Abstract: A concrete in which the aggregate of sand and stones in at least partially replaced by crushed glass. The sand fraction may be replaced by a glass of grain size 0-5 mm, a non-alkali reactive mineral with grain size 0-5 mm or a combination thereof. The stone fraction may be replaced by glass of grain size 5-20 mm. The concrete further may further comprise silica dust, fly ash or crushed slag.

Abstract: A concrete composition contain glass, including ordinary recycled glass is provided. The invention also relates to methods of producing the concrete compositions of the invention. A concrete composition containing glass particles, including recycled glass, a substance to mitigate alkali-silica reaction such as E-glass particles, and or pozzolans and/or lithium-containing substances, and cement is provided as well. Compositions containing E-glass (also known as electric glass) and processes for producing E-glass-containing compositions are also provided.

Abstract: A mechanically activated pozzolan prepared from granitic quarry fines. Quarry fines are milled by a high-energy milling process to convert the essentially inert raw granitic fines into a chemically reactive state. When added to a portland cement mortar mixture, mechanically activated fines combined with calcium hydroxide to improve the strength of the cured mortar compared to a similar mixture prepared with raw fines. Mortars prepared with mechanically activated granitic fines typically show strength values comparable to or exceeding similar mortars made using fly ash as a pozzolan. In some instances, the strength of a mortar prepared with mechanically activated granitic quarry fines exceeded a mortar prepared using 100% portland cement as the cementitious component.

Abstract: The present invention concerns a cement slurry with high permeability and good compressive strength, comprising a solid fraction constituted by: 35% to 80% (by volume) of particles with a mean size in the range 100 microns (&mgr;) to 800 &mgr;; 0% to 15% (by volume) of particles with a mean particle diameter in the range 0.1 microns to 10 microns; and 10% to 40% (by volume) of particles with a mean particle diameter in the range 20 &mgr; to 50 &mgr;; a fraction of said-solid particles being constituted by a cement, and preferably a further fraction by self-destructive particles; a liquid fraction in a water/solid ratio in the range 38% to 50% by volume; and a percentage of cells, provided by a gas or a liquid which is not miscible with water, in the range 30% to 60% of the final volume of the slurry.

Abstract: A decorative aggregate-containing cementitious slurry having decorative aggregate and cementitious matrix composition forms a monolithic structure when effectively applied to a freshly poured cementitious base and simultaneously cured therewith. The slurry and the base are cured for a time sufficient for producing the monolithic structure with a decorative aggregate-containing cementitious surface. The slurry produces a decorative aggregate-containing cementitious layer having a cured thickness effective for permanently securing the decorative aggregate therein with a portion of the decorative aggregate exposed. Various decorative surfaces are produced without requiring expensive hand broadcasting of the decorative aggregate, and without expensive surface grinding. Dry components of the slurry are decorative aggregate and decorative cementitious matrix blend.

Abstract: A mechanically activated pozzolan prepared from granitic quarry fines. Quarry fines are milled by a high-energy milling process to convert the essentially inert raw granitic fines into a chemically reactive state. When added to a portland cement mortar mixture, mechanically activated fines combined with calcium hydroxide to improve the strength of the cured mortar compared to a similar mixture prepared with raw fines. Mortars prepared with mechanically activated granitic fines typically show strength values comparable to or exceeding similar mortars made using fly ash as a pozzolan. In some instances, the strength of a mortar prepared with mechanically activated granitic quarry fines exceeded a mortar prepared using 100% portland cement as the cementitious component.

Abstract: A method for sealing an annular space between a bore hole and a casing includes the steps of: providing a fluid sealing system comprising a particulate material and a bonding agent; positioning the fluid sealing system in the annular space whereby the particulate material adheres to walls of the bore hole and the casing; and curing the fluid sealing system so as to form a solid seal in the annular space.

Abstract: The present invention is directed to a coating composition for print media. The present invention is further directed to improved printed substrates having the coating composition thereon and methods of making the improved print substrates. The improved print substrates substantially enhance the brightness and brilliance of colorants applied to the coating composition, especially compared to colorants applied to conventional coated or uncoated print media.

