Slag Containing (e.g., Blast Furnace Slag, Etc.) Patents (Class 106/714)
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Publication number: 20110290154Abstract: A cementitious composition for high density, low porosity sheet-form building materials having solid surfaces is comprised of cement, pozzolans, and a high percentage of fine and/or coarse glass aggregate.Type: ApplicationFiled: August 12, 2011Publication date: December 1, 2011Applicant: POLYCOR VETRAZZO, INC.Inventor: Donald Martin McPherson
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Publication number: 20110136946Abstract: Slurry composition for ground improvement is obtained from cement, water and an admixture. The slurry composition cement is of a kind prepared by using blast-furnace slag cement of a specified type as the cement at a water/blast-furnace slag cement mass ratio of 40-250% and contains the admixture in an amount of 0.1-5 mass parts for 100 mass parts of the blast-furnace slag cement. The blast-furnace slag cement of the specified type contains blast-furnace slag fine particles with fineness 3000-13000 cm2/g in an amount of 60-80 mass % and portland cement in an amount of 20-40 mass % for a total of 100 mass %.Type: ApplicationFiled: February 16, 2011Publication date: June 9, 2011Inventors: Takao Kono, Toshio Yonezawa, Eiji Sato, Tomonori Yoshida, Mitsuo Kinoshita, Shinji Tamaki
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Patent number: 7905956Abstract: A fiber reinforced cement composition having the following raw material composition is provided to manufacture a fiber reinforced cement product which is excellent in bending strength, dimension stability, handling property, flexibility performance, and processability such as nail performance, as well as to provide a process for manufacturing the product. Namely, the fiber reinforced cement composition comprises a hydraulic inorganic material, a siliceous material and a woody reinforcement in a mass ratio of CaO to SiO2 contained in the hydraulic inorganic material and the siliceous material in the raw materials in a range of from 23:77 to 60:40.Type: GrantFiled: February 15, 2006Date of Patent: March 15, 2011Assignee: Nichiha CorporationInventors: Kazuo Utagaki, Tadashi Sugita, Satoshi Takayama
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Patent number: 7883576Abstract: An inorganic binder composition has a first constituent which is a poly(sialate) or a poly(sialate-siloxo) admixed with a second constituent which has one or more of: fly ash F, fly ash C, fumed silica, Al2O3, pozzolan, ground slag, nepheline syenite, anhydrous aluminum silicate, hydrous aluminum silicate, hydrous sodium hydroxide, silicic acid, potassium salt, and sodium salt. The binder is used to recycle and reuse revert materials from metal smelting operations.Type: GrantFiled: January 29, 2007Date of Patent: February 8, 2011Inventor: Douglas C Comrie
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Publication number: 20110023756Abstract: A binder for mine tailings, alluvial sand and other aggregate used as a backfill for an underground void comprises ferrous slag, cement kiln dust and/or lime kiln dust, and Portland cement and/or lime; the binder displays strength characteristics better than or comparable to those achieved with conventional binders based on Portland cement or Portland cement and slag.Type: ApplicationFiled: October 8, 2010Publication date: February 3, 2011Applicant: LAFARGE CANADA INC.Inventor: Brian O'Hearn
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Publication number: 20110017101Abstract: The present invention relates to a process for producing a granular material 26 for mixing with at least a hydraulic binding agent and with water to produce mortar or concrete. This process comprises at least an aggregation step and a carbonation step. In the aggregation step, steel slag particles from at least a fine fraction 24 of steel slag, in particular a fine fraction of steel slag containing a significant amount of ?-dicalcium silicate, are aggregated into larger grains so as to form a coarser granular material 25. In the carbonation step, said aggregated particles in said coarser granular material 25 are carbonated by means of carbon dioxide so as to produce a carbonated granular material 26. The present invention also relates to a carbonated granular material of aggregated steel slag particles containing a significant amount of ?-dicalcium silicate, in particular at least 3 wt. %, preferably at least 5 wt. % and more preferably at least 7 wt.Type: ApplicationFiled: January 15, 2009Publication date: January 27, 2011Inventors: Evelyne Nguyên, Dirk Van Mechelen, Philippe Descamps
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Publication number: 20100294170Abstract: A method for producing multi-component cements with the following procedural steps: one component B of the multi-component cement is ground in a grinding installation MB; Portland cement is ground as component A in a cement grinding installation MA; the mechanically discharged grinding stock of the grinding installation MB is supplied to the inlet of a dynamic classifier with adjusted separation cut; the Portland cement is also supplied to the inlet of the dynamic classifier of the grinding installation MB, and the oversized material of the dynamic classifier of the grinding installation MB is recycled to the inlet of the grinding installation MB, whereas the fine product of the dynamic classifier forms the multi-component cement.Type: ApplicationFiled: September 23, 2008Publication date: November 25, 2010Applicant: HOLCIM TECHNOLOGY LTDInventors: Paul Clemens, Dietmar Espig
