Abstract: A lightweight composite composition includes a plurality of lightweight particles including a volume of at least about 10% of a total volume of the lightweight composite composition. The plurality of lightweight particles includes an average bulk density within a range from about 0.001 g/cc to about 1.5 g/cc and an average particle size within a range from about 0.01 microns to about 90 mm. Methods of manufacturing a lightweight composite composition are provided.

Abstract: Corrosion mitigating cement compositions and methods for their preparation are provided. The cement compositions are derived from self-cementing pozzolans and chemical accelerators, retarders, mechanical strength modifiers and corrosion inhibitors. The corrosion inhibitors include boron compounds such as boric acid. Concretes prepared using the cement compositions possess low conductivity and a conductivity which further decreases with aging.

Abstract: The present invention has solved the problems of conventional molding materials, and provides a hydraulic composition for additive manufacturing devices having high strength development, particularly high early strength development, and less generation of gas defect and graphite spheroidization defect. Specifically, the hydraulic composition for additive manufacturing devices of the present invention at least contains calcium aluminate. It is preferable that the hydraulic composition contain 0.5-10 parts by mass of gypsum with respect to 100 parts by mass of the calcium aluminate.

Abstract: The embodiments described herein generally relate to methods and chemical compositions for use with wellbore treatment processes. In one embodiment, a composition is provided comprising a cementitious material, a drilling fluid, or combinations thereof, and an additive composition comprising one or more components selected from the group of an aqueous insoluble lignin, a coke fine, a random tetracopolymer having the formula styrene-butadiene-acrylic-fumaric acid, a polyvinyl acetate, a surfactant composition, and combinations thereof.

Abstract: Methods, compositions, and systems for treating a well are included. A method comprises introducing a treatment fluid comprising a calcium aluminate cement, a cement set retarder, and water into a wellbore. The method further comprises removing a portion of the treatment fluid from the wellbore.

Abstract: Methods, compositions, and systems for cementing are included. The method comprises providing an extended-life calcium aluminophosphate cement composition comprising calcium aluminate cement, a polyphosphate, water, and a cement set retarder. The method further comprises mixing the extended-life calcium aluminophosphate cement composition with a cement set activator to activate the extended-life calcium aluminophosphate cement composition, introducing the activated extended-life calcium aluminophosphate cement composition into a subterranean formation, and allowing the activated extended-life calcium aluminophosphate cement composition to set in the subterranean formation.

Abstract: Composite materials include a steel matrix with structural polymer integrated into the matrix. The composite materials have substantially lower density than steel, and are expected to have appreciable strength. Methods for forming composite steel composites includes combining a structural polymer component, such as a woven polymer, with steel nanoparticles and sintering the steel nanoparticles in order to form a steel matrix with structural polymer integrated therein.

Abstract: Disclosed is a fluidic device including at least: a) a solid matrix; b) a textile component, embedded in the matrix and mechanically cohesive with the matrix; c) at least one channel embedded in the matrix and entangled with the textile component, the channel being at least partly open. A method for making a fluidic device includes providing a textile component including support fibers and at least a movable fiber entangled with the textile, embedding at least part of the textile and part of the movable fiber, in a matrix precursor material, applying a treatment in order to obtain a solid matrix.

Abstract: Disclosed are methods for incorporating core materials such as phase change materials or admixtures into building materials like concrete. The methods use cenospheres, which are then etched and loaded with the core material. The composition can also be coated with a thin film. Compositions containing cenospheres loaded with the various core materials are disclosed, as are building materials containing such compositions.

Abstract: A method of cementing a subterranean formation includes forming a cement composition comprising cementitious material, an aqueous base fluid, a nano-reinforcement particle suspension comprising a surfactant; nano-reinforcement particle such as single-wall carbon nanotubes or multi-wall carbon nanotubes; and pozzolanic material; introducing the cement composition into a subterranean formation; and allowing the cement composition to set in the subterranean formation. A method of making a cement composition includes combining cementitious material, an aqueous base fluid, a nano-reinforcement particle suspension comprising a surfactant, nano-reinforcement articles such as single-wall carbon nanotubes or multi-wall carbon nanotubes, and a pozzolanic material, where the rate of hydration of the surfaces of the cementitious material is less retarded by the surfactant than an equivalent cement composition without pozzolanic material.

Abstract: Use of a geopolymer in a coating composition for a building construction component, a coated component for use in building construction wherein the coating comprises a geopolymer, a method of coating a component comprising applying a curable geopolymer mixture to a surface of the component and curing the mixture to form a cured geopolymer coating, and the use of a geopolymer as a mortar.

