Abstract: A downhole treatment fluid made up of a binding composition and a proppant, the binding composition including an aluminosilicate source, a metal silicate, an alkali metal activator. The binding composition may form a coated particulate or an aggregate with the proppant and provides strength-enhancing properties. The binding composition has easy handling properties facilitating on-the-fly preparation and downhole injection procedures. Furthermore, the binding composition has a low strength-hardening temperature and so may strength-harden in the presence of downhole temperatures.

Abstract: A method of treating a subterranean formation comprising: providing a proppant; coating the proppant with a geopolymer composition to create a coated proppant; injecting a fracturing fluid into the subterranean formation, wherein the fracturing fluid comprises a base fluid and the coated proppant; and allowing the geopolymer composition to set in the formation to form a geopolymer on the proppant.

Abstract: A simulated concrete mixture combines aggregate, sand, mortar clay, and additive. The mixture is hydrated with enough water or a hydrating solution to create a simulated concrete material having a desired slump. Useful aggregates include any type of aggregate used as a base for concretes, and useful additives include soaps, detergents, surfactants, and flocculants. The material can be refreshed with water or a refresher solution. The hydrating solution and refreshing solution are solution of water and additive. The simulated concrete material can be manipulated until its consistency becomes unworkable, after which it can be refreshed with water or refresher solution.

Abstract: Systems and methods for detecting or monitoring treatment fluids in subterranean formations are provided. In certain embodiments, the methods comprise: providing an enhanced treatment fluid that comprises at least a base fluid and one or more contrast enhancement agents, which may include dielectric materials, magnetic materials, dispersive materials, and/or any combination thereof; and introducing the enhanced treatment fluid into at least a portion of a well bore penetrating a portion of a subterranean formation in the course of certain operations in the well bore.

Abstract: A geopolymer composite binder is provided herein, the composite binder including (i) at least one fly ash material having less than or equal to 15 wt % of calcium oxide; (ii) at least one gelation enhancer; and (iii) at least one hardening enhancer having a different composition from a composition of the at least one fly ash material.

Abstract: A hearth for a metallurgical furnace, in particular for a blast furnace, the hearth including a wall lining and a bottom lining of refractory material for containing a molten metal bath, the bottom lining including a lower region and an upper region that is arranged to cover the top of the lower region and that is built of ceramic elements, the ceramic elements of the upper region being made of microporous ceramic material including a granular phase made of a silico-aluminous high alumina content granular material and a binding phase for binding grains of said granular material, said microporous ceramic material having thus an maintaining permanently a thermal conductivity lower than 7 W/m.° K.

Abstract: The claimed subject matter relates to a novel cement comprising Portland cement clinker and a supplementary cementitious material. The supplementary cementitious material comprises a heat treated clay material and an optionally heat treated carbonate material, wherein the clay material has been heat treated optionally together with the carbonate material in such a way that the heat treated clay material is substantially dehydroxylated while the optionally heat treated carbonate material remains substantially carbonated. This can be achieved by premixing the carbonate and clay materials before heat treating to 400-700 C, or heat treating the clay material separately to a temperature of up to 900 C. When used in the final application the cement results in much higher strengths than would be predict from any other combination of these materials.

Abstract: Cement compositions and methods of making the same are provided. The composition comprises cement or lime, water and Lassenite, a pozzolanic strength retrogression inhibitor.

Abstract: Hydraulic binder comprising: at least one first calcium aluminosilicate derivative with a fineness of less than 6000 Blaine, slag microparticles with a fineness of greater than or equal to 6000 Blaine in an amount of between 1 and 35% of the total weight of the binder, preferably of between 5 and 15%, at least one source of calcium sulphate and at least one base in an amount of less than or equal to 1% of the total weight of the binder.

Abstract: A method for producing a clinker substitute for use in cement production includes predrying clay with an iron content >1.5 wt-% in a form of iron oxides and a kaolinite content <40 wt-% to a moisture <10 wt-%. The clay is comminuted to a grain size <2 mm. The clay is calcined by thermal treatment in a furnace at a temperature of 600 to 1000° C. The clay is thermally treated under reducing conditions at a temperature of 600 to 1000° C. so as to form a reduction product. The reduction product is intermediately cooled to a temperature <300° C. and finally cooled.

Abstract: Disclosed are encapsulated zinc compounds, together with methods for preparing and use the same. Also disclosed are methods for mixing the encapsulated zinc mixtures with a cement, and the resulting concrete compositions.