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Publication number: 20100242805Abstract: A method for the production of Portland slag cement and blast furnace cement by two-step grinding, comprising the following steps: a) Portland cement clinker is charged into a first mill for preliminary grinding, the cement mill (24), b) the delivery material of the cement mill is supplied directly and/or via an intermediate reservoir into the inlet of a dynamic classifier, c) slag meal or slag grit is additionally supplied into the inlet of the dynamic classifier, d) oversized material discharged from the dynamic classifier is supplied for pulverising into the inlet of a second mill, e) the delivery material of the second mill is fed into the inlet of the dynamic classifier, and f) sulphate carrier is supplied either to the first mill, to the inlet of the dynamic classifier or to the inlet of the second mill, and g) the fine material of the dynamic classifier is supplied to a reservoir.Type: ApplicationFiled: September 24, 2008Publication date: September 30, 2010Applicant: HOLCIM TECHNOLOGY LTDInventors: Paul Clemens, Dietmar Espig
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Publication number: 20100212551Abstract: A lightweight structural concrete includes a hydraulic binder; effective water; a superplasticizer; and aggregates; the concrete having a density in the fresh state varying from 1.40 to a Dmax value calculated according to formula (I) Dmax=1.58+(a×AM) in which “a” represents a coefficient for which the value is equal to 1; “AM” represents the mass percentage of the amorphous materials contained in 1 m3 of fresh concrete; the concrete having a maximum fresh state density Dmax less than or equal to 1.85; the concrete having a Weffective/L ratio varying from 0.19 to 0.Type: ApplicationFiled: October 10, 2008Publication date: August 26, 2010Applicant: LAFARGEInventors: Sylvain Meille, Emmanuel Bonnet, Gilles Chanvillard, Arnaud Schwartzentruber
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Publication number: 20100154678Abstract: The use of silicate as a retarder enhancer at appropriate levels to enhance the retarding effect of retarders at high temperatures encountered downhole while accelerating the set of cement at lower temperatures encountered near to the surface.Type: ApplicationFiled: December 7, 2009Publication date: June 24, 2010Inventors: Bruno Drochon, Sylwia Komocki, Michel Michaux
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Patent number: 7708825Abstract: The technical field of the invention belongs to concrete and cement. The invention relates to a sialite binary wet cement and its package, transportation, storage and application. The sialite binary wet cement is composed of a “female body” as a primary component and a “male body” as a secondary component both of which are produced, stored, and transported separately, and are mixed together when they are used, wherein the “female body” and the “male body” each have a specific surface area of 2800-7500 cm2/g, the “female body” is mainly composed of inorganic cementitious materials and water, and it is in slurry, paste or wet powder form during the whole period of its production, storage, transportation and usage; the “male body” is mainly composed of inorganic cementitious materials, and it can be a wet form or a dry powder form. When they are used, the “female body” and the “male body” are mixed together with a small amount of regulating agents.Type: GrantFiled: December 24, 2003Date of Patent: May 4, 2010Assignee: Tsinghua UniversityInventors: Henghu Sun, Weirui Xu, Guangju Gai, Shuqin Li
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Patent number: 7708826Abstract: A cementitious slurry comprising fly ash having a predominant particle size of up to about 10 microns, and/or aluminous material having a predominant particle size of up to about 150 microns. The additive acts as a water reduction agent and can replace either wholly or partially a conventional plasticizer.Type: GrantFiled: August 21, 2008Date of Patent: May 4, 2010Assignee: James Hardie Technology LimitedInventors: Basil Naji, Milton O'Chee
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Publication number: 20100101458Abstract: Mixed cement containing mainly ground granulated blast furnace slag with an alumina ratio of 12 to 17.5 mass % and Portland cement, wherein a ratio of mixture of the ground granulated blast furnace slag is made 10 to 60 mass % and wherein plaster having a specific surface area of 7000 cm2/g or more is mixed in by a ratio of 2 to 4 mass % converted to SO3 mass. By using this mixed cement as a concrete material, it is possible to suppress expansion of the concrete even if in contact with soil containing residual sulfates over a long period.Type: ApplicationFiled: March 6, 2008Publication date: April 29, 2010Inventors: Tetsuharu Ibaraki, Yukihiko Nagao