Abstract: The present invention relates to a process for producing emulsion polymer particles having a core-shell structure, wherein the weight ratio of the shells is within specific limits, and also to their use in paints, paper coatings, foams and cosmetic compositions.

Abstract: A high temperature composite includes a binder, cement or geopolymer and ceramic filler, negative coefficient of thermal expansion materials of AM2O8 or A2(MO4)3 family or ZrV2O7. The material is compatible with concrete, any ceramics or metals or metal alloy. The material is heat shock resistant and stable in harsh chemical environments and is impermeable to most solvents. The new sealant materials can be used as sealants, heat shock resistant structural materials and coatings.

Abstract: A cement composition: (a) a hydraulic cement; (b) water; and (c) an alkyl polyglycoside derivative, wherein the alkyl polyglycoside derivative is selected from the group consisting of: sulfonates, betaines, an inorganic salt of any of the foregoing, and any combination of any of the foregoing. A method comprising the steps of: (A) forming the cement composition; and (B) introducing the cement composition into the well. Preferably, the cement composition is foamed.

Abstract: An aggregate replacement device may be used to replace rock aggregate in underground drainage systems. An aggregate replacement includes a structure having a proximal face, a distal face, a bottom face and two side faces with a plurality of openings. The two side faces and bottom face have a proximal edge, a distal edge and two side edges. The proximal face and distal face are coupled to the proximal edges or distal edges of the two side faces and bottom face to form an obtuse angle. A first of the side edges of the side faces is coupled to the side edges of the bottom face. A coupler and a locking device are coupled to a second of the side edges of the side faces. The coupler and locking device couple the structure to a second structure with the second of the side edges of the side faces abutting.

Abstract: The invention relates to a monomer-based condensation product, wherein the monomers comprising at least one monomer having an aldehyde moiety and at least one monomer having a ketone moiety, which is carrying at least one non-aromatic moiety and the condensation product comprises at least one moiety from the series of phosphono, sulphino, sulpho, sulphamido, sulphoxy, sulphoalkyloxy, sulphinoalkyloxy and phosphonooxy groups and/or salts thereof, wherein the monomers further comprising gallic acid. Additionally disclosed are the preparation and the use of these condensation products in chemical products for the construction industry.

Abstract: A dispensing device (10) capable of dispensing both frothed and non-frothed liquids, the dispensing device having in order a fluid transport medium (20) defining a flow channel (25), a trigger controlled liquid flow regulator (30) defining a flow channel (35) through which fluid may flow when the trigger (37) is in one position but not when the trigger is in another position, a flow block (50) defining a flow channel (55) in fluid communication with a gas channel (65) and removably attached to the flow regulator, a flow restriction orifice (40) between the flow block and the flow regulator (30), a mixing block (70) defining a flow channel (75) containing mixing elements and optionally stabilization (80) and extension blocks each containing a flow channel (85) wherein each flow channel is in fluid communication with one another.

Abstract: A pre-mixed mortar, stucco or masonry composition includes from 30 percent to 72 percent masonry sand by weight, from 20 percent to 50 percent concrete sand by weight, from 15 percent to 20 percent slag cement by weight, from 1 percent to 4 percent acetic acid by weight, from 3 percent to 10 percent fly ash by weight, from 1 percent to 5 percent clay bentonite by weight, from 1 percent to 5 percent calcium oxide by weight, and from 3 percent to 10 percent sodium carbonate by weight.

Abstract: A well cementing composition comprises water, an inorganic cement, a gas generating agent and a gas stabilizer. The gas generating agent may contain materials that release hydrogen gas, carbon dioxide gas or nitrogen gas or combinations thereof. The gas stabilizer comprises an aqueous mixture comprising polyglycols, oxyalkylates and methanol, or coco trimethyl ammonium chloride, or a mixture comprising ammonium fatty alcohol ether sulfate and ethylene glycol monobutyl ether, or combinations thereof. When used to cement a subterranean well, the compositions improve the compressive strength, increase the rate at which compressive strength develops, preserve cement homogeneity, or enhance cement expansion or a combination thereof.

Abstract: A concrete mixture for forming a breathable concrete. The mixture comprises aggregate particles and a paste comprising water, cement or cement substitute, and plasticizer. The plasticizer controls the viscosity of the paste such that the paste forms a substantially uniform layer coating the particles, with the coated particles in contact, while allowing spaces to be retained there between. These spaces interconnect forming channels through the concrete, allowing air to permeate there through such that the concrete exhibits good dynamic insulation properties, whist retaining structural strength.