Abstract: Backfill for a mine contains a main component of conventional backfill material and a flow enhancing superfine material component mixed with the main component. The superfine material component may be a clay, for example, and has a particle size of less than 1 micron. The superfine component is present in an amount of about 0.5 to 1% by weight to best achieve improved flow without plugging in a pipeline.

Abstract: Concrete characterized by containing aqueous slurry of ground calcium carbonate which has a mean particle diameter of 0.5-3 micrometers produced by wet pulverization of the limestone. By adding fine powder of ground calcium carbonate, fluidity of the concrete is increased and workability thereof is improved.

Abstract: The invention relates to concrete compositions with improved characteristics which contain glass, including ordinary recycled glass. The invention also relates to methods of producing the concrete compositions of the invention. In particular, the invention relates to a cement composition containing glass particles, including recycled glass, a substance to mitigate alkali-silica reaction such as lithium-containing glass, and cement. The compositions provided exhibiting improved characteristics and are particularly useful for applications such as forming surfaces adjacent to swimming pools. The present invention also relates to compositions containing E-glass (also known as electric glass). Such compositions are particularly useful as pool plasters for finishing surfaces associated with swimming pool construction. The present invention also relates to processes for producing E-glass-containing compositions.

Abstract: This invention describes two products both with a plain, fine textured, nonperforated surface visual consisting of a fiberboard substrate with or without a laminated porous nonwoven scrim and then a finished painted surface. The finish painted surface decorates or finishes the board, but most important, must remain acoustically transparent to retain the sound absorption properties of the fiberboard prior to painting. The fiberboard substrate is made to be porous or modified with hole perforations to cause it to be a good sound absorber. If the fiberboard substrate is sufficiently porous without hole perforations, then the sprayable, high solids, porous paint can be directly applied. If hole perforations are used to improve the sound absorption properties of the board substrate, then a porous, nonwoven scrim is attached and painted using the same high solids porous paint.

Abstract: A wall repair compound useful for filling and repairing cracks, holes, and other imperfections in a wall surface includes a conventional filler material, a conventional binder material, and a dust reducing additive which reduces the quantity of airborne dust particles generated when sanding the hardened joint compound. Airborne dust reducing additives include oils, surfactants, solvents, waxes, and other petroleum derivatives. The additive can be added to conventional ready-mixed joint compounds and to setting type joint compounds. A method of reducing the quantity of airborne dust generated when sanding a fully hardened joint compound includes mixing a sufficient quantity of the dust reducing additive with the joint compound prior to when the joint compound has been applied to the wall.

Abstract: A method is described for making concrete mixture by blending new batch cement and fly ash with recycled concrete material (curb & gutter, sidewalk, brick, block, asphalt & various other concrete items). This new process will enable discarded concrete materials to be reused as a valuable product.

Abstract: An air sprayable, fluid, non-metallic coating mixture to provide an article coating having the ability to reflect at least 75% of heat energy in the frequency range of up to 2.6 microns comprises the combination of two different alpha alumina powders. A first powder predominantly is in a particle size range of less than about 1 micron; a second powder is of a particle size greater than 7 times the particle size of the first powder. The mixture includes a glass powder having a melting point of at least about 1400° F. and of a particle size less than about 45 microns. The mixture includes a binder that will form up to about 80% of its weight in silica when heated to a temperature of at least the melting point of the glass powder. In the article coating, provided by air spraying the mixture onto an article and heating to a temperature sufficient to melt the glass powder and to form the silica from the binder, the glass and silica form a matrix about and binding together the alumina powder.

Abstract: The present invention provides a cementing composition for an oil or analogous well, essentially constituted by a solid fraction suspended in a liquid medium. The solid fraction is constituted by a coarse fraction with a packing volume fraction .PHI..sub.1 which, according to the invention, is maximised, and a fines fraction x with a packing volume fraction .PHI..sub.2 which is less than or equal to the volume fraction x.sub.0 such that ##EQU1## The invention also provides a method of maximising the value of .PHI..sub.1. The invention can minimise fluid loss whatever the materials selected for a cementing composition.

