Frames Patents (Class 112/103)
  • Patent number: 5884571
    Abstract: A machine embroidery hoop assembly which retains a fabric workpiece securely in place throughout the machine embroidery cycle without the use of tapes or structures that may cause harm to the fabric. The assembly fit easily within the machine and allows the operator to easily insert and remove the workpiece. The embroidery hoop includes two securing members, a main clamp to hold the wide end of the workpiece and an elastic restraint to hold the free end. The main clamp has a wide, spring loaded bar cooperating with a fixed support to keep the fabric taut over its width, while the elastic restraint keeps the fabric pulled flat, so that the embroidery can be properly applied. The main clamp can easily be manually raised and lowered so the workpiece can be quickly and easily positioned in the hoop and then removed after embroidery. The whole assembly is of low height and fits easily into embroidery machine.
    Type: Grant
    Filed: January 9, 1998
    Date of Patent: March 23, 1999
    Inventors: Sofia Valadez, Juan Antonio Valadez
  • Patent number: 5867391
    Abstract: A sewing data processor including input unit for inputting a sewing pattern to be sewn on a cloth using a sewing machine; sewing data preparation unit for preparing sewing data to be used in the sewing machine for sewing the sewing pattern, the sewing data preparation unit preparing the sewing data based on a predetermined point within a sewing reference frame encompassing the sewing pattern; and sewing reference frame setting unit capable of setting a sewable region of the sewing machine as the sewing reference frame.
    Type: Grant
    Filed: June 12, 1996
    Date of Patent: February 2, 1999
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventor: Yukiyoshi Muto
  • Patent number: 5862765
    Abstract: An embroidery machine has an attachment for stitching hats and caps. The attachment fits over a saddle of the embroidery machine. A cap driver is carried on the saddle. The base of the cap driver moves parallel to the axis of the saddle in unison with a carriage member. The cap driver has an arcuate member which will rotate pivotally relative to the base. A cap retainer releasably fastens to the arcuate member. A guide bar located between the base of the cap driver and the sides of the saddle engages bearings for resisting upward and downward movement of the cap driver relative to the saddle during stitching of the cap.
    Type: Grant
    Filed: June 21, 1996
    Date of Patent: January 26, 1999
    Assignee: Data Stitch, Inc.
    Inventor: Bernard E. Grundl
  • Patent number: 5860375
    Abstract: The invention provides a mechanical hooping press for framing sections of fabric for embroidery machines. The press includes one or more cylindrical assemblies. The preferred embodiment provides at least two pneumatically-operated cylindrical assemblies being operable either in tandem or independently. The device provides a base having a recess, and with a cylindrical assembly positioned directly above the recess. A first ring of an embroidery hoop is placed in the recess and a fabric section is placed upon the first ring. The cylindrical assembly is provided with a hoop disk for detachably retaining the second ring of the embroidery hoop. The second ring is attached to the hoop disk and the hoop disk is then driven toward the recess, eventually driving the second ring into engagement with the first ring, and capturing the fabric section therebetween. The invention also provides a nested hoop disk, and an embroidery hoop especially adapted for use with the mechanical hooper.
    Type: Grant
    Filed: August 20, 1997
    Date of Patent: January 19, 1999
    Inventor: Ely Williams
  • Patent number: 5842430
    Abstract: The tubular hooping device for use with embroidery machines is comprised of a support structure, a base plate, a keyed recess, a location device, and an aligning arm. The base plate rests upon the support structure and is arranged to receive a male hoop portion in the keyed recess formed therein. The location device holds a piece of backing material in place over the female hoop portion received in the keyed recess of the base plate. The aligning arm is arranged to receive a male hoop portion and accurately and precisely seat the male hoop portion within the female hoop portion, thereby securing the backing material and a portion of a garment to be embroidered therebetween. The tubular hooping device can be used in a stand alone manner or in conjunction with a hooping rack.
    Type: Grant
    Filed: December 1, 1997
    Date of Patent: December 1, 1998
    Inventor: Charles H. Mack
  • Patent number: 5842429
    Abstract: A hoop support attachment for a computerized embroidery sewing machine for adaptation to existing embroidery machines of a particular type not normally designed for tubular good embroidery and thereby improving sewing quality when used to embroidery designs directly onto tubular goods such as shirt sleeves, pants legs, sports bags etc. the attachment provides hoop support on all sides of the machine's needle plate thereby reducing needle drag, needle breakage and thus reducing nesting The hoop support is fitted with a removable extension member thereby providing elongated hoop support.
