Abstract: A water jacket face of a burner nozzle for a synthesis gas generator is protected from hot gas corrosion by an annular heat shield of high temperature material tiles. Angular segments of a tile annulus around a burner nozzle orifice are secured to the water jacket face by furnace melted, high temperature brazed metal. The metal water jacket face along radial joints between adjacent tiles is protected by stepped or scarfed lap joints.

Abstract: A combustion burner includes a mixture nozzle, a gas supply nozzle, and a flow guide. The mixture nozzle extends toward an interior of a furnace, and defines a mixture passage through which a mixture containing powdered solid fuel and gas for transferring the solid fuel flows. A distal end portion of the mixture nozzle is flared so that a flow passage area of the mixture passage increases progressively in a direction of flow of the mixture. The gas supply nozzle radially surrounds the mixture nozzle to define between the gas supply nozzle and the mixture nozzle a gas passage through which a combustion oxygen-containing gas flows toward the furnace. The flow guide is provided within the mixture nozzle at a position upstream of the flared portion of the mixture nozzle with respect to a flow of the mixture so as to make the mixture flow straight along an inner peripheral surface of the flared portion of the mixture nozzle.

Abstract: A stationary coal nozzle for a burner on a pulverized coal fired furnace having an elongated tubular nozzle with an inlet for receiving a flowing stream of coal/air mixture and an outlet for discharging the flowing stream into a combustion zone of a furnace for burning. A multiple of transversely extending rib segments protrude into the nozzle from its inside wall and are circumferentially arranged for distributing and diffusing a flowing stream of pulverized coal in the coal/air mixture upon exiting the nozzle outlet. A deflector plate may also be provided which closes off an upper portion of the nozzle inlet to prevent pulverized fuel roping.

Abstract: A minimum recirculation flame control (MRFC) solid fuel nozzle tip (12) that is suited to being cooperatively associated with a pulverized solid fuel nozzle (34) of a firing system in a pulverized solid fuel-fired furnace (10). The MRFC solid fuel nozzle tip (12) includes a secondary air shroud (46), secondary air shroud support (50) operative for supporting the primary air shroud (48) relative to the secondary air shroud (46), and a splitter plate (52) mounted in supported relation within the primary air shroud (48).

Abstract: An integrally cast, non-welded coal spreader for a furnace or boiler burner has integrally cast swirl vanes. A shaft of the spreader extends into the hollow interior of a cap of the spreader and the vanes extend outwardly of the cap and are cast as one piece with the cap.

Abstract: A pulverized fuel combustion burner includes a pulverized fuel and air mixture conduit. A pulverized fuel rich/lean separator is disposed at the axial center of the conduit so that a high concentration mixture is formed at an outer peripheral portion of the conduit and a low concentration mixture is formed at a central portion of the conduit. The pulverized fuel rich/lean separator has a cross-sectional shape which gradually enlarges in the flow direction at an angle to the flow direction. It becomes parallel to the flow direction downstream of the enlarging portion, and terminates in a flat surface that is perpendicular to the axis of the separator. A passage extends through the pulverized fuel rich/lean separator along the axis.

Abstract: A burner for combustion of a pulverized coal mixture having two kinds of rich and lean concentration has a height of a burner panel reduced and the overall burner simplified. A rich/lean separator (10, 20, 30) is provided within a pulverized coal conduit (2) so that a high concentration mixture is formed in an outer peripheral portion and a low concentration mixture is formed in a central portion within a single pulverized coal conduit. Thus, a rich mixture burner and a lean mixture burner, which have been conventionally provided separately, may be formed into a single burner. Recirculation of air is accelerated by a cutaway slit (20d, 30d) provided in a central portion of the rich/lean separator to make the air flow rate distribution uniform in a pulverized coal nozzle. Also, a duct and an air blow box for the combustion air to be supplied to the pulverized coal flame are not integrally formed continuous in the height direction, but are divided into a plurality of discontinuous units.