Abstract: A pre-mixed mortar, stucco or masonry composition includes from 70 to 80 percent sand and from 20 to 30 percent of a light-weight cement mix composition. The light-weight cement mix composition comprises either slag cement, gypsum or a combination of slag cement and gypsum; Portland cement; silicon dioxide; calcium stearate; and metakaolin.

Abstract: A variety of methods and compositions are disclosed, including, in one embodiment, a method of cementing in a subterranean formation, comprising: providing a set-delayed cement composition comprising water, pumice, hydrated lime, and a set retarder; activating the set-delayed cement composition; introducing the set-delayed cement composition into a subterranean formation; and allowing the set-delayed cement composition to set in the subterranean formation.

Abstract: The present invention relates to a system and method for the production of gypsum board using starch pellets. In accordance with the present disclosure, the starch necessary for board formation is provided in the form of starch pellets. These pellets are mixed with a gypsum slurry in a mixer. The pellets are initially insoluble and do not dissolve. However, during subsequent drying stages, the pellets become soluble and dissolve into the gypsum phase. This both provides the desired starch component and also results in the formation of voids within the set gypsum.

Abstract: A method of making a rapid setting lightweight homogeneous foamed fly ash based cementitious aggregate composition with improved compressive strength for products such as panels is disclosed. The method mixes fly ash, alkali metal salt of citric acid, foaming agent for entraining air, optional foam stabilizing agent, a calcium sulfate such as stucco or gypsum, and water. Compositions are also disclosed which include mixtures of fly ash, particularly Class C fly ash alone or in mixtures with Class F fly ash, alkali metal salts of citric acid, foaming agents, a calcium sulfate such as calcium sulfate dihydrate or hemihydrate and an optional portland cement.

Abstract: Disclosed are cementitious product, as well as cementitious slurry, and method of forming the product. To reduce density in the cementitious product, foam is included in the slurry and in the method of forming the product. The slurry includes cementitious particles, water, and air bubbles such as from compressed air. Instead of using detergent chemistry at the gas/water interface of bubbles, the present invention uses a surface modifying agent for the cementitious particles in the slurry. The modified particles act to produce stable foam in the slurry. As an example mode of introduction, the surface modifier can be added (e.g., as solid or solution) directly into a bulk cementitious slurry that forms the product. As another example, the surface modifier can be added in a separate solution with water, air bubbles, and cementitious particles that serve as additive to the main cementitious slurry, where the separate solution is then added to the main cementitious slurry.

Abstract: A particulate material for the production of a cement foam which material includes particles including, attached to the particle surface, a surfactant which renders the particles hydrophilic, the surfactant including a moiety which is hydrolysable under alkaline conditions, which surfactant, after loss of the moiety by alkaline hydrolysis, renders the particles partially hydrophobic.

Abstract: A pre-mixed mortar, stucco or masonry composition includes from 70 to 80 percent sand and from 20 to 30 percent of a light-weight cement mix composition that comprises either slag cement, Gypsum or a combination of slag cement and gypsum; Portland cement; clay; and polystyrene.

Abstract: A variety of methods and compositions are disclosed, including, in one embodiment a method a cementing in a subterranean formation comprising: providing a set-delayed cement composition comprising water, pumice, hydrated lime, and a set retarder; foaming the set-delayed cement composition; activating the set-delayed cement composition; introducing the set-delayed cement composition into a subterranean formation; and allowing the set-delayed cement composition to set in the subterranean formation. Additional methods, foamed set-delayed cement composition, and systems for cementing are also provided.

Abstract: An application for a pre-mixed mortar, stucco or masonry composition includes a approximately 75% sand and 25% of a light-weight cement mix comprising slag cement, ground granulated blast furnace slag, sodium tall oil, sodium stearate, sodium C14-16 Alpha Olefin, linear alkyl benzene; and silicon dioxide.

Abstract: The use of hydrolysates of glutamine-rich proteins for use as air entraining agents in building material compounds.

Abstract: The present invention discloses compositions and methods wherein air entrained in cementitious materials at least one air-entraining cement additive is detrained using an ethoxylated, propoxylated fatty alcohol or alkylphenol having robustness for withstanding the harsh temperature and mechanical shearing effects of cement grinding mills. Exemplary air-entraining cement additives include a tertiary alkanolamine, a lignosulfonic acid or salt thereof, naphthalene sulfonate formaldehyde condensate, melamine sulfonate formaldehyde condensate, a glycol, a glycerin, or mixtures thereof.