    Type: Grant
    Filed: October 23, 1996
    Date of Patent: December 1, 1998
    Inventor: David Gulotta
  • Patent number: 5832853
    Abstract: A tensioning assembly for applying tension to portions of a cap is provided. The tensioning assembly increases the tension applied to cylindrical sections of the cap that are located between the cap visor and the back of the cap. The tensioning assembly includes a tensioning disk that is moveable inwardly and outwardly, as well as being rotatable, when an embroidery pattern is being stitched on the cap. The tensioning assembly is connected to a drive apparatus and its position relative thereto can be adjusted, depending upon the size of the cap. A cable adjustment assembly is also preferably included for maintaining desired tension of a cable that is coupled to a drive beam used in providing linear motion that is translated to rotational movement of the cap being embroidered. A holder assembly is connected to the drive apparatus for maintaining desired positioning of the drive beam particularly when the drive apparatus is detached from the computerized embroidery machine.
    Type: Grant
    Filed: February 27, 1997
    Date of Patent: November 10, 1998
    Assignee: Melco Industries, Inc.
    Inventors: Alexander D. Pokrishevsky, Vladimir A. Birjulin, Gary G. Steffenson
  • Patent number: 5819675
    Abstract: A frame for holding a cap of the type having a bill and a front crown. The frame includes an inner subframe having an inner band and an outer subframe having an outer band. The inner and outer bands are hingedly joined on one end so that the outer band may be selectively folded between an open position wherein the outer band is spaced from the inner band and a closed position wherein the outer band is disposed adjacent the inner band. Latch mechanisms are provided for selectively securing the outer band in the closed position. Spaced apart support arms extend upwardly from the inner band. Spaced apart clamp arms extend upwardly from the outer band. When the outer band is in the closed position, an outer opening defined between the clamp arms is disposed adjacent an inner opening defined by the support arms, and the clamp arms are disposed adjacent respective support arms for clamping portions of the crown of the cap therebetween. Each of the support arms includes a reinforcing rib integrally formed therein.
    Type: Grant
    Filed: April 2, 1997
    Date of Patent: October 13, 1998
    Inventors: Nick L. French, Mark D. Mason
  • Patent number: 5809918
    Abstract: Disclosed is a sewing machine having a horizontal sewing table, an X-direction frame drive portion and a Y-direction frame drive portion, which are disposed downward of said sewing table, and a long frame drive member disposed upward of said sewing table, which is freely movable on the X and Y coordinates surface by both the frame drive portions. A guide member long in the Y direction is provided so as to be horizontally located upward of the intermediate position in the X direction at the frame drive member. A moving member disposed at this guide member so as to be movable in the Y direction is movable integrally therewith in the Y direction relative to the frame drive member and is connected thereto so as to be relatively movable in the X direction. A sub drive mechanism is able to move the moving member in synchronization with the drive of the Y-direction frame drive portion.
    Type: Grant
    Filed: October 8, 1996
    Date of Patent: September 22, 1998
    Assignee: Tokai Industrial Sewing Machine Co., Ltd.
    Inventors: Ikuo Tajima, Tomoyuki Shibata
  • Patent number: 5784988
    Abstract: Embroidery hoops are mounted onto embroidery material using an embroidery hoop mounting device which can mount variably sized and shaped embroidery hoops for use with automated embroidery machines. The embroidery hoop mounting device utilizes a backing having a cam lock system on one side to adaptively hold the variously sized and shaped hoops during the mounting process. Handles are carried on the opposite side of the device for manipulating the device to engage the hoops with one another and with margins of the embroidery material between the hoops.
    Type: Grant
    Filed: December 30, 1996
    Date of Patent: July 28, 1998
    Inventor: Robert S. Burt, Jr.
  • Patent number: 5748480
    Abstract: A system for processing embroidery data which are used to control a sewing machine to form stitches filling an embroidery area and thereby produce an embroidery on at least one work sheet, the system including an outline-data obtaining device which obtains a plurality of sets of outline data each set of which defines a corresponding one of a plurality of outlines including a first outline and one or more second outlines positioned inside the first outline, an attribute-data obtaining device which obtains, in connection with each of the outlines, a set of attribute data including objective-area specifying data specifying an objective area bounded by the each outline, and embroidery-area specifying device for specifying, as the embroidery area, an objective area bounded by at least one of the outlines.