Abstract: Methods and compositions for treating a subterranean formation with salt-tolerant cement slurries including treating a salt-containing subterranean formation having sodium salts, potassium salts, magnesium salts, calcium salts, or any combination thereof comprising: providing a salt-tolerant cement slurry comprising: a base fluid, a cementitious material, a pozzolanic material, a salt-tolerant fluid loss additive, a salt additive, and optionally, an elastomer, a weight additive, a fluid loss intensifier, a strengthening agent, a dispersant, or any combination thereof; introducing the salt-tolerant cement slurry into the subterranean formation; and allowing the salt-tolerant cement slurry to set.

Abstract: Methods and compositions are provided that utilize pumice and various additives. An embodiment provides a method of remedial cementing in a subterranean formation comprising: providing a lightweight settable composition comprising pumice, a calcium activator, and water, wherein the lightweight settable composition has a density of less than about 13.5 pounds per gallon and is free of Portland cement; and using the lightweight settable composition in a remedial cementing method to seal one or more voids in a well bore. Also provided are pumice-containing remedial compositions and systems for remedial cementing.

Abstract: Disclosed is a process for calcining active blending material involving feeding material outside of a kiln head and the blending material obtained. The process comprises feeding material from outside of kiln head of rotary kiln into inside of kiln hood and to grate cooler, wherein the material is coal gangue, shale, clay, peat, mud and the like which can form active cement component through low temperature calcining, and calcining the material at low temperature. Disclosed also is a cement production apparatus for carrying out the process provided, comprising feeder nose(s) provided on the kiln hood and/or grate cooler for feeding the material.

Abstract: Methods and compositions are provided that utilize pumice and various additives. Embodiments provide pumice-containing remedial compositions. One of the pumice-containing remedial composition embodiments comprises pumice; a calcium activator; and water, wherein the pumice-containing remedial composition has a density of less than about 13.5 pounds per gallon, and wherein the pumice-containing remedial composition is free of Portland cement.

Abstract: A synthetic modifier known as JSSM for hot asphaltic paving mixes is formed of refinery bitumen, of which one example is 60/70 penetration grade, and clay and/or sand that is siloxane bonded. Another component may be a UV absorber. The synthetic modifier is added to refinery bitumen to produce a paving asphalt cement.

Abstract: The invention provides novel binder, slurry and dry mix compositions for use in the production of investment casting moulds. These compositions comprise water insoluble fibers and significant amounts of uncalcined clay. The compositions display favorable separation characteristics and short drying times. The moulds formed using the compositions have a favourable green strength and conform closely to the wax pattern on which the mould is coated. Also provided are methods of producing the compositions, methods of investment casting mould production utilising the compositions and investment casting coating shells produced using the compositions of the invention.

Abstract: The present invention relates to a method for accelerating the hardening of hydraulic or latent hydraulic binders, wherein ternesite and an aluminum component are added to the binder, and relates to an additive that increasing early strength for hydraulic or latent hydraulic binders that contain ternesite and a non-hydraulically reactive aluminum component, and relates to the use of an additive comprising ternesite and an aluminum component for the purpose of accelerating the hardening of hydraulic or latent hydraulic binders.

Abstract: The present invention provides a method for making sand compositions wherein manufactured sand particles are pretreated with a clay-mitigating polycation and blended with natural sand particles that have washed to remove fines such that at least 90% of the natural sand particles are retained on a 75 micron sieve. Methods of the invention also involve the use of the blended pretreated sand for making concrete wherein the sand is combined with cement, a polycarboxylate type dispersant, a further amount of clay-mitigating polycation compound, and at least one hydryoxyl or hydroxyl carboxylic acid or salt compound.

Abstract: The present invention relates to a ternesite calcium sulfoaluminate clinker as well as a ternesite clinker containing 20 to 100% by weight of C5S2$ and less than 15% by weight of C4A3$, as well as the use of ternesite as an additive to calcium sulfoaluminate (ferrite) (belite) (CSA(F)(B)) clinker, calcium sulfoaluminate (ferrite) (belite) cement, and calcium sulfoaluminate (ferrite) (belite) binder containing 10 to 90% by weight of CSA(F)(B) and 90 to 10% by weight of ternesite.

Abstract: The invention relates to a process for the production of binders by calcinating mineral raw material mixtures. In order to improve the process and the quality of the binders, it is proposed that oil shale and/or oil sand fills are converted by targeted agglomeration into particles of a certain size and consistency, wherein the water content for the mechanical stabilization of the agglomerate is adjusted to less than 25 percent and the agglomerates are calcinated to form binders at temperatures between 800 and 1500° C. under reductive conditions over the entire process with a Lambda value <1 in a vertical shaft furnace with updraft gasification. The binding properties are adjusted by the targeted addition of CaO-containing substances and/or existing sulfur fractions of the oil sands and/or oil shales are bound by means of the CaO that is present in the starting material and/or added.