Abstract: A foamed cement composition is disclosed for utilization in performing a variety of well cementing operations, and to methods for making and using same. The foamed cement composition basically includes a cement, water sufficient to form a pumpable slurry, a gas sufficient to foam the slurry, a foaming agent and optionally a foam stabilizing agent.

Abstract: The invention relates to CO2 capturing binder with an amortized environmental cost, the method of manufacture thereof by means of selecting, purifying and optimizing the carbide lime paste for use as a cementing material, and aggregates for the manufacture of lime paints and slurries, stuccos, mortars and concretes having multiple applications in the construction industry, in architectural restoration, in public works and land conditioning, object of the present invention. It is basically characterized in that the raw material is the residue in the form of sludge generated in the industrial manufacture of acetylene (C2H2) from calcium carbide (CaC2) the fundamental component of which is calcium hydroxide (Ca(OH)2) in highly reactive nanometric formations treated in a specific manner according to the invention.

Abstract: An application for a pre-mixed mortar, stucco or masonry composition includes a approximately 75% sand and 25% of a light-weight cement mix comprising a cement (either Portland cement or Gypsum), ground granulated blast furnace slag, sodium tall oil, sodium stearate, sodium C14-16 Alpha Olefin, linear alkyl benzene; and silicon dioxide.

Abstract: The present invention relates to a system and method for the production of gypsum board using starch pellets. In accordance with the present disclosure, the starch necessary for board formation is provided in the form of starch pellets. These pellets are mixed with a gypsum slurry in a mixer. The pellets are initially insoluble and do not dissolve. However, during subsequent drying stages, the pellets become soluble and dissolve into the gypsum phase. This both provides the desired starch component and also results in the formation of voids within the set gypsum.

Abstract: The invention provides a set gypsum-containing product having increased resistance to permanent deformation and a method for preparing it comprising forming a mixture of a calcium sulfate material, water, and an appropriate amount of one or more enhancing materials chosen from condensed phosphoric acids, each of which comprises 2 or more phosphoric acid units; and salts or ions of condensed phosphates, each of which comprises 2 or more phosphate units. The mixture is then maintained under conditions sufficient for the calcium sulfate material to form a set gypsum material.

Abstract: A wall repair compound useful for filling and repairing cracks, holes, and other imperfections in a wall surface includes a conventional filler material, a conventional binder material, and a dust reducing additive which reduces the quantity of airborne dust particles generated when sanding the hardened joint compound. Airborne dust reducing additives include oils, surfactants, solvents, waxes, and other petroleum derivatives. The additive can be added to conventional ready-mixed joint compounds and to setting type joint compounds. A method of reducing the quantity of airborne dust generated when sanding a fully hardened joint compound includes mixing a sufficient quantity of the dust reducing additive with the joint compound prior to when the joint compound has been applied to the wall.

Abstract: A treatment process for the production of a hydraulic composition with entrained air including at least one admixture and a constituent including carbonaceous materials, the process including: obtaining a representative value of the adsorption of probe molecules by the carbonaceous materials; and producing the hydraulic composition or treating the constituent with a quantity of admixture which depends on the value.

Abstract: A foamed cement composition is disclosed for utilization in performing a variety of well cementing operations, and to methods for making and using same. The foamed cement composition basically includes a cement, water sufficient to form a pumpable slurry, a gas sufficient to foam the slurry, a foaming agent and optionally a foam stabilizing agent.

Abstract: A system for self-repairing matrices such as concrete or cementitous matrices, polymeric matrices, and/or fibrous matrices, including laminates thereof. The system includes repair agents retained in and/or on vessels, such as hollow fibers, within the matrix. Upon impact, the vessel rupture, releasing the chemicals. For multi-layer laminates, the systems provides a total dynamic energetic circulation system that functions as an in situ fluidic system in at least one layer or area. The energy from the impact ruptures the vessels to release the chemical(s), and mixes the chemical(s) and pushes the chemical(s) and/or resulting compound through the matrix. The repair agents can withstand high temperatures, such as the heat of processing of many laminates, e.g., 250-350° F.

Abstract: An application for a pre-mixed mortar, stucco or masonry composition includes a approximately 75% sand and 25% of a light-weight cement mix comprising a cement (either Portland cement or hydraulic cement), fly ash, sodium tall oil, sodium stearate, sodium C14-16 Alpha Olefin, linear alkyl benzene; and silicon dioxide.