    Type: Grant
    Filed: July 16, 1996
    Date of Patent: May 5, 1998
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventor: Masahiro Mizuno
  • Patent number: 5701831
    Abstract: A headgear holder for use with a sewing machine, the holder holding a headgear including a covering member with an opening and a sweatband fixed to an annular portion of the covering member located on the side of the opening, the sweatband being foldable into an inner space of the covering member and unfoldable outside from the inner space through the opening, the sewing machine forming an embroidery on each of a frontal portion, and at least one of a right and a left temporal portion, of the annular portion, the holder including a main frame member on which the headgear is set such that the sweatband unfolded outside and the annular portion of the covering member externally fit on the main frame member, a pressing member which externally presses the headgear set on the main frame member, and two fastening devices one of which is provided between the main frame member and a corresponding one of opposite ends of the pressing member and the other of which is provided between the main frame member and the other
    Type: Grant
    Filed: June 25, 1996
    Date of Patent: December 30, 1997
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventor: Tetsuo Morita
  • Patent number: 5676074
    Abstract: A garment fence for an embroidery hoop having an inner and outer hoop defining a sewing field and used for embroidering garments, and comprising a frame having a top and bottom edge inserted within the embroidery hoop and barrier device attached to the frame at the top edge and extending upwardly therefrom. The barrier device insures unimpeded movement of the embroidery hoop and such that the garment is controlled to insure that only the portion of the garment intending to be embroidered enters the sewing field.
    Type: Grant
    Filed: July 24, 1995
    Date of Patent: October 14, 1997
    Inventor: David C. Bengal
  • Patent number: 5666894
    Abstract: An embroidery unit for use with a sewing machine, the sewing machine having a lower free arm (19) with a cloth feed dog (20), a column (16) with a drive unit, and a top arm (17) with a needle bar mechanism (18). The embroidery unit has a housing (10) which can be releasably attached to the free arm of the sewing machine. The housing has a first, stationary arm (11) provided with a first, stepping motor driven slide (12) movable parallel to the free arm. A second, movable arm (13) extends perpendicularly to the free arm and has a free end and an end attached to the first slide. The second arm is movable above the free arm between the feed dog (20) and the column (16) and has a second, stepping motor powered slide (14) carrying a hoop (15) which, by operation of the two slides, is movable in two mutually perpendicular directions. The second arm is movable to an inoperative position adjacent to the column (16) in order to enable normal sewing without having to remove the embroidery unit from the sewing machine.
    Type: Grant
    Filed: June 15, 1995
    Date of Patent: September 16, 1997
    Assignee: Aktiebolaget Electrolux
    Inventors: .ANG.ke Jonsson, Hans Grufman
  • Patent number: 5655469
    Abstract: An embroidery frame, comprising a closed inner frame and an outer frame open at a point and a clamping device provided on the outer frame with one laterally projecting projection each at each of the two ends of the outer frame. A stud is provided that can be fixed at one projection and a screwing device is provided that cooperates with the stud and is supported at the other projection. The stud is displaceably guided within one projection at a closely spaced location from the outside of the frame and is supported with a head on a stop face of the projection. The other end of the stud is rigidly connected to a sliding block, which is longitudinally displaceably accommodated within a guide provided in the other projection. A tie rod is led out of the other projection extending obliquely toward the outside of the frame. The tie rod is pivotably arranged at the sliding block.
    Type: Grant
    Filed: May 15, 1996
    Date of Patent: August 12, 1997
    Assignee: G.M. Pfaff Aktiengesellschaft
    Inventors: Mathias Herbach, Helmar Holl
  • Patent number: 5651325
    Abstract: A clamp is provided for use in a sewing machine. The clamp includes a frame and at least one adjustable presser member associated with the frame. The adjustable presser member applies a preselected amount of pressure to a workpiece located in a sewing machine and the clamp is adapted to be used with workpieces having varying thicknesses.
    Type: Grant
    Filed: January 18, 1996
    Date of Patent: July 29, 1997
    Assignee: MIM Industries, Inc.
    Inventor: Ralph F. Conley, Jr.
  • Patent number: 5649496
    Abstract: An apparatus for supporting a headgear holder which holds a headgear, the headgear holder being detachably attached to the apparatus, the apparatus including a main structure which is adapted to be fixed to a base member, a rotatable structure which supports the headgear holder attached thereto, and a connecting device which connects the rotatable structure supporting the headgear holder, to the main structure, such that the rotatable structure is rotatable about an axis line thereof, so that the headgear holder is rotatable around the main structure.