Abstract: Disclosed herein are diatomaceous earth products containing reduced soluble metal levels, processes for reducing soluble metal levels in diatomaceous earth products, and methods of using the same. In particular, diatomaceous earth products are disclosed that have been treated with at least one surface metal blocking agent, and then subjected to at least one thermal treatment process to reduce the level of soluble metals associated therewith. Such diatomaceous earth products containing reduced soluble metal levels may be useful for various applications including, but not limited to, as filter aid materials.

Abstract: The invention relates to a mixture containing an alkali-activated aluminosilicate binder, said mixture, after hardening, containing at least 25% by weight of glass beads, based on the total mass. The hardened product has a surface which has very little tendency to soil and is easy to clean. A process for the preparation of the mixture according to the invention and the use thereof as joint filler are disclosed.

Abstract: Disclosed is a method of manufacturing an artificial stone, and the method includes forming an artificial-stone paste which comprises 20-20 parts by weight of silica stone, metakaolim or silica fume, 200-300 parts by weight of quartz chips, 30-36 parts by weight if water, 1.5-3 part by weight of water-reducing agent and 0.2-3 parts by weight of pigment with response to 100 parts by weight of white cement; injecting the artificial-stone paste in a mold; primarily vacuum-molding the artificial-stone paste injected in the mold; secondarily vibration-molding the primarily molded artificial-stone paste; primarily curing the secondarily molded artificial-stone paste; secondarily curing the primarily cured artificial-stone paste, which induces a hydrothermal reaction and thus causes a pozzolanic reaction; releasing the secondarily cured artificial-stone paste from the mold; and surface-machining the released artificial-stone paste.

Abstract: Disclosed are encapsulated zinc compounds, together with methods for preparing and use the same. Also disclosed are methods for mixing the encapsulated zinc mixtures with a cement, and the resulting concrete compositions.

Abstract: A method for producing a clinker substitute for use in cement production includes predrying clay with an iron content >1.5 wt-% in a form of iron oxides and a kaolinite content <40 wt-% to a moisture <10 wt-%. The clay is comminuted to a grain size <2 mm. The clay is calcined by thermal treatment in a furnace at a temperature of 600 to 1000° C. The clay is thermally treated under reducing conditions at a temperature of 600 to 1000° C. so as to form a reduction product. The reduction product is intermediately cooled to a temperature <300° C. and finally cooled.

Abstract: A method of making a structural component (and such a structural component) comprising mixing together wood pulp, water, bentonite clay, and calcium chloride and forming the mixture into the structural component.

Abstract: The present invention relates to a manufacturing method of manufacturing lightweight construction materials using sludge waste, more specifically to a manufacturing method of manufacturing lightweight construction materials using the sludge waste which is manufactured by adding feldspar, bentonite, zeolite, loess, mica and agalmatolite to sludge waste and the lightweight construction materials manufactured thereby. According to the present invention, lightweight construction materials can be manufactured which are environmentally friendly by recycling waste sludge, can reduce energy consumption by simplifying the processes, and have superior strength and water permeability by mixing specific inorganic materials.

Abstract: A cementitious composition including at least one cementitious and/or pozzolanic material and at least one desugared molasses. A method of preparing a cementitious composition including forming a mixture of water, at least one cementitious and/or pozzolanic material and at least one desugared molasses. An admixture for cementitious compositions including: (i) at least one desugared molasses; and (ii) at least one alkanolamine and/or at least one polyhydroxyalkylamine.

Abstract: Fiber-containing composite particles and fiber-reinforced barrier matrix compositions made from them are disclosed. The composite particles include a core, a hydratable clay mineral layer, an optional protective coating, and a reinforcing fiber. The fiber may be present in any or all of several locations: adhered to the core, dispersed in the hydratable layer or in the protective coating. Upon hydration, the hydratable clay mineral layer swells and forms a matrix that cohesively holds the fibers and the core in a fiber-reinforced barrier matrix composition.

Abstract: Provided herein are compositions, methods, and systems for cementitious compositions containing calcium carbonate compositions and aggregate. The compositions find use in a variety of applications, including use in a variety of building materials and building applications.

Abstract: Methods and compositions that comprise sub-micron alumina for accelerating setting of a cement composition. An embodiment includes a method of cementing in a subterranean formation. The method may comprise introducing a cement composition into the subterranean formation, wherein the cement composition comprises hydraulic cement, sub-micron alumina, and water. The method further may comprise allowing the cement composition to set in the subterranean formation. Another embodiment includes a cement composition that may comprise hydraulic cement, sub-micron alumina, and water.