Abstract: A burner for the combustion of coal dust in which a stream of primary air and coal dust mixture is conducted through a dust conduit connected to a primary dust tube. A secondary air tube surrounds the primary dust tube, and a tertiary air tube surrounds the secondary air tube. The secondary and tertiary air tubes are connected to a helically-shaped input housing, and a conically flared section extends from each of the secondary and tertiary air tubes. An angular momentum is applied in the dust conduit divides the primary air and coal dust mixture into high-dust and low-dust partial streams, so that the high-dust partial stream flows through the primary dust tube, and the low-dust partial stream flows through the primary gas tube.

Abstract: A nozzle for the injection of solid fuel in dust form into a combustion chamber, to be installed in correspondence with the outlet of a burner coaxially to the longitudinal axis of the burner, comprising a stationary annular part divided into coal ducts of a circumferential width that decreases towards outlet section to form coal-dust-rich air streams, a central duct for a coal-dust-poor air stream sideways delimited by the coal ducts and having an outlet end, a central member that is axially mobile within the central duct, for varying the cross section of a central passage delimited by the stationary annular part at the outlet end. Air ducts for the coal-dust-poor air stream are formed between each pair of adjacent coal ducts in the stationary annular part communicating with the central duct and having a circumferential width increasing toward the outlet end.

Abstract: A coal combustor for combustion of coal in fossil burning plants, comprising a refractory including a reactor chamber, combustion chamber, and discharge chamber serially connected along a central longitudinal axis. The chambers define, respectively a reactor zone, combustion zone, and discharge zone extending through the refractory. A ceramic baffle insert is concentrically disposed within the forward end of the reactor chamber. The baffle defines at least one coal-gas passage extending longitudinally through the baffle and communicates an air-fuel mixture to the reactor zone. A reactor core tube is sealingly engaged by the baffle and in communication with the coal-gas passage. The reactor core tube extends longitudinally through a portion of the reactor zone and terminates in the combustion zone for communicating a coal-gas mixture from the coal-gas passage to the combustion zone.

Abstract: A pulverized coal burner includes a venturi for contracting a flow of a mixture of pulverized coal and primary air toward a central axis of a fuel nozzle 2. A spindle having a cone is provided coaxially with the central axis and gradually expands from an upstream side to a downstream side to cause the mixture to impinge thereon and diffuse. A column extends from the cone and is parallel to the central axis of the fuel nozzle, and a cone extends from the column and gradually narrows from an upstream side to a downstream side. A flow path divider, having a cone gradually narrowing coaxially with the central axis on the downstream side of the spindle, and a cylinder extending from the cone and being coaxial and parallel with the central axis of the fuel nozzle 2, coaxially divides the flow path.

Abstract: The water jacket face of a burner nozzle for a synthesis gas generator is protected from hot gas corrosion by an annular heat shield of high temperature material tiles. Six, for example, angular segments of a tile annulus around a burner nozzle orifice are secured to the water jacket face by furnace melted, high temperature brazed metal. The metal water jacket face along radial joints between adjacent tiles is protected by stepped or scarfed lap joints.

Abstract: A burner is provided for a furnace having at least one windbox that is supplied with air for combustion and has extending therethrough at least one such burner, which opens out toward the combustion chamber. The burner has at least one primary air channel, which is supplied from the outside with a coal dust/air mixture, at least one secondary air channel, which surrounds the primary air channel, and at least one tertiary air channel, which surrounds the secondary air channel. The secondary and tertiary air channels can be supplied with air from the windbox in a regulated manner. Along a rotationally symmetrical portion of an outer surface of each of the secondary and tertiary air channels there is respectively provided at least one air inlet opening. Respective annular valve sections are rotatably disposed about one of the rotationally symmetrical portions of the secondary and tertiary air channels.

Abstract: A burner for combustion of a pulverized coal mixture having two kinds of rich and lean concentration has, a height of a burner panel reduced and the overall burner simplified. A rich/lean separator (10, 20, 30) is provided within a pulverized coal conduit (2) so that a high concentration mixture is formed in an outer peripheral portion and a low concentration mixture is formed in a central portion within a single pulverized coal conduit. Thus, a rich mixture burner and a lean mixture burner, which have been conventionally provided separately, may be formed into a single burner. Recirculation of air is accelerated by a cutaway slit (20d, 30d) provided in a central portion of the rich/lean separator to make the air flow rate distribution uniform in a pulverized coal nozzle. Also, a duct and an air blow box for the combustion air to be supplied to the pulverized coal flame are not integrally formed continuous in the height direction, but are divided into a plurality of discontinuous units.