Abstract: Disclosed are wax emulsion modifiers for concrete and cement formulations and methods for preparing same. The modifiers are applicable to pervious concrete, used in residential areas, parking lots and parks to more effectively manage storm waters and improve environmental practices. This invention also relates to conventional Portland cement concrete mix designs with little to no sand, which provide improved workability, low hydration rates without sacrificing strength while achieving high levels of porosity for water transmission.

Abstract: One or more of these or other problems are improved using a method of making a strong gypsum panel which includes a method for forming a hardened shell structure at the interface of a foamed bubble and a gypsum slurry. A strengthening component is selected from the group consisting of set accelerators, water soluble polyphosphate salts, blends of water soluble polyphosphate salts with starch, boric acid, fibers, glycerin or combinations thereof. The strengthening component is combined with a foaming agent and with water to form an aqueous soap mixture. Foam is generated from the aqueous soap mixture, and added to a gypsum slurry. Allowing the strengthening component to contact the soap bubbles prior to addition of the foam to the gypsum slurry allows the strengthening component to preferentially contact the soap film rather than be dispersed through the entire slurry.

Abstract: A method of making a rapid setting lightweight homogeneous foamed fly ash based cementitious aggregate composition with improved compressive strength for products such as panels is disclosed. The method mixes fly ash, alkali metal salt of citric acid, foaming agent for entraining air, optional foam stabilizing agent, a calcium sulfate such as stucco or gypsum, and water. Compositions are also disclosed which include mixtures of fly ash, particularly Class C fly ash alone or in mixtures with Class F fly ash, alkali metal salts of citric acid, foaming agents, a calcium sulfate such as calcium sulfate dihydrate or hemihydrate and an optional portland cement.

Abstract: Additive particles may be employed in sufficient amounts to impart superhydrophobicity to a coating system in which the additive particles are incorporated. The additive particles include carrier microparticles and a dense plurality of nanoparticles adhered to the surfaces of the carrier microparticles (e.g., preferably by electrostatic deposition or covalent bonding). The additive particles are advantageously incorporated into a coating material (e.g., a polymeric material) in amounts sufficient to render a substrate surface superhydrophobic when coated with the coating material. The substrate may be rigid (e.g., glass, ceramic or metal) or flexible (e.g., a polymeric film or sheet or a fabric). In some preferred embodiments, both the microparticle and nanoparticles are formed of silica and are surface treated with a hydrophobic treatment so as to impart superhydrophobic properties thereto.

Abstract: Porogen containing calcium phosphate cement compositions are provided. Aspects of the cement compositions include a dry calcium phosphate reactant component, a setting fluid component and a porogen component. The porogen component includes at least first and second porogens having different pore forming profiles. Aspects of the invention include combining the cement components to produce a settable composition. Aspects of the invention further include the settable compositions themselves as well as kits for preparing the same. Methods and compositions as described herein find use in a variety of applications, including hard tissue repair applications.

Abstract: A silica cement blend having an insulating, fire retarding and high temperature characteristic capable of withstanding temperatures ranging from ambient to greater than 40000 F without degradation of the concrete structure. In addition to its high temperature capabilities the blend can be produced as ultra light weight to heavy weight concrete. The silica based mixture when added to cementitious materials such as Portland cement, Class C Fly Ash, silica fume and other cementitious materials. Presented also are methods for reducing fire damage by coating interior/exterior walls, ceiling, and roofs of a building with a water based latex coating containing a fire retardant material and low heat conductivity silicas. Methods for painting internal/external walls, ceilings, and roof are also presented.

Abstract: A self-foaming bone cement is described herein. In one variation, the bone cements include a self setting calcium phosphate cement formulation which when cured, forms macroscopic pores of varying sizes and densities with sufficient surface area to provide substantial regions for bone turnover.

Abstract: A lightweight structural concrete is composed of coarse structural aggregate sized between ¼? to ½? occupying 15% to 25% of total concrete volume, large non-structural lightweight aggregate such as expanded polystyrene bead of a particular size distribution and volume amount, small size non-structural lightweight aggregate or entrained air cells of another specific size distribution and volume amount, and a dense cementitious composition comprising cement binder, pozzolan, and fine structural filler no larger than concrete sand ASTM C33.

Abstract: An application for a pre-mixed mortar, stucco or masonry composition includes a approximately 75% sand and 25% of a light-weight cement mix comprising a cement (either Portland cement or hydraulic cement), hydrous lime, sodium tall oil, sodium stearate, sodium C14-16 Alpha Olefin, linear alkyl benzene; and silicon dioxide.