Abstract: The present invention relates to a production method for a lightweight construction material using asbestos waste, and more specifically to a production method for a lightweight construction material using asbestos waste in which the production takes place with the addition of loess, silicon carbide, a zeolite and half silty clay to asbestos waste, and relates to a lightweight construction material produced thereby. By adding silicon carbide, loess, a zeolite and half silty clay to asbestos waste, the present invention has the advantageous effect that construction materials can be made lighter in weight without the asbestos component being detected, and an environmentally friendly lightweight construction material can be produced which has outstanding strength, thermal insulation properties, forming properties, water-absorbing power and water-retaining ability.

Abstract: A composition comprising a metallic composition, an inorganic oxide-based polymer, and a solvent. A cure product of the metallic composition, inorganic oxide-based polymer, and solvent, the cure product having a network structure, are also disclosed.

Abstract: The present invention relates to a manufacturing method of manufacturing lightweight construction materials using sludge waste, more specifically to a manufacturing method of manufacturing lightweight construction materials using the sludge waste which is manufactured by adding feldspar, bentonite, zeolite, loess, mica and agalmatolite to sludge waste and the lightweight construction materials manufactured thereby. According to the present invention, lightweight construction materials can be manufactured which are environmentally friendly by recycling waste sludge, can reduce energy consumption by simplifying the processes, and have superior strength and water permeability by mixing specific inorganic materials.

Abstract: Methods and compositions are provided that relate to weighted elastomers. The weighted elastomers may comprise an elastomer and a weighting agent attached to an outer surface of the elastomer. An embodiment includes a method of cementing that comprises providing a cement composition containing cement, water, and a weighted elastomer. In addition, the cement composition may be introduced into a subterranean formation and allowed to set therein.

Abstract: A dry mortar mixture based on at least one hydraulic and/or latently hydraulic binder which in the made-up and not yet cured state has firm properties is claimed. The novel dry mortar mixture is characterized in that it contains at least one representative of a dispersant and at least one compound having superabsorbent properties. This mixture makes it possible to carry over the advantages of known tile adhesives for horizontal application to vertical application possibilities.

Abstract: An organic-inorganic hybrid pigment composition is provided comprising an organic pigment, an inorganic pigment, and a fibrous clay. The fibrous clay can be selected from palygorskite, sepiolite, or a combination thereof. The inorganic pigment is selected from rutile pigments, spinel pigments, bismuth vanadate pigments, cerium sulfide pigments, and combinations thereof. The organic pigment is selected from anthraquinone pigments, anthrathrone pigments, anthrapyrimidine pigments, azo pigments, azomethine pigments, quinacridone pigments, quinophthalone pigments, diketopyrrolopyrrol pigments, inanthrone pigments, isoindoline pigments, metal complex pigments, perinone pigments, perylene pigments, phthalocyanine pigments, pyranthrone pigments, pyrazolo-quinazolone pigments, thioindigo pigments, and combinations thereof.

Abstract: Cement compositions and methods for making cement compositions are provided. The cement compositions can comprise at least one oxide having a particle size of less than about 600 nm. The methods for making cement may include: providing a mixture of compounds containing the required calcium, silicon, aluminum, and iron to provide at least one of tricalcium silicate, dicalcium silicate, tricalcium aluminate, tetracalcium aluminoferrite, other calcium silicates, aluminates, ferrites, and silicates or combinations thereof; adding a fuel source and an oxidizer to the mixture of compounds; and heating the mixture of compounds, the fuel source, and the oxidizer such that the mixture of compounds, the fuel source, and the oxidizer ignite to form the at least one tricalcium silicate, dicalcium silicate, tricalcium aluminate, and tetracalcium aluminoferrite, or combinations thereof.

Abstract: The present invention relates to a cement-free alkali-activated binder. More particularly, the present invention relates to a cement-free alkali-activated binder having a novel combination ratio, which can improve the compressive strength of mortar and concrete in which the cement-free alkali-activated binder is used as a binding material instead of cement, and which can solve the low field applicability of mortar and concrete in terms of quick setting characteristics, fluidity loss, economic efficiency and the like, and to mortar or concrete comprising the same. The cement-free alkali-activated binder can improve field applicability by controlling the content and combination ratio of an alkali activator included in the cement-free alkali-activated binder, and can solve the problems of the toxicity of cement, the carbon dioxide (CO2) produced during the manufacturing of cement and the exhaustion of natural resources due to the production of cement.