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Patent number: 7677786Abstract: There is provided a process for producing concrete, comprising: in producing concrete, previously providing at least one premix composition for a concrete mix, which has been measured and prepared by automatic control means according to properties required of the concrete; and kneading and mixing the previously provided premix composition for a concrete mix with cement, coarse aggregate, fine aggregates, and water.Type: GrantFiled: December 20, 2005Date of Patent: March 16, 2010Assignee: Yugen Kaisha SanblenInventors: Shinji Uno, Haruyo Uno
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Patent number: 7674332Abstract: An embodiment of the present invention includes a method of cementing in a subterranean formation comprising: providing an extended settable composition comprising hydraulic cement, cement kiln dust, water, and a set retarding additive, wherein the extended settable composition is capable of remaining in a pumpable fluid state for at least about 1 day; adding a cement set accelerator to the extended settable composition; introducing the extended settable composition into a well bore; and allowing the extended settable composition to set. Another embodiment of the present invention includes a method of cementing in a subterranean formation comprising: providing an extended settable composition comprising hydraulic cement, cement kiln dust, water, and a set retarding additive; storing the extended settable composition; adding a cement set accelerator to the extended settable composition; introducing the extended settable composition into a well bore; and allowing the extended settable composition to set.Type: GrantFiled: January 7, 2009Date of Patent: March 9, 2010Assignee: Halliburton Energy Services, Inc.Inventors: Craig W. Roddy, Jilen Chatterji, Bobby J. King, D. Chad Brenneis
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Patent number: 7658794Abstract: This invention relates to a formulation with the addition of low density additives of volcanic ash, hollow ceramic microspheres or a combination of microspheres and volcanic ash or other low density additives into cementitious cellulose fiber reinforced building materials. This formulation is advantageously lightweight or low density compared as compared to current fiber cement products without the increased moisture expansion and freeze-thaw degradation usually associated with the addition of lightweight inorganic materials to fiber cement mixes. The low density additives also give the material improved thermal dimensional stability.Type: GrantFiled: April 15, 2003Date of Patent: February 9, 2010Assignee: James Hardie Technology LimitedInventors: James A. Gleeson, Kalynne H. Paradis, Brian P. Sloane, David L. Melmeth, Dean M. Seligman
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Publication number: 20100000346Abstract: The invention relates to an expanded concrete composed of binder-containing mixtures, preferably having binders composed of Portland cement as specified in DIN EN 197 or of mixtures of hydraulic, latent-hydraulic and/or pozzolanic binders, having binders, water with a fraction of 20-60% by mass based on the mass of the binder in the mixture, chemical gas-forming agent, preferably in the form of aluminium powder, at 0.05-0.25% by mass, based on the mass of the binder, for forming mostly air pores in the expanded concrete, wherein the gas-forming agent in the form of a powder forms a mixture of different particle sizes, concrete additives such as in particular microsilica and/or flyash with a fraction of 0.5-25% by mass, based on the mass of the binder, concrete admixtures of mostly liquefying character and at a fraction of 0.Type: ApplicationFiled: July 24, 2007Publication date: January 7, 2010Inventors: Armin Just, Bernhard Middendorf, Juergen Neisecke
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Publication number: 20090305019Abstract: A concrete composition includes: a hydraulic binder component which includes cement, particulate materials having a size of less than 200 ?m, and an expansive agent; granular materials having a size (D50) greater than 200 ?m; a shrinkage reducing agent; a superplasticizer; and water; wherein the water to hydraulic binder ratio is from 0.1 to 0.5 by weight, the shrinkage reducing agent is present at 0.1 to 1.0% by weight of binder, and the particulate materials are present in a concentration of from 10 to 80% by total weight of binder.Type: ApplicationFiled: September 19, 2007Publication date: December 10, 2009Applicant: LafargeInventors: Gilles Chanvillard, Sandra Boivin, Jean-Philippe Thierry, Frederic Guimbal, Denis Garcia