Abstract: This invention relates to a cement or cementitious composition with synthetic or natural fibers and/or microfibers with caliber or gauge smaller than 0.0508 mm (2 mils), in a proportion from 0.2 to 1.5% of total weight of composition when dry. Aggregates and additives that achieve thixotropy, plasticity, which preserve its dimensional structure and integral mechanical bonds may also be included. These above ingredients are included to create a composition suitable for modeling (i.e., a petrified material, cement, mortar, or concrete with extraordinary and novel characteristics). This composition is also useful for constructing, machining, restoring or creating forms with or without structures. Furthermore, the composition solidifies without contractions, fissures or cracks.

Abstract: Disclosed is a binding solution comprising silicon dioxide fines in an aqueous medium, the fines being substantially spherical in shape. The binding solution has a pH from about 9.5 to about 11. A grinder, which may be used to prepare the binding solution and a product, which may be prepared from the binding solution are also disclosed.

Abstract: A method of making cement from base metal smelter slag produced by nickel, copper, lead or zinc smelter, includes grinding the slag with clinker and blast furnace slag to a size in the range of from about -250 to about 425 mesh to produce ground slag cement, and mixing the ground slag cement with Portland cement in a ratio of at least about 0.5:1 by weight to produce a blended cement.

Abstract: The fine particles of peraloid porous hydroxyapatite are provided, which have an atomic ratio of Ca/P in a range of 1.62-1.72 and the chemical formula Ca.sub.5 (PO.sub.4).sub.3 (OH). The particles are comprised of micropores having a petaloid porous structure not only on the surface but also in the inside of the particles, and have the specific particle diameter of the specific particle size, micropore diameter of the specific particle size, the specific surface of the specific range, static and pressurized percentage of voids of the specific range. The particles have superior dispersibility and are useful in the fields such as carriers for pharmaceuticals and so on, adsorbents, absorbents, sustained-release materials, filtering agents, biological materials, fillers for plastics, and anti-blocking agents for films and so on.

Abstract: An electrically conductive floor coating comprising a ferroalloy containing layer including particles of ferroalloy interspersed with a resinous binder.

Abstract: The present invention provides universal well cement additives and methods. The universal well cement additives improve the properties of a well cement slurry and can be comprised of iron chloride, a dispersing agent, an organic acid, a hydratable polymer and an ultra-fine particulate hydraulic cement.

Abstract: An ultrafine cementitious grout in three particle grades containing Portland cement, pumice as a pozzolanic material and superplasticizer in the amounts of about 30 wt. % to about 70 wt. % Portland cement; from about 30 wt. % to about 70 wt. % pumice containing at least 70% amorphous silicon dioxide; and from 1.2 wt. % to about 5.0 wt. % superplasticizer. The superplasticizer is dispersed in the mixing water prior to the addition of dry grout and the W/CM ratio is about 0.4 to 1/1. The grout has very high strength and very low permeability with good workability. The ultrafine particle sizes allow for sealing of microfractures below 10 .mu.m in width.

Abstract: A method of making cement from base metal smelter slag produced by a nickel, copper, lead or zinc smelter, includes crushing the slag with a source of calcium sulphate to a size of less than about 1/4 inch and heating the mixture to produce a cement, and grinding the cement to a size in the range of from about -250 to about 425 mesh.

Abstract: Limestone filled Portland cement wherein the fineness of limestone particles ranges from 5,000 to 12,000 Blaine and the fineness of clinker particles ranges from 1,500 to 3,000 Blaine.

Abstract: A cement composition comprising fine aggregate, preferably sand, in an amount of about 10 to about 25 wt %; blast furnace slag cement, in an amount of about 20 to about 35 wt %; gypsum, in an amount of about 20 to about 35 wt %; Portland cement, in an amount of about 4 to about 30 wt %; and cement plasticizer in an amount of about 0.3 to about 3 wt %. The dry cement composition may be formulated with aggregate and water to prepare a flowable liquid, self-leveling and self-smoothing coating material that may be applied to a substrate such as a floor substrate. The applied coating requires no manual finishing or smoothing, yet hardens to form a level, very smooth coating that possesses excellent compressive strength.