Abstract: A burner for combustion of a pulverized coal mixture having two kinds of rich and lean concentration has a height of a burner panel reduced and the overall burner simplified. A rich/lean separator (10, 20, 30) is provided within a pulverized coal conduit (2) so that a high concentration mixture is formed in an outer peripheral portion and a low concentration mixture is formed in a central portion within a single pulverized coal conduit. Thus, a rich mixture burner and a lean mixture burner, which have been conventionally provided separately, may be formed into a single burner. Recirculation of air is accelerated by a cutaway slit (20d, 30d) provided in a central portion of the rich/lean separator to make the air flow rate distribution uniform in a pulverized coal nozzle. Also, a duct and an air blow box for the combustion air to be supplied to the pulverized coal flame are not integrally formed continuous in the height direction, but are divided into a plurality of discontinuous units.

Abstract: A burner having lower emissions and lower unburned fuel losses by implementing a transition zone in a low NO.sub.x burner. The improved burner includes a pulverized fuel transport nozzle surrounded by the transition zone which shields the central oxygen-lean fuel devolatilization zone from the swirling secondary combustion air. The transition zone acts as a buffer between the primary and the secondary air streams to improve the control of near-burner mixing and flame stability by providing limited recirculation regions between primary and secondary air streams. These limited recirculation regions transport evolved NO.sub.x back towards the oxygen-lean fuel pyrolysis zone for reduction to molecular nitrogen. Alternate embodiments include natural gas and fuel oil firing.

Abstract: A fuel injector for use in a furnace is provided. The fuel injector may include a generally tapered configuration and a nozzle having a plurality of open sections, which preferably have an elliptical configuration, arranged at the output for providing rich segregated fuel streams.

Abstract: An oxygen-enriched gas burner and method of operation thereof for incinerating and/or melting and/or vitrifying and/or performing thermal treatment and/or oxidizing ground/liquid waste materials and particularly, but not exclusively, contaminated waste materials. The burner comprises a body having annular chambers and defining an injection nozzle which is adjustable whereby to adjust the configuration of a flame and wherein the nozzle is provided, at the center thereof with an axial feed port through which the grounded solid/liquid waste material is injected within the flame. The waste material is fed axially within the flame under control pressure with the waste feed and flame configuration being adjusted independently from one another whereby the waste material is substantially incinerated without substantially affecting the combustion of the gas which would otherwise produce undesirable carbon monoxide and hydrocarbons.

Abstract: An apparatus for the combustion of a suspension of a combustible liquid and combustible solids in particle shape, for instance carbon particles, includes a tank, a burner unit and a pipe which is connected to the burner unit and which protrudes into the tank where it is connected to a pump system. The pump system includes an eddy current pump with a branched outlet, where one of the outlet branches is connected to the pipe, while the other branch or branches is formed as a nozzle or a jet with its outlet directed into the tank, thus serving to stir the suspension in the tank.

Abstract: A flow control apparatus for a coal pipe containing a stream of primary combustion air carrying pulverized solid fuel particles, includes a frame sealingly secured to an outside surface of the coal pipe around a window opening formed on one side of the pipe. An orifice plate having an orifice opening at the center is supported for pivotal movement in the coal pipe on a spindle extending radially outwardly from an edge portion on one side of the orifice plate and out through the window opening in the pipe. A bearing sleeve is provided for supporting the spindle for rotating movement about a spindle axis extending transversely of the coal pipe across the center thereof. A mounting plate structure for the sleeve is provided and is attached to the frame. A removable handle is attached on an outer end of the spindle for rotating the orifice plate in the coal pipe to vary the effective flow cross-section of the orifice opening for controlling the flow of coal and primary air to a burner.

Abstract: A pulverized coal combustion burner includes a pulverized coal nozzle, and secondary and tertiary air nozzles provided in concentric relation to the pulverized coal nozzle. A flame stabilizing ring is provided at an outlet end of the pulverized coal nozzle. A separation wall is provided within the pulverized coal nozzle to divide a passage in this nozzle into two passages. A pulverized coal/air mixture flows straight through the two passages, so that recirculation flows of the pulverized coal/air mixture are formed in proximity to the outlet end of the pulverized coal nozzle. As a result, the ignitability of the pulverized coal, as well as a combustion rate, is enhanced, thereby reducing the amount of discharge of NOx.