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Patent number: 7537655Abstract: Embodiments of the invention provide a slag manufactured aggregate suitable for inclusion in one or more of concrete, precast concrete, cellular concrete, or precast cellular concrete. Concretes, precast concretes, cellular concretes, and precast cellular concretes comprising the slag manufactured aggregate are also included in embodiments of the invention. Methods of making the foregoing aggregates and concretes are also included herein.Type: GrantFiled: July 17, 2007Date of Patent: May 26, 2009Assignee: Excell Technologies, LLCInventor: William V. Abbate
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Patent number: 7527689Abstract: A cement admixture and a cement composition having a carbonation suppressing effect and a heat-of-hydration suppressing effect are provided. A cement admixture containing one or more non-hydraulic compounds selected from the group consisting of ?-2CaO.SiO2, ?-CaO.SiO2 and calcium magnesium silicate, a cement composition containing said admixture, and a carbonation suppressing method by use of said cement admixture or cement composition. According to the present invention, a remarkable carbonation suppressing effect can be obtained particularly when used in portland blast-furnace slag cement. This leads to an effective use of steelmaking slag and the like, and the load of clinker can be reduced, so that a cement composition of a low environmental load type can be attained. Further, this is suitable for cements in conformity with the EN standards, which are used in civil engineering and building industries.Type: GrantFiled: October 24, 2007Date of Patent: May 5, 2009Assignee: Denki Kagaku Kogyo Kabushiki KaishaInventors: Minoru Morioka, Takayuki Higuchi, Hiroyuki Ohashi, Yasuhiro Nakashima
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Patent number: 7491268Abstract: A slag cement includes ground granulated blast furnace slag and ground limestone combined in a predetermined weight ratio. Limestone and granulated blast furnace slag (GBFS) are fed to a grinding apparatus in a ratio of about 3-5% limestone by weight. The limestone is a cheaper raw material than the GBFS, resulting in a reduction in production costs for the slag cement. Moreover, the addition of limestone to the GBFS surprisingly results in improved compressive strength.Type: GrantFiled: April 18, 2005Date of Patent: February 17, 2009Assignee: Slagcem LLCInventor: Lawrence L. Hoffis
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Patent number: 7470321Abstract: The invention relates to composition particularly suitable for squeeze cementing operations at temperature above 160 ° C. This composition comprises an aqueous base, a liquid set-retarder and a solid phase including a blend of micro fine alumina, micro fine silica and a micro fine cementitious material.Type: GrantFiled: January 30, 2006Date of Patent: December 30, 2008Assignee: Schlumberger Technology CorporationInventors: Keng Seng Chan, Youssef Elmarsafawi
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Patent number: 7465350Abstract: A hydraulic composition of the present invention includes (A) 100 parts by weight of cement having a Blaine specific surface area of 2,500 to 5,000 cm2/g, (B) 10 to 40 parts by weight of fine particles having a BET specific surface area of 5 to 25 m2/g, and (C) 15 to 55 parts by weight of inorganic particles having a Blaine specific surface area which is 2,500 to 30,000 cm2/g and which is larger than that of the cement. The inorganic particles (C) may comprise 10 to 50 parts by weight of inorganic particles (C1) having a Blaine specific surface area of 5,000 to 30,000 cm2/g and 5 to 35 parts by weight of inorganic particles (C2) having a Blaine specific surface area of 2,500 to 5,000 cm2/g.Type: GrantFiled: May 29, 2002Date of Patent: December 16, 2008Assignee: Taiheiyo Cement CorporationInventors: Masami Uzawa, Tetsuro Hyodo
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Patent number: 7459020Abstract: A cement admixture of a low environmental load type, capable of reducing hexavalent chromium, having a small slump loss or heat of hydration, hardly neutralized and capable of suppressing autogenous shrinkage to a low level; a cement composition; and cement concrete employing it, are presented. The cement admixture comprises a slowly cooled slag powder which contains melilite as the main component and which has a carbon dioxide absorption of at least 2%, has a CO2 absorption of at least 2%, has a loss on ignition of at most 5%, contains at least 0.5% of sulfur present as non-sulfuric acid form sulfur and/or has a concentration of non-sulfuric acid form sulfur to elute, of at least 100 mg/l, and further, preferably, has a degree of vitrification of at most 30%, a melilite lattice constant a of from 7.73 to 7.82 and/or a Blaine specific surface area of at least 4,000 cm2/g.Type: GrantFiled: June 7, 2002Date of Patent: December 2, 2008Assignee: Denki Kagaku Kogyo Kabushiki KaishaInventors: Minoru Morioka, Yasuhiro Nakashima, Takayuki Higuchi, Mitsuo Takahashi, Kenji Yamamoto, Etuo Sakai, Masaki Daimon
