervin Merritt
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Patent number: 4769288Abstract: A new composition is disclosed which comprises pellets of asphalt coated with a solid layer of sulfur. The sulfur shell provides a meltable container for the asphalt core while protecting it from contact with the atmosphere. The relative quantities of sulfur and asphalt in the pellets of the invention may be varied over a wide range to provide sulfur-to-asphalt ratios commonly used in both sulfur-asphalt-sand mixes and sulfur-extended asphalt binders. The advantages of pelletizing are virtual elimination of the danger of dealing with hot materials and significant reduction in energy costs associated with keeping asphalt and sulfur hot and pumpable. To produce an asphalt paving mix, the sulfur-coated asphalt pellets may simply be mixed with heated aggregate.Type: GrantFiled: April 15, 1987Date of Patent: September 6, 1988Assignee: The Texas A & M University SystemInventor: Donald Saylak
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Patent number: 4756763Abstract: Crushed sulfur is melted by and is mixed with hot liquid asphalt at a manufacturing plant, after which the mixture is formed into sulfur-asphalt pellets. The sulfur added to the asphalt prevents a mass of the pellets from flowing and conglomerating at ambient temperatures. The pellets thus may be shipped in bulk form and without special temperature control from the manufacturing plant site to a remote site where the pellets are mixed with heated aggregate and are melted to form a sulfur-extended bituminous concrete paving composition for application to a roadway. By mixing a fine mineral filler such as calcium hydroxide with the crushed sulfur and the hot liquid asphalt at the manufacturing plant, temperature-stable pellets may be produced while using a lower ratio of sulfur to asphalt in the mixture. If desired, aggregate also may be added to the mixture at the manufacturing plant to form briquettes and avoid the need of mixing the pellets with aggregate at the paving site.Type: GrantFiled: January 30, 1987Date of Patent: July 12, 1988Assignee: Etnyre International Ltd.Inventor: Robert E. Etnyre
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Patent number: 4750984Abstract: A method of producing high quality, homogenous asphalt comprising the steps of mixing and heating a hydrocarbon feedstock not normally suited for asphalt production with elemental sulfur and agitating the resulting mixture. A halide catalyst may be added to the mixture to promote the reaction of the hydrocarbon feedstock with the sulfur. If desired, the agitated mixture may be air blown in any conventional manner to increase its hardness.Type: GrantFiled: November 18, 1985Date of Patent: June 14, 1988Inventor: Clifford J. Ott
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Patent number: 4744882Abstract: A simpler and new process for the polycondensation of a sulfonated coal tar fraction comprising: sulfonating a coal tar fraction having a distillation range of 200.degree. to 240.degree. at normal pressure, with an excess of 20-30% mole of sulfuric acid, as opposed to 105% in the prior art, for 4-8 hours at a temperature of 160.degree. C..+-.10.degree. C. under reflux. The product is diluted with water to render it fluid at about 80.degree. C. and molar ratio of formaldehyde per mole of the sulfonated coal tar fraction is then added gradually at a temperature of about 85.degree. C..+-.5.degree. C., then gradually heated for about 1 to 4 hours at 100.degree. to 106.degree. C., and then further raised to 106.degree. C.-120.degree. C. for 2 to 4 hours. The product is then cooled and neutralized. With this process, new polycondensates with improved properties are produced. The polycondensation including neutralization is completed within 16 hours from the time the formaldehyde is added.Type: GrantFiled: January 2, 1987Date of Patent: May 17, 1988Assignee: Domtar IncInventors: Samuel Cukier, Marvin D. Camp, Jr.
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Patent number: 4713117Abstract: Disclosed is a one-step method of producing an industrial asphalt from a bituminous material which comprises mixing together without air-blowing:(a) a feed material comprising a bituminous material having a viscosity of at least 50 centistokes at 350 degrees Fahrenheit and wherein the feed petroleum residuum forms a single phase when mixed with 5 percent of paratoluene sulfonic acid; and(b) from about 0.1 to 20.0 percent by weight of an organic sulfonic acid, said mixing being done at a temperature in the range of 351 to 600 degrees Fahrenheit, whereby the softening point of the feed is substantially increased and the penetration is significantly decreased.Type: GrantFiled: October 31, 1984Date of Patent: December 15, 1987Assignee: Chevron Research CompanyInventor: Judson E. Goodrich
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Patent number: 4711672Abstract: An asphaltic composition having improved temperature susceptibility and a method of manufacturing the improved asphaltic composition are disclosed. The improvement is directed at the addition of a stabilizing agent selected from the group consisting of Group IA sulfates, Group IIB sulfates and mixtures thereof.Type: GrantFiled: April 21, 1986Date of Patent: December 8, 1987Assignee: Exxon Research and Engineering CompanyInventors: Helen R. Gorter, Lyle E. Moran, Warren D. Robertson, Shaunalea Savard
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Patent number: 4559128Abstract: Disclosed is a one-step method of producing an industrial asphalt from a bituminous material which comprises mixing together without air-blowing:(a) a feed material comprising a bituminous material having a viscosity of at least 50 centistokes at 350 degrees Fahrenheit and wherein the feed petroleum residuum forms a single phase when mixed with 5 percent of 98 percent sulfuric acid; and(b) from about 0.1 to 20.0 percent by weight of sulfuric acid, said mixing being done at a temperature in the range of 351 to 600 degrees Fahrenheit, whereby the softening point of the feed is substantially increased and the penetration is significantly decreased.Type: GrantFiled: August 31, 1984Date of Patent: December 17, 1985Assignee: Chevron Research CompanyInventor: Judson E. Goodrich
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Patent number: RE44080Abstract: Sulfur, useable in as an additive to asphalt in the preparation of asphalt binders can be plasticized by addition of carbon and further treated with amyl acetate. This plasticized sulfur can be formed into solid particles and then added to asphalt as either a minority or majority component to create desired paving binder compositions. The solid plasticized sulfur has non-stick non-flow properties within a wide range of ambient temperatures, and it can be stored solid for subsequent use in paving applications.Type: GrantFiled: March 8, 2007Date of Patent: March 19, 2013Assignee: Shell Oil CompanyInventors: William R. Bailey, Norm D. Pugh