Abstract: A solid fuel burner mountable on a boiler furnace. The forward portion of the burner is insertable through an opening in the casing of the furnace so as to extend into the furnace's combustion zone. The burner includes a tubular main body accommodating a feed screw for the solid fuel. The free end of the screw terminates in the forward portion of the burner. The other, closed end of the burner is mounted rotatably in a bearing. A drive rotates the feed screw inside the main body. An ignition chamber is disposed at the forward end portion. One open end of the ignition chamber meets up with the main body and the feed screw terminating within the chamber. An air supply duct with its delivery end in the chamber supplies combustion air to the fuel. An inlet in the main body gives access to the screw and thus permits the supply of fuel from a solid fuel container to the feed screw.

Abstract: A pulverized fuel burner having lower emissions and lower unburned fuel losses by outwardly diverting and swirling pulverized fuel at the outlet of a fuel nozzle carrying the pulverized fuel. Diverting cone is positioned at the outlet of the fuel nozzle and include swirling plates connected there between for outwardly diverting some of the pulverized fuel and swirling a remainder of the pulverized fuel. Together these effects reduce the axial momentum of the fuel, shortening the flame and improving its emission and unburned fuel loss characteristics.

Abstract: A system and method for preheating a mixture of fuel and air as the mixture is introduced into a furnace combustion chamber comprises passing the mixture through a nozzle extending into an upstream portion of an opening defined in a wall enclosing the combustion chamber. The nozzle is sized so that an annular space is formed between the nozzle and the opening. Hot air is introduced through the annular space and mixes with and preheats, in a downstream portion of the opening, the mixture passing through the nozzle. The preheated mixture then passes into the furnace combustion chamber for combustion therein.

Abstract: A burner (10) for the combustion of fuel comprises a passage (32) through which in operation a mixed flow of fuel and air passes for primary combustion at it's outlet. Two further annular passages (34, 36), concentric with and radially outward of the passage (32), are provided through which supplementary flows of air pass to support the primary combustion. The outlets of the two annular passages (34, 36) diverge to discharge the supplementary flows of air at an angle to the mixed flow of fuel and air. Members (62) are provided in the annular passage which obstruct the discharge of the supplementary flow of air. Furnace gases circulate in the region downstream of the obstruction members (62). Circulation of the furnace gases delays the mixing of the fuel and air mixture with the supplementary air flows to reduce the nitrogen oxides produced.

Abstract: A coal burner with impeller for a furnace has a housing containing a plurality of sets of blades which direct the fuel from the coal nozzle into a plurality of non-intersecting flows directed obliquely towards the longitudinal axis of the housing. The non-intersecting flows create a fuel-rich devolatilization zone and an air-rich char burnout zone within the furnace and limit the flame length of the burner.

Abstract: A burner block for mounting a burner within a furnace containing a melt to be heated by the burner. The burner block comprises a body having a passageway terminating in a divergent opening. The passageway is configured to receive the burner so that the burner is recessed within the divergent opening and a flame produced by the burner is directed out of the divergent opening and over the melt. The divergent opening has a lower section angled in a downward direction and the lower section has a reversed step to produce a primary recirculation zone beneath the flame, thereby to draw the flame in a downward direction toward the melt. The reversed step is positioned within the divergent opening so that when the burner is in use, a secondary recirculation zone forms between the opening and the melt and further draws the flame in the downward direction toward the melt.

Abstract: The invention relates to a method for feeding a reaction gas, such as oxygen or oxygen-enriched air to a flash smelting furnace through a concentrate burner, so that the gas is fed in around a pulverous material distribution channel located in the middle of the burner. Oxygen or oxygen-enriched air is fed into the reaction shaft through tubular channels in several separate gas jets, and the discharge velocity of the gas jets is adjusted.