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Publication number: 20080282936Abstract: A cement admixture and a cement composition having a carbonation suppressing effect and a heat-of-hydration suppressing effect are provided. A cement admixture containing one or more non-hydraulic compounds selected from the group consisting of ?-2CaO.SiO2, ?-CaO.SiO2 and calcium magnesium silicate, a cement composition containing said admixture, and a carbonation suppressing method by use of said cement admixture or cement composition. According to the present invention, a remarkable carbonation suppressing effect can be obtained particularly when used in portland blast-furnace slag cement. This leads to an effective use of steelmaking slag and the like, and the load of clinker can be reduced, so that a cement composition of a low environmental load type can be attained. Further, this is suitable for cements in conformity with the EN standards, which are used in civil engineering and building industries.Type: ApplicationFiled: October 24, 2007Publication date: November 20, 2008Applicant: Denki Kagaku Kogyo Kabushiki KaishaInventors: Minoru MORIOKA, Takayuki Higuchi, Hiroyuki Ohashi, Yasuhiro Nakashima
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Patent number: 7445668Abstract: The invention relates to a hydraulic binder containing, in percentage by weight: from 1.1 to 9% of tricalcium aluminate from 1.5 to 13.5% of tetracalcium ferroaluminate from 0.5 to 1.5% of dodecacalcium heptaaluminate from 0.5 to 1.5% of tetracalcium trialuminate sulphate from 0 to 0.8% of dicalcium silicoaluminate from 5 to 70% of pozzolanic material(s) from 0 to 6% of calcium sulphate the remainder being composed of the non-aluminous constituents of at least one Portland-type clinker. It also relates to concretes or mortars prepared using a binder of this type.Type: GrantFiled: October 16, 2006Date of Patent: November 4, 2008Assignee: VICATInventor: Denis Sommain
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Patent number: 7410537Abstract: Accordingly, the present invention provides an improved process for the production of Portland slag cement using granulated blast furnace slag, which comprises: (viii) forming of cement clinker by known process, (ix) ball-milling of cement clinker for a period ranging between 30-60 minutes in dry condition, (x) reducing size of granulated blast furnace slag by any process to obtain the size in the range between 210 to 100 ?m for using as feed for attrition mill, (xi) wet milling of granulated blast furnace slag for a period ranging between 5-15 minutes in an attrition mill using granulated blast furnace slag to water ratio in the range of 1:1 to 1:2 and granulated blast furnace slag to grinding bail ratio in the range of 1:5 to 1:15, (xii) removing water from the slurry obtained after attrition milling by known process, (xiii) drying of the obtained slurry by known process, (xiv) mixing intimately of: attrition milled slag obtain in step (vi) in the range of: 50 to 95% by weight ball-milled clinker obtainType: GrantFiled: July 25, 2006Date of Patent: August 12, 2008Assignee: Council of Scientific & Industrial ResearchInventors: Rakesh Kumar, Sanjay Kumar, Amitava Bandopadhaya, Surya Pratap Mehrotra
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Patent number: 7396403Abstract: Concrete products and dry concrete mixes comprise cement, acrylic coated carbon fibers, and any optional components such as silica fumes, slag, stone, sand, and/or other aggregates. Preferably, the acrylic coated carbon fibers have a length of about 2½ inches to about 6 inches. A method of reinforcing concrete comprises mixing the cement, the acrylic coated carbon fibers, any optional components (such as silica fumes, slag, stone, sand, and/or other aggregates), and water to form a cement slurry, and letting the slurry set to cure the cement and form bonds between the cement and the carbon fibers, thereby obtaining reinforced concrete.Type: GrantFiled: February 17, 2006Date of Patent: July 8, 2008Assignee: Ogden Technologies, Inc.Inventor: J. Herbert Ogden
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Patent number: 7387674Abstract: Disclosed herein are a method for solidifying soil and industrial waste and a solidified material prepared thereby. The solidified material of soil and industrial waste is prepared by adding 2-6 parts by weight of a 3-5-fold dilution of a solidifying agent and 3-15 parts by weight of cement to 100 parts by weight of soil, industrial waste or a mixture of two or more thereof. The solidified material prepared according to this method has excellent density, strength, elasticity and durability, and thus can be used as a substitute for stone material. Also, it can be advantageously used in high-temperature and high-humidity areas, because external impact or pressure is relieved because it is absorbed by asphalt.Type: GrantFiled: June 27, 2007Date of Patent: June 17, 2008Inventor: Kap Sok Yi
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Publication number: 20080066652Abstract: A cement mix suitable for blocking or plugging an abandoned pipeline or back filling a mine shaft, tunnel or excavations contains Portland cement or a cement blend of two components selected from Portland cement, fly ash, pozzolan, slag, silica fume and gypsum; diatomaceous earth; zeolite and an inorganic salt accelerator. The cement mix may further contain an alkali metasilicate and/or alkali silicate. A cementitious slurry, formulated from the cement mix, may have a density less than or equal to 1500 kg/m3, and exhibits good compressive strength.Type: ApplicationFiled: September 14, 2006Publication date: March 20, 2008Inventors: Michael Fraser, Luverne E. W. Hogg