Abstract: Methods and compositions are disclosed that comprise cement kiln dust having a mean particle size that has been altered. An embodiment discloses a method of preparing cement kiln dust comprising: providing cement kiln dust having an original particle size; and altering the mean particle size of the cement kiln dust from the original size by grinding, separating, or a combination thereof. Another embodiment discloses a well treatment fluid comprising: cement kiln dust having a mean particle size that has been altered from its original size by grinding, separating, or a combination thereof; and water.

Abstract: A method of servicing a wellbore in a subterranean formation, comprising preparing a cement composition comprising water and a cementitious material, wherein the cementitious material further comprises blast furnace slag, vitrified shale, calcium sulfate hemi-hydrate or combinations thereof, and placing the cement composition in the wellbore. A cement composition comprising water and a cementitious material, wherein the cementitious material further comprises blast furnace slag, vitrified shale, calcium sulfate hemi-hydrate or combinations thereof. A cement composition comprising water and a cementitious material, wherein the cementitious material further comprises blast furnace slag.

Abstract: Disclosed are a system, a method and/or composition of environment friendly composite construction material. In one aspect, a method includes providing a mixture of a pozzolanic material and/or a kaolin clay with an activator solution to form an alumino-silicate cementitious material through a resulting geo-polymerization process. The alumino-silicate cementitious material is in the form of a paste. The method also includes processing the alumino-silicate cementitious material to transform the alumino-silicate cementitious material that is in the form of the paste to a form of a powder of the alumino-silicate cementitious material. The method further includes mixing the alumino-silicate cementitious material which is in the form of the powder with water to control a workability of the alumino-silicate cementitious material.

Abstract: It is the object of the invention to provide a cement admixture, and a cement composition that can impart good enough rustproofness to reinforcing bars in hardened cement concrete, and can have resistance to penetration of chloride ions entering from the outside, prevent the hardened cement concrete from getting porous due to reduced leaching of Ca ions and have a self-recovery capability. The invention provides a cement admixture characterized by containing a calcium ferroaluminate compound comprising a CaO—Al2O3—Fe2O3 system, and having a Fe2O3 content of 0.5 to 15% by mass and a CaO.2Al2O3 structure with a CaO/Al2O3 molar ratio ranging from 0.15 to 0.7.

Abstract: A low-pressure method for producing construction materials, such as blocks, bricks or slabs, utilizing high percentages of waste cement dust in admixture with additive material capable of effectively neutralizing the high lime content and agglomerating the extremely fine particles of the cement dust upon blending of the admixture with water. The resulting blend may simply be cast in molds of various shapes and sizes and cured under normal atmospheric pressure conditions into a hardened construction material exhibiting high strength, light weight and high thermal insulation.

Abstract: A cementitious compostion for high density, low porosity sheet-form building materials having solid surfaces is comprised of cement, pozzolans, and a high percentage of fine and/or coarse glass aggregate.

Abstract: The present invention relates to materials used for building products, construction projects, structural objects, mechanical devices and other materials applications. Specifically, the present invention concerns composite materials made with reinforcing elements in a binder matrix material. A method of strengthening materials is described that uses high volumes of reinforcing elements, which can be easily dispersed and uniformly distributed, consisting of large diameter fibers, miniature rods or other similar geometric shapes with a diameter or thickness between 0.05 mm and 20 mm where the reinforcements are incorporated either as short, randomly distributed elements or long, continuous aligned arrays.

Abstract: A method of servicing a wellbore in a subterranean formation, comprising preparing a cement composition comprising water and a cementitious material, wherein the cementitious material further comprises blast furnace slag, vitrified shale, calcium sulfate hemi-hydrate or combinations thereof, and placing the cement composition in the wellbore. A cement composition comprising water and a cementitious material, wherein the cementitious material further comprises blast furnace slag, vitrified shale, calcium sulfate hemi-hydrate or combinations thereof. A cement composition comprising water and a cementitious material, wherein the cementitious material further comprises blast furnace slag.

Abstract: The present invention provides settable compositions and methods of using settable compositions that comprise a hydraulic cement; a partially calcined kiln feed comprising SiO2, Al2O3, Fe2O3, CaO, MgO, SO3, Na2O, and K2O; metakaolin; and water. The location to be cemented may be above ground or in a subterranean formation.

Abstract: A geopolymer composite ultra high performance concrete (GUHPC), and methods of making the same, are provided herein, the GUHPC comprising: (a) a binder comprising one or more selected from the group consisting of reactive aluminosilicate and reactive alkali-earth aluminosilicate; (b) an alkali activator comprising an aqueous solution of metal hydroxide and metal silicate; and (c) one or more aggregate.