    Type: Grant
    Filed: February 22, 1996
    Date of Patent: July 22, 1997
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Tetsuo Morita, Satoshi Kato
  • Patent number: 5630370
    Abstract: A device is provided for detachably fastening an embroidery frame, slidingly arranged on a support surface, to a drive member of a feed mechanism of a sewing or embroidery machine. The device includes a coupling device acting in a positive-locking manner and nonpositively acting locking device. Two coupling pins, which are located at mutually spaced locations from one another in the horizontal direction and carry a head each, are fastened to the said embroidery frame. A holding element is fastened to the drive member and contains two elongated holes, which extend in parallel to the said support surface of the machine and whose height corresponds to the diameter of the said coupling pins. A free space is provided in the area of the elongated holes for the heads of the said coupling pins.
    Type: Grant
    Filed: May 15, 1996
    Date of Patent: May 20, 1997
    Assignee: G.M. Pfaff Aktiengesellschaft
    Inventor: Mathias Herbach
  • Patent number: 5609119
    Abstract: A method of making a three-dimensional embroidery comprises the steps of framing the double-layered fabric and framing the thermal-decomposed fabric with at least two frames, placing the thermal-decomposed fabric on the double-layered fabric, embroidering the fabrics with embroidering threads, decomposing a brush-off fabric, and removing the frames to form a semi-product, spraying the pressurized air on the semi-product, and forming the product.
    Type: Grant
    Filed: January 19, 1996
    Date of Patent: March 11, 1997
    Inventor: Ching-Lin Yeh
  • Patent number: 5598797
    Abstract: A hat embroidery alignment device and method comprises an alignment stand to which a cap frame with hat in place is located, thereby allowing an operator to draw forth a pointing device, or view a position indication, in order to align and lock the hat such that the area to be embroidered is positioned correctly, when placed onto an automatic sewing machine. The method of accurately prealigning the hat eliminates the need for final hat positioning while the cap frame is attached to the automatic sewing machine thereby saving labor.
    Type: Grant
    Filed: July 20, 1994
    Date of Patent: February 4, 1997
    Inventor: Dennis W. Patterson
  • Patent number: 5590613
    Abstract: Apparatus for framing a portion of a fabric workpiece in an embroidery hoop, the apparatus including a mount for a hoop holder, such that when mounted on the apparatus the hoop holder holds and locates a female portion of an embroidery hoop, a workpiece holder, to spread or hold a fabric workpiece over the hoop holder, and a support assembly to orient and locate the hoop holder and a workpiece holder in position in a substantially common plane when the embroidery hoop is to be mounted on the workpiece, characterized in that the apparatus further includes an adjustment device enabling adjustment of the relative positions of the workpiece holder and the hoop holder within a substantially common plane.
    Type: Grant
    Filed: June 1, 1995
    Date of Patent: January 7, 1997
    Inventor: Allan J. Head
  • Patent number: 5586400
    Abstract: A fabric holder and method for maintaining fabric or other flexible planar members in a taut manner for sewing, stitching or embroidering thereon. The fabric is stretched across a portal frame in which the frame sides each have a base with an upward wave-like crest projection. A clamp receptacle receives the projection and fabric thereon to maintain the fabric sandwiched tightly in place. As stresses are applied to the fabric during sewing, the clamp exhibits the ability to rotate outwardly thereby applying a greater gripping force to the fabric to maintain it in place on the frame. After the sewing operation is completed, the clamps can be easily removed for fabric replacement by manually rotating them inwardly, toward the center of the fabric and thereafter lifting the clamp and fabric from the projection.
    Type: Grant
    Filed: July 7, 1995
    Date of Patent: December 24, 1996
    Inventor: E. Frank Moore, III
  • Patent number: 5555828
    Abstract: A hoop attachment assembly for accurately and securely mounting an embroidery hoop frame to an automatically controlled hoop guide of an embroidery machine. The hoop attachment assembly includes a hoop attachment bracket which is mounted to the embroidery hoop. At least two resilient pins are attached to the hoop attachment bracket and are spaced apart to receive the hoop guide attachment bracket. The two resilient pins cooperatively squeeze and retain the hoop guide attachment bracket when the hoop attachment assembly is attached to the hoop guide attachment bracket.