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Publication number: 20080022903Abstract: Accordingly, the present invention provides an improved process for the production of Portland slag cement using granulated blast furnace slag, which comprises: (viii) forming of cement clinker by known process, (ix) ball-milling of cement clinker for a period ranging between 30-60 minutes in dry condition, (x) reducing size of granulated blast furnace slag by any process to obtain the size in the range between 210 to 100 ?m for using as feed for attrition mill, (xi) wet milling of granulated blast furnace slag for a period ranging between 5-15 minutes in an attrition mill using granulated blast furnace slag to water ratio in the range of 1:1 to 1:2 and granulated blast furnace slag to grinding bail ratio in the range of 1:5 to 1:15, (xii) removing water from the slurry obtained after attrition milling by known process, (xiii) drying of the obtained slurry by known process, (xiv) mixing intimately of: attrition milled slag obtain in step (vi) in the range of: 50 to 95% by weight ball-milled clinker obtainType: ApplicationFiled: July 25, 2006Publication date: January 31, 2008Inventors: Rakesh Kumar, Sanjay Kumar, Amitava Bandopadhaya, Surya Pratap Mehrotra
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Patent number: 7294193Abstract: Cementitious materials including slag and geopolymer can be added to conventional cement compositions, such as Portland cement, as a partial or total replacement for conventional cement materials. The slag may comprise silicates and/or oxides of calcium, silicon, magnesium, iron, aluminum, manganese, titanium, sulfur, chromium and/or nickel. The geopolymer may comprise aluminum silicate and/or magnesium silicate. In a preferred embodiment, curing of concrete materials by the action of water on the cementitious materials is enhanced with the addition of an activator component selected from calcium bromide, calcium nitrate, calcium nitrite, calcium chloride, calcium oxide, and sodium bromide.Type: GrantFiled: August 10, 2006Date of Patent: November 13, 2007Inventor: Douglas C Comrie
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Patent number: 7267720Abstract: A method of preparing a building material is provided. An aggregate material, water, a hydraulic binder material, and one or more hydraulic activators are mixed. The hydraulic binder material comprises slag material. The mixture is allowed to harden. A building material is also provided. The building material includes a slag material, and one or more hydraulic activators.Type: GrantFiled: June 8, 2004Date of Patent: September 11, 2007Assignee: Optos Optimale Oszillationstechnick GmbHInventor: Ahmet Sadikovic
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Publication number: 20070186820Abstract: A binder for mine tailings, alluvial sand and other aggregate used as a backfill for an underground void comprises ferrous slag, cement kiln dust and/or lime kiln dust, and Portland cement and/or lime; the binder displays strength characteristics better than or comparable to those achieved with conventional binders based on Portland cement or Portland cement and slag.Type: ApplicationFiled: February 12, 2007Publication date: August 16, 2007Inventor: Brian O'Hearn
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Patent number: 7247201Abstract: The present invention relates to pre-blend cement for general-purpose concrete construction containing Class-F fly ash, Class-C fly ash or slag, and less than about 5 percent (w/w) of sodium thiocyanate (NaSCN) and/or calcium nitrate (Ca(NO3)2), as a substantial replacement for cement. The sodium thiocyanate and/or calcium nitrate are additives for improved high early strength and accelerated setting times, thereby allowing the concrete structure to be put into service sooner, reducing labor cost, and allowing precast concrete and concrete masonry manufacturers to achieve rapid form and mold turnover.Type: GrantFiled: October 7, 2004Date of Patent: July 24, 2007Inventor: Ronald Barbour
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Patent number: 7182137Abstract: Methods and compositions for wellbore treating fluids, especially cementitious compositions that include interground cement clinker and zeolite, with and without gypsum.Type: GrantFiled: September 13, 2004Date of Patent: February 27, 2007Assignee: Halliburton Energy Services, Inc.Inventors: Glen C. Fyten, Karen Luke, Keith A. Rispler
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Patent number: 7141112Abstract: Cementitious materials including stainless steel slag and geopolymer can be added to conventional cement compositions, such as Portland cement, as a partial or total replacement for conventional cement materials. The stainless steel slag may comprise silicates and/or oxides of calcium, silicon, magnesium, iron, aluminum, manganese, titanium, sulfur, chromium and/or nickel. The geopolymer may comprise aluminum silicate and/or magnesium silicate. In a preferred embodiment, curing of concrete materials by the action of water on the cementitious materials is enhanced with the addition of an activator component selected from calcium bromide, calcium nitrate, calcium nitrite, calcium chloride, calcium oxide, and sodium bromide.Type: GrantFiled: March 21, 2005Date of Patent: November 28, 2006Inventor: Douglas C Comrie