Abstract: Pulverized coal and air flowing-in a coal nozzle are distributed for combustion with low NOX generation by a concentric central duct with long exterior spiraling vanes which extend upstream and attach to a support pipe extending further upstream in the nozzle. The space from the downstream end of the support pipe to the upstream end of the central duct, and the cross section of the pipe relative to the cross section of the central duct regulate the entry of coal and air into the central duct from which the flow emerges with reduced velocity as a central stream stabilizing the flame. The central duct also has an exterior short vane attached to each long vane to separate the pulverized fuel and air outerflow into fuel-enriched swirling streams and fuel-depleted recirculation zones.

Abstract: In a conventional air burner for combustion of pulverized coal having a back and a front, and a coal feeding tube for the pulverized coal extending from the back to the front, an oil igniter connected to the front of the burner, an oil feeding tube connected to the oil igniter, the oil igniter when fired ignites the oil projecting a starter flame at the front of the burner, the starter flame ignites a continuous supply of the pulverized coal conveyed to the starter flame at the front of the burner to create a pulverized coal fueled flame, an improvement wherein a metal tube for conveying a suspension of fine-grained coal in a liquid or aqueous slurry is inserted through the burner and extends from the back to the front and wherein the metal tube is attached to a nozzle oriented and adapted to spray the aqueous slurry into the pulverized coal fueled flame.

Abstract: An apparatus is described for burning solid fuels, preferably coal in pulverized form, which are mixed with a carrier liquid, such as water and/or oil or the like, to thereby form an emulsion, and for this purpose the fuel emulsion is injected through a substantially annular entrance port into a combustion chamber so that an approximately hollow cone-shaped flow configuration is produced. Within this flow configuration, a low pressure is built up immediately behind the entrance port for the fuel emulsion opening into the combustion chamber so that a portion of hot combustion gases and a remainder of unburnt fuel particles are recirculated to the entrance port. Furthermore, gas entrance ports are provided in the end wall of the combustion chamber, through which the gas or air flows, the path of flow of which extends concentrically and spirally towards the axis of the entrance port for the fuel emulsion opening into the combustion chamber.

Abstract: Three burners are supplied with pulverized fuel entrained in air from a splitter and are brought to combustion under optimum conditions by adjustment of the secondary air flow to each. The rates of flow of primary and secondary air are determined and signals from these, and a representation of the total fuel supply are supplied to a computer by which the amount of fuel flowing to each burner is deduced from the ratio of the air supplied to the burners.

Abstract: A solid fuel burner especially useful in a system for pulverizing and burning solid fuel, such as coal or other fossil fuel, that is characterized by a possible turndown ratio of up to at least fifteen to one. The burner includes a valved firing nozzle having a firing conduit with firing orifice and internal turbulating means for a mixture of primary air and pulverized solid fuel, and a controlled secondary air supply. A movable valve element, preferably in the form of a double-taper-ended diffuser positioned downstream from the firing orifice, controls the outflow of a turbulent stream of the mxied primary air and fuel from the firing orifice into an ignition chamber and controls flame shape.

Abstract: A device for ignition of the powder in powder engines and powder-operated turbine engines comprises heated divergent slots through which the powder is disposed to be blown.

Abstract: A burner for use in burning granulated solid fuel including a burner head having a combustion chamber and inlet and outlet openings at opposite ends thereof communicated with the combustion chamber. Means is provided to deliver granulated solid fuel to the inlet opening and means is provided for delivering primary combustion air to the inlet opening. The primary combustion air is preheated by passing along the burner head prior to entry to the inlet opening and a pilot assembly in the combustion chamber maintains a constant pilot during turndown of the burner. A retention barrier in the combustion chamber retains fuel particles larger than a predetermined size in the combustion chamber to insure complete incineration thereof.

Abstract: Fine particulate solid fuel particles are delivered from a venturi ejector to a rotating double-armed distributor which distributes fuel and air sequentially to conduits leading to the burner ejector of a kiln. The distributor is sealed and pressurized with air so as to provide the conduits with additional pulses of air following the times at which they receive fuel and air from the distributing operation.

Abstract: A burner nozzle for solvent refined coal (SRC) is disclosed having means for removing heat which is adequate to maintain the exterior temperature of the burner nozzle below the level at which deposition of SRC residue has been observed. A specific embodiment comprises a water jacket about a tubular nozzle, the fuel outlet end being tapered to an edge at the fuel outlet end. The water jacket is provided with circumferential channels for circulating cooling fluid in a circuitous path around the nozzle. The channels are sized so that maximum flow velocity, and therefore maximum convective heat transfer, is maintained at the tapered edge.