    Type: Grant
    Filed: August 3, 1995
    Date of Patent: September 17, 1996
    Inventor: Donald G. Rowley
  • Patent number: 5553560
    Abstract: A sewing machine serves to form stitches on a curved work fabric by an upper and a lower thread through cooperation of a shuttle and a needle vertically reciprocally driven. The sewing machine includes a holder device for retaining the work fabric to be sewn. The holder device is supported by a support device and is rotatably within a plane in parallel to X axis. The support device is movable in a direction of Y axis. The X axis and the Y axis are perpendicular to each other within a plane extending substantially perpendicular to the driving direction of the needle. The holder device is rotated by an X axis drive mechanism within the plane in parallel to the X axis. The support device is moved by a Y axis drive mechanism in the direction of the Y axis. The holder device serves to retain the work fabric so as to provide a sewable area for substantially the entire circumferential surface of the work fabric.
    Type: Grant
    Filed: October 6, 1994
    Date of Patent: September 10, 1996
    Assignee: Tokai Kogyo Mishin Kabushiki Kaisha
    Inventors: Ikuo Tajima, Terutada Kojima, Tomoaki Anezaki, Masayoshi Hirate, Shigeo Suzuki
  • Patent number: 5551112
    Abstract: A shoe hoop, adapted for use in combination with a sewing machine, provides a rigid frame mountable in a fixed position with respect to an associated sewing machine. A sole plate carried within the frame has spring-loaded clamps that hold a shoe firmly to the plate. Pivot mechanisms position the sole plate at various angular dispositions within the frame and permit depth adjustment of the sole plate.
    Type: Grant
    Filed: April 28, 1994
    Date of Patent: September 3, 1996
    Assignee: Shoes By Design, Inc.
    Inventors: William J. Brandsma, Eligio Ruybal
  • Patent number: 5546877
    Abstract: A method and device is provided for adhesively securing a fabric in place relative to a sewing needle and thread of a sewing machine while applying an image to the fabric. The device replaces the conventional hoop-like device and includes a place to which the fabric to be sewn is adhesively attached. A kit is provided which provides the user with all of the elements required to use the device and a lubricating device is provided for lubricating the needle and/or thread.
    Type: Grant
    Filed: June 10, 1994
    Date of Patent: August 20, 1996
    Assignee: Mutual Holdings Inc.
    Inventor: Leo M. Moore
  • Patent number: 5537945
    Abstract: An apparatus for modifying sewing data to control a sewing machine including (a) a stitch-forming device for forming stitches on at least one work sheet, (b) a work-holding device for holding the work sheet, and (c) a displacing device for displacing at least one of the stitch-forming device and the work-holding device, relative to each other, according to the sewing data, the sewing machine having a prescribed coordinate system, the apparatus including a plurality of detectable objects located at a plurality of fixed positions spaced apart from each other on the work-holding device, respectively; a position detector which detects an actual position of each of the detectable objects in the prescribed coordinate system of the sewing machine; and a data modifying device for modifying the sewing data based on a difference of the detected actual position of the each of the detectable objects from a corresponding one of respective reference positions of the detectable objects in the prescribed coordinate system of
    Type: Grant
    Filed: January 30, 1995
    Date of Patent: July 23, 1996
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Yoshihide Sugihara, Kazushi Inoue, Takashi Kondo, Jun Gamano, Yoshihiro Hara
  • Patent number: 5524562
    Abstract: A movable table apparatus includes a table in the form of a quadrilateral with four sides with two pairs perpendicular to each other, a pair of first fixed guide rails corresponding to the first pair of sides, and a pair of second movable guide rails corresponding to the second pair of sides. The table is adapted for movement in X and Y directions and is fabricated at a low overall height so that the apparatus may be lightweight and compact, thus requiring fewer parts and affording ready assembly. A work clamp support arm with a work clamp is rigidly mounted on a pair of the second and movable guide rails.
    Type: Grant
    Filed: March 16, 1995
    Date of Patent: June 11, 1996
    Assignee: Juki Corporation
    Inventors: Shoichi Shibuya, Takayuki Shiina, You Oda, Tadayoshi Minakawa
  • Patent number: 5509367
    Abstract: A clamp is provided for use in a sewing machine. The clamp includes a frame and at least one adjustable presser member associated with the frame. The adjustable presser member applies a preselected amount of pressure to a workpiece located in a sewing machine and the clamp is adapted to be used with workpieces having varying thicknesses.
    Type: Grant
    Filed: November 16, 1992
    Date of Patent: April 23, 1996
    Assignee: MIM Industries, Inc.
    Inventor: Ralph F. Conley, Jr.