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Patent number: 6939834Abstract: The invention relates to a grout for making watertight screens which comprises a mixture of water, natural or modified clay, specific blast furnace slag and an activating agent. The invention also relates to a process which makes use of said grout, as well as the use of a specific blast furnace slag for preparing said grout.Type: GrantFiled: October 18, 2000Date of Patent: September 6, 2005Assignee: Compagnie du SolInventor: Hubert Vattement
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Patent number: 6875265Abstract: The present invention relates to an improved high-performance permeable concrete obtained by spreading and compacting a mixture which comprises 1,500-1,850 kg/m3 of aggregates; 320-400 kg/m3 of Portland cement; 28-35% of the cement (90-140 kg/m3) of water; 2-5% of the cement (6-20 kg/m3) of a pigment; and 3-10% of the cement (10-40 kg/m3) of charcoal dust, 7-15% of the cement (22-60 kg/m3) being substituted for particulates of blast furnace slag, and having the compressive strength of 120-300 kgf/cm2 and the permeability coefficient of 2×10?2 cm/sec or more. The permeable concrete according to the present invention is environmental friendly and has excellent strength and permeability.Type: GrantFiled: March 19, 2004Date of Patent: April 5, 2005Inventor: Sung Soon Kang
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Patent number: 6869475Abstract: An asbestos free, calcium silicate insulating material, suitable for use in applications where a tough, fire resistant, heat insulating, electrical insulating, and corrosion resistant material is desirable. The calcium silicate insulating material is produced by combining Portland cement, blast furnace slag cement, a siliceous component, wollastonite and organic fibrous material in the presence of water to form a slurry. The slurry is then placed under steam pressure, to react the portland cement, blast furnace slag cement, siliceous component and water, dried, and heat treated if necessary.Type: GrantFiled: October 28, 2003Date of Patent: March 22, 2005Assignee: BNZ Materials, Inc.Inventor: Thomas R. Krowl
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Patent number: 6869473Abstract: Cementicious materials including stainless steel slag and geopolymer can be added to conventional cement compositions, such as Portland cement, as a partial or total replacement for conventional cement materials. The stainless steel slag may comprise silicates and/or oxides of calcium, silicon, magnesium, iron, aluminum, maganese, titanium, sulfur, chromium and/or nickel. The geopolymer may comprise aluminum silicate and/or magnesium silicate.Type: GrantFiled: January 30, 2004Date of Patent: March 22, 2005Inventor: Douglas Comrie
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Patent number: 6840996Abstract: A cement composition of an environmental impact reducing type, used in the field of civil engineering and construction, which provides initial strength-development equal to that of ordinary Portland cement and which can reduce the clinker calcination amount, is provided. A cement composition containing Portland cement having a 3CaO.SiO2 content of at least 60% and a slowly cooled blast furnace slag powder, wherein the content of the slowly cooled blast furnace slag powder is from 10 to 50 parts per 100 parts of the cement composition.Type: GrantFiled: September 13, 2001Date of Patent: January 11, 2005Assignee: Denki Kagaku Kogyo Kabushiki KaishaInventors: Minoru Morioka, Yasuhiro Nakashima, Takayuki Higuchi, Mitsuo Takahashi
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Publication number: 20040231569Abstract: A slag cement mixture and process of making the same is disclosed. The slag cement mixture is composed of cupola slag and portland cement. The cupola slag is optionally ground granulated. One embodiment of the process includes rapidly quenching the slag by submersion into water or by spraying water onto it, and grinding the resulting product to achieve a fineness of at least 6,000 cm2/g. The process also includes the addition of 35% ground granulated cupola slag to portland cement to achieve a stronger and harder cement than portland cement alone.Type: ApplicationFiled: July 22, 2003Publication date: November 25, 2004Inventors: Willie W. Stroup, Randy D. Stroup, James H. Fallin
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Publication number: 20040231568Abstract: A cement admixture of a low environmental load type, capable of reducing hexavalent chromium, having a small slump loss or heat of hydration, hardly neutralized and capable of suppressing autogenous shrinkage to a low level; a cement composition; and cement concrete employing it, are presented.Type: ApplicationFiled: March 18, 2004Publication date: November 25, 2004Inventors: Minoru Morioka, Yasuhiro Nakashima, Takayuki Higuchi, Mitsuo Takahashi, Kenji Yamamoto, Etuo Sakai, Masaki Daimon