Abstract: This invention describes two products both with a plain, nonperforated surface visual consisting of a fiberboard substrate with or without a laminated porous nonwoven scrim and then a finished painted surface. The finish painted surface decorates or finishes the board, but most important, must remain acoustically transparent to retain the sound absorption properties of the fiberboard prior to painting. The fiberboard substrate is made to be porous or modified with hole perforations to cause it to be a good sound absorber. If the fiberboard substrate is sufficiently porous without hole perforations, then the sprayable, high solids, porous paint can be directly applied. If hole perforations are used to improve the sound absorption properties of the board substrate, then a porous, nonwoven scrim is attached and painted using the same high solids porous paint. This painted scrim must be sufficiently optically opaque to hide the hole punched board, yet sufficiently open to render it acoustically transparent.

Abstract: Using a combination of relatively coarse filler and latex binder, a very high solids coating (about 85% or higher) can be produced with a relatively low working viscosity. These very high solids coatings can be applied in thick single layers and oven cured without cracking. They maintain more than 80% of their original wet thickness. The resulting coating provides an extremely hard and durable surface, even on relatively soft mineral fiber board ceiling tiles or wall panels.

Abstract: A building and construction material and method of making the material utilizes water with cement which are mixed together and followed by mixing with a mineral filler material such as sand or gravel to produce concrete having micropores of about 0.01 to about 5.mu. in diameter. By eliminating from the mineral filler material all fine grains of less than 0.2 mm, it has been found that the strength of the concrete is improved and the amount of shrinkage is reduced.

Abstract: The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention includes a method for predicting the compressive strength of such a hardenable mixture, which is very important for planning a project. The invention also relates to hardenable mixtures comprising cement and fly ash which can achieve greater compressive strength than hardenable mixtures containing only concrete over the time period relevant for construction. In a specific embodiment, a formula is provided that accurately predicts compressive strength of concrete containing fly ash out to 180 days. In other specific examples, concrete and mortar containing about 15% to 25% fly ash as a replacement for cement, which are capable of meeting design specification required for building and highway construction, are provided. Such materials can thus significantly reduce construction costs.

Abstract: A binder composition for three dimensional printing of parts is disclosed which is stable during storage and passage through a printhead, yet able to gel under the conditions existing in a powder bed. The binder composition comprises colloidal silica, a catalyst able to promote gelation of the composition when the composition is below a predetermined pH value, and a base able to maintain the pH of the composition above the predetermined value at which the composition gels. Preferably, the catalyst is polyethylene glycol or another ethylene oxide-derived polymer, and the base is triethanolamine. Upon impact with a powder bed, the pH of the binder composition is reduced, as by adding an acid such as citric acid to the powder, thereby causing the binder to gel in the powder.

Abstract: Ground bottom ash, a waste material derived from combustion of coal, which presents a disposal problem, replaces part of the cement in a cementitious material useful in concretes and mortars and provides compressive strengths in concretes comparable with or better than corresponding cements in which there is no replacement of cement by ground bottom ash and cements containing fly ash.

Abstract: An ultrafine cementitious grout having a particle size 90% of which are less than 6 .mu.m in diameter and an average size of about 2.5 .mu.m or less, and preferably 90% of which are less than 5 .mu.m in diameter and an average size of about 2 .mu.m or less containing Portland cement, pumice as a pozzolanic material and superplasticizer in the amounts of about 40 wt. % to about 50 wt. % Portland cement; from about 50 wt. % to about 60 wt. % pumice containing at least 60% amorphous silicon dioxide; and from 0.1 wt. % to about 1.5 wt. % superplasticizer. The grout is mixed with water in the W/CM ratio of about 0.4-0.6/1. The grout has very high strength and very low permeability with good workability. The ultrafine particle sizes allow for sealing of microfractures below 10 .mu.m in width.

Abstract: The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction and other applications, which hardenable mixtures demonstrate significant levels of acid and sulfate resistance while maintaining acceptable compressive strength properties. The acid and sulfate hardenable mixtures of the invention containing fly ash comprise cementitious materials and a fine aggregate. The cementitous materials may comprise fly ash as well as cement. The fine aggregate may comprise fly ash as well as sand. The total amount of fly ash in the hardenable mixture ranges from about 60% to about 120% of the total amount of cement, by weight, whether the fly ash is included as a cementious material, fine aggregate, or an additive, or any combination of the foregoing. In specific examples, mortar containing 50% fly ash and 50% cement in cementitious materials demonstrated superior properties of corrosion resistance.