Abstract: A fuel-staging burner assembly and method in which a burner nozzle has separate, concentrically disposed elements to burn coarse and fine coal particles under different combustion conditions to reduce the production of nitrogen oxides from the combustion of coal as a fuel. The burner assembly further includes a control nozzle for maintaining a swirling motion in the combustion flame and a separate, axially-movable adjustable sleeve for regulating the quantity flow of turbulence-free combustion-supporting air.

Abstract: An apparatus and method for maintaining the heat input to a pulverized coal-fired steam generator when firing a lower grade coal than for which the pulverizers were designed. A dense phase pulverized coal stream consisting essentially of a mixture of pulverized coal and air having an air-to-coal weight ratio below approximately 1.0 is injected into main pulverized coal stream, thereby providing the necessary supplemental fuel for maintaining the heat input at that full load level.

Abstract: A fuel-staging burner assembly and method in which a burner nozzle has separate, concentrically disposed elements to burn coarse and fine coal particles under different combustion conditions to reduce the production of nitrogen oxides from the combustion of coal as a fuel. The burner assembly further includes a control nozzle for maintaining a swirling motion in the combustion flame and a separate, axially-movable adjustable sleeve for regulating the quantity flow of turbulence-free combustion-supporting air.

Abstract: An improved fuel-air admission assembly incorporating a split coal bucket which permits a pulverized coal-fired furnace to be operated at low loads without the use of auxiliary fuel to provide stabilization. The split coal bucket comprises an upper and a lower coal nozzle pivotally mounted to the coal delivery pipe, the upper and lower coal nozzles being independently tiltable. When the furnace is operating at low loads, the primary air and pulverized coal stream discharging from the coal delivery pipe is split into a first and a second coal-air stream and independently directed into the furnace by tilting at least one of the nozzles away from the longitudinal axis of the coal delivery pipe, thereby establishing an ignition stabilizing pocket in the locally low pressure zone created between the spread apart coal-air streams.

Abstract: The method of burning different sorts of solid fuel in a tunnel-like burner furnace comprises the steps of pulverizing the solid fuel particles to a size corresponding to optimum burning performance of the employed burners, supplying the pulverized particles in an air stream to the burners of the furnace and adjusting the supplied amount of pulverized particle-air mixture, and the amount of air in the mixture in accordance with the optimum burning performance of the burner. The burner furnace system for performing the method of this invention comprises a tunnel burner furnace having a plurality of ceiling burners and of side wall burners, a fuel distributor having a rotatable distributing channel communicating successively with respective burners and a dosing device connected to the input of the fuel distributor and adapted for adjusting the stream of the mixture of air with pulverized fuel particles.

Abstract: A furnace structure has a particle separator for separating a mixture of a transport fluid and pulverized coal into a coarse coal fraction and a fine coal fraction, a furnace, a burner assembly for burning the pulverized coal, and a windbox for providing combustion supporting gas to the burner assembly. The burner assembly has separate, concentrically disposed elements to burn coarse and fine coal particles under different combustion conditions to reduce the production of nitrogen oxides from the combustion of coal as a fuel. The burner assembly further includes a control nozzle for maintaining a swirling motion in the combustion flame and a separate, axially-movable adjustable sleeve for regulating the quantity flow of turbulence-free combustion-supporting air.

Abstract: Apparatus for burning particulate fuels such as wood sander dust or sawdust comprises a pair of radially spaced, substantially coaxial tubes having infeed ends and juxtaposed discharge ends. Mounting means rotatably mount one of the tubes. Drive means is connected to the rotatably mounted tube for rotating it relative to the other tube. A source of forced draft combustion air is connected to the infeed end of one of the tubes. Fuel feed means is arranged for feeding particulate fuel in solid flow into the infeed end of the other of the tubes. Upon establishing concurrent, substantially continuous flows of fuel and air in the respective tubes and spinning one of the tubes, the fuel and air contents of the tubes are discharged at the outfeed ends thereof and mixed with a high degree of efficiency into a combustible fuel mixture.