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Publication number: 20040216644Abstract: A cement admixture and a cement composition having a carbonation suppressing effect and a heat-of-hydration suppressing effect are provided. A cement admixture containing one or more non-hydraulic compounds selected from the group consisting of &ggr;-2CaO.SiO2, &agr;-CaO.SiO2 and calcium magnesium silicate, a cement composition containing said admixture, and a carbonation suppressing method by use of said cement admixture or cement composition. According to the present invention, a remarkable carbonation suppressing effect can be obtained particularly when used in portland blast-furnace slag cement. This leads to an effective use of steelmaking slag and the like, and the load of clinker can be reduced, so that a cement composition of a low environmental load type can be attained. Further, this is suitable for cements in conformity with the EN standards, which are used in civil engineering and building industries.Type: ApplicationFiled: February 20, 2004Publication date: November 4, 2004Inventors: Minoru Morioka, Takayuki Higuchi, Hiroyuki Ohashi, Yasuhiro Nakashima
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Publication number: 20040107875Abstract: A well cementing slurry, includes a solid fraction and a liquid fraction and has a density of less than about 1500 kg/m3. The solid fraction includes a mixture of solid particulate materials including cement, having 60% to 90% by volume of the solid fraction of a first component with particles having a mean size lying in the range 20 microns to 400 microns and a density of less than 2000 kg/m3; and 10% to 30% by volume of the solid fraction of a second component having a mean particle diameter of less than 5 microns.Type: ApplicationFiled: September 3, 2003Publication date: June 10, 2004Inventors: Bruno Drochon, Andre Garnier
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Publication number: 20040089203Abstract: A process for producing blended cement, where the cement contains Portland Cement mixed thoroughly with a microfiller and possibly a water reducing agent to a dry cement mixture and fine supplementary cementitious materials selected from the materials blast furnace slag, fly ash, quartz, silica, amorphous silicon dioxide, limestone and recycled concrete.Type: ApplicationFiled: April 30, 2003Publication date: May 13, 2004Inventor: Vladimir Ronin
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Patent number: 6699321Abstract: A concrete composition contain glass, including ordinary recycled glass is provided. The invention also relates to methods of producing the concrete compositions of the invention. A concrete composition containing glass particles, including recycled glass, a substance to mitigate alkali-silica reaction such as E-glass particles, and or pozzolans and/or lithium-containing substances, and cement is provided as well. Compositions containing E-glass (also known as electric glass) and processes for producing E-glass-containing compositions are also provided.Type: GrantFiled: October 24, 2001Date of Patent: March 2, 2004Assignee: Glasflo Products, Inc.Inventors: James E. Pelot, Stephen Z. Baxter
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Publication number: 20040020411Abstract: The invention concerns a treatment method comprising injection of oxygen into the liquid steel works slag, adding and dissolving in the slag alumina and lime sources, and optionally silica and iron sources and cooling the slag until solidification, the additions being carried out in such amounts and the cooling being performed at such speed that the resulting slag has a miner-alogical composition having one of the following constituting element (a) an amorphous glassy phase; (b) a first group of phases (1) consisting, in weight percentages, of 10-40 CA, 20-50 C2AS, 30-50 C6AF2 and 10-30 C2S; (c) a second group of phases (2) consisting, in weight percentages, of 20-40 C2F, 10-30 C2AS, 20-50 C6AF7 and 10-40 C2S, and (d) a mixture of amorphous glassy phase and of the first or second group of phases. The invention is applicable to hydraulic binders.Type: ApplicationFiled: June 10, 2003Publication date: February 5, 2004Inventors: Francois Sorrentino, Guy Chaperon, Jean-Pierre Bayoux
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Patent number: 6682595Abstract: The present invention relates to settable compositions for general purpose concrete construction containing Class-F fly ash, Class-C fly ash or slag, and potassium sulfate (K2SO4) as a substantial replacement for Portland cement conventionally used in such compositions. The potassium sulfate is an additive for improved high early strength and accelerated setting times, thereby allowing the concrete structure to be put into service sooner, reducing labor cost, and allowing precast concrete and concrete masonry manufacturers to achieve rapid form and mold turnover.Type: GrantFiled: September 12, 2002Date of Patent: January 27, 2004Inventor: Ronald Lee Barbour