Abstract: Whole waste tires are shredded and ground down to particulates and used as aggregates for concrete compositions in the construction field.

Abstract: A hydrophilic, photocatalytic, transparent and adhesive aqueous TiO.sub.2 ceramic paint comprises orthotitanic acid, Ti.sup.4+ ions and/or peroxotitanic acid and crystalline TiO.sub.2 colloidal particles with an average particle size of 0.001 to 0.2 .mu.m, and is produced by applying (a) semipermeable membrane dialysis, (b) semipermeable membrane electrodialysis or (c) ion-exchange treatment to an aqueous Ti salt solution to thereby hydrolyze and convert at least a portion of the Ti salt to the orthotitanic acid and the TiO.sub.2 colloidal particles and simultaneously to remove impurity ions from the aqueous solution, or by heating the Ti salt solution at 50.degree. to 100.degree. C.

Abstract: Cement is made from base metal smelter slag produced by a nickel, copper, lead or zinc smelter. The slag is ground to a size within the range of from about -250 to about 425 mesh to produce ground slag cement, and the ground slag cement is mixed with Type 3 high early strength Portland cement in a ratio of at least about 0.5:1 by weight to produce a blended cement.

Abstract: A method is described for making concrete mixture by blending new batch cement with recycled concrete material (curb & gutter, sidewalk, brick, block, asphalt & various other concrete items). This new process will enable discarded concrete materials to be reused as a valuable product.

Abstract: A grouting material which is self-dispersing when brought into contact with a volume of water containing liquor or slurry and is settable to a solid mass after such dispersion, the material being in the form of self-dispersing granules or pellets and comprising a blend of component (A): a cementive constituent forming from 10 per cent to 95 per cent by weight of the composition; component (B): a dispersing constituent forming from 2 per cent to 75 per cent by weight of the composition; optional component (C): a swelling constituent which forms from 0 per cent to 50 per cent by weight of the composition; and component (D): a binder constituent which forms from 0.1 per cent to 10 per cent by weight of the composition; the percentages of components A, B, C and D adding to 100 per cent.

Abstract: The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention provides a method for increasing the rate of strength gain of a hardenable mixture containing fly ash by exposing the fly ash to an aqueous slurry of calcium oxide (lime) prior to its incorporation into the hardenable mixture. The invention further relates to such hardenable mixtures, e.g., concrete and mortar, that contain fly ash pre-reacted with calcium oxide. In particular, the fly ash is added to a slurry of calcium oxide in water, prior to incorporating the fly ash in a hardenable mixture. The hardenable mixture may be concrete or mortar. In a specific embodiment, mortar containing fly ash treated by exposure to an aqueous lime slurry are prepared and tested for compressive strength at early time points.

Abstract: This invention describes two products both with a plain, fine textured, nonperforated surface visual consisting of a fiberboard substrate with or without a laminated porous nonwoven scrim and then a finished painted surface. The finish painted surface decorates or finishes the board, but most important, must remain acoustically transparent to retain the sound absorption properties of the fiberboard prior to painting. The fiberboard substrate is made to be porous or modified with hole perforations to cause it to be a good sound absorber. If the fiberboard substrate is sufficiently porous without hole perforations, then the sprayable, high solids, porous paint can be directly applied. If hole perforations are used to improve the sound absorption properties of the board substrate, then a porous, nonwoven scrim is attached and painted using the same high solids porous paint.

Abstract: A binder composition for three dimensional printing of parts is disclosed which is stable during storage and passage through a printhead, yet able to gel under the conditions existing in a powder bed. The binder composition comprises colloidal silica, a catalyst able to promote gelation of the composition when the composition is below a predetermined pH value, and a base able to maintain the pH of the composition above the predetermined value at which the composition gels. Preferably, the catalyst is polyethylene glycol or another ethylene oxide-derived polymer, and the base is triethanolamine. Upon impact with a powder bed, the pH of the binder composition is reduced, as by adding an acid such as citric acid to the powder, thereby causing the binder to gel in the powder.

Abstract: A cement composition including spodumene which has been heated to at least 1000.degree. C. which is capable of inhibiting expansion of the concrete due to the alkali-silica reaction. The present invention also provides a method of reducing expansion in cement compositions.

Abstract: In order to be able to produce formed elements or building elements with a significantly increased strength with a building material or structural material, it is suggested to provide the material with a largely uniform fine pore structure or a microcellular structure. These fine pores preferably have a diameter in the range of approx. 0.01.mu. to approx. 5.mu. and are self-contained. The material contains a reactive binding agent or a reactive matrix material, which can be a cement/water mixture or also a synthetic resin, for example polyurethane, epoxy resin, etc.

Abstract: The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention includes a method for predicting the compressive strength of such a hardenable mixture, which is very important for planning a project. The invention also relates to hardenable mixtures comprising cement and fly ash which can achieve greater compressive strength than hardenable mixtures containing only concrete over the time period relevant for construction. In a specific embodiment, a formula is provided that accurately predicts compressive strength of concrete containing fly ash out to 180 days. In other specific examples, concrete and mortar containing about 15% to 25% fly ash as a replacement for cement, which are capable of meeting design specifications required for building and highway construction, are provided. Such materials can thus significantly reduce construction costs.

Abstract: A sprayable, trowelable epoxy polysiloxane based coating and flooring composition exhibiting excellent weatherability in sunlight and superior chemical, corrosion and impact resistance after curing is made up of: (a) a resin component which includes a non-aromatic epoxy resin having at least two 1,2-epoxy groups per molecule; a polysiloxane and an organooxysilane; (b) an difunctional aminosilane hardener component; (c) an organotin catalyst; and (d) an aggregate or pigment component. Organic solvents and flow modifying agents may be added to facilitate spray application. The resin component, hardener component, aggregate component and desired catalysts are combined in the presence of a sufficient amount of water to promote the hydrolysis of polysiloxane and/or organooxysilane and the polycondensation of the silanols produced by such hydrolysis. The aminosilane and epoxide resin react to form a cured linear epoxy polymer.

Abstract: Phosphomagnesia compositions settable into improvedly water-insensitive cements that retain their mechanical properties comprise an intimate admixture of (i) a binder phase including (a) at least one phosphorous compound (P.sub.2 O.sub.5 or derivative/precursor thereof) and (b) at least one magnesium compound reactive therewith in the presence of water, (ii) an effective amount of cementitious aggregate, and (iii) a water sensitivity-reducing amount of at least one silicone homogeneously distributed therethrough.

Abstract: A cement composition consists essentially of (a) from 50% to 97% by weight (calculated on the total composition) of a Portland cement clinker, the sulfur content of which is from 0.5% to 10% by weight expressed as SO.sub.3 and the fluorine content of which is from 0.13% to 1.00% by weight expressed as F, and (b) from 3% to 50% by weight (calculated on the total composition) of an extender containing a carbonate selected from calcium carbonate, magnesium carbonate, calcium magnesium carbonate and mixtures thereof as its main constituent and having a median particle size (d.sub.50) of below 14 .mu.m. Preferably, the total content of C.sub.3 S and C.sub.2 S in the Portland cement clinker is at least 65%. A preferred carbonate is electrostatic precipitator dust extracted from cement kiln exhaust gases. The cement composition may be mixed with further components such as other extenders, retarding agents and aggregate.

Abstract: The present invention provides well cementing methods and compositions for use in cold environments which are particularly suitable for cementing conductor strings in deep water offshore wells. The cement compositions are basically comprised of a relatively coarse particulate hydraulic cement mixed with an ultra fine particulate hydraulic cement, sufficient water to form a pumpable slurry and a fluid loss control additive.

Abstract: The present invention provides improved cementitious compositions which can include drilling fluid as a component thereof and methods of cementing wells utilizing such compositions. The compositions are basically comprised of a cementitious material, water, a hardenable resinous material and optionally, drilling fluid in an amount up to about 70% by volume of the cementitious material in the composition.