  • Patent number: 5503093
    Abstract: An embroidering-frame driving device for a sewing machine comprises: an embroidering frame for holding cloth stretched tight; an embroidering-frame holder; a driving motor for driving the embroidering-frame holder in one direction with respect to the sewing needle; and a rotating motor for rotating the embroidering frame with respect to the embroidering-frame holder. In the device, for each of the sewing points forming an embroidery pattern, the rotating motor is turned until the sewing point comes to a straight line which is extended in the one direction passing through the sewing needle, and the driving motor is driven until the sewing point is moved from the straight line to come under the sewing needle.
    Type: Grant
    Filed: December 22, 1994
    Date of Patent: April 2, 1996
    Assignee: Aisin Seiki Kabushiki Kaisha
    Inventor: Yutaka Katou
  • Patent number: 5474002
    Abstract: An embroidering machine includes a frame for holding a work piece, a sewing machine for making an embroidery on the work piece, a controller establishing an embroidering operation by moving the frame, under the sewing machine, horizontally and vertically in a common plane based on embroidering data, and establishing calculations, before initiation of the sewing machine operation, of a single time duration required for one single complete movement of the frame based on the embroidering data and a total time duration required for the embroidering operation as a sum of the single time durations, and an indicator for indicating the total time duration.
    Type: Grant
    Filed: July 27, 1994
    Date of Patent: December 12, 1995
    Assignee: Aisin Seiki Kabushiki Kaisha
    Inventors: Hisaharu Goto, Seiichiro Hagino
  • Patent number: 5474001
    Abstract: In an embroidery machine according to the present invention, at least one of driving mechanisms required for embroidery sewing has a driving source independent of the other driving mechanisms, and a control device is provided to control the driving source and those of the other driving mechanisms to be synchronously driven. With this construction, as for the driving mechanism having the independent driving source, since an interlocking mechanism can be omitted, the construction can be simplified, so that vibrations or noises can be reduced. Further with a control signal from the control device, a timing of operation of the driving mechanism having the independent drive source can be freely determined according to the embroidery mode.
    Type: Grant
    Filed: February 18, 1994
    Date of Patent: December 12, 1995
    Assignee: Tokai Kogyo Mishin Kabushiki Kaisha
    Inventors: Ikuo Tajima, Minao Fukuoka, Takashi Ito, Satoru Suzuki
  • Patent number: 5454334
    Abstract: A control apparatus for an embroidery sewing machine performs thread trimming with certainty after a thread is cut upon replacing of the thread in the course of an embroidery sewing operation or upon completion of an embroidery sewing operation. The control apparatus detects the position of a movable frame and determines the thread trimming moving direction in which the movable frame is to be moved for thread trimming in accordance with the position of the movable frame and a movable area of the movable frame. In thread trimming, the control apparatus moves the movable frame in accordance with the moving direction and a movement distance for thread trimming.
    Type: Grant
    Filed: April 6, 1994
    Date of Patent: October 3, 1995
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Yoshikazu Kurono, Tomoo Hattori
  • Patent number: 5438942
    Abstract: Disclosed herein is a turning zigzag embroidery machine adapted to read in from outside needle center data N, which permits scaling up or down or alteration of an embroidery pattern, and to convert the needle center data into frame center data C to reproduce an embroidery pattern in an improved form. Of externally read-in needle center data N (.DELTA.X, .DELTA.Y, .theta., W) and the data of needle center N on X-Y axes, this turning zigzag embroidery machine transforms, for example, data Nk (Xk, Yk, .theta.k, Wk) of needle center Nk into data Ck (xk, yk, .theta.k, Wk) of frame center Ck on x-y axes by arithmetic conversion. Then, in order to advance an embroidering needle 10 to the needle center Nk, a rotatable frame is shifted in the directions of x- and y-axes and at the same time it is turned through a given rotational angle .theta.=.theta.k in the direction of arrow E.
    Type: Grant
    Filed: October 20, 1993
    Date of Patent: August 8, 1995
    Assignee: Nippon Denpa Co., Ltd.
    Inventors: Akira Okuno, Takashi Isobe, Keiichi Ito
  • Patent number: 5433158
    Abstract: A framing jig is provided to insure accurate., consistent hoop framing of garments such as t-shirts, jackets, pants or other items for subsequent embroidering. The framing jig is especially useful in high production shops which require rapid hoop framing of a large number of similarly sized items. The framing jig includes a removable insert having a plurality of apertures for receiving variously sized exterior embroidery hoops and also includes adjustable side and top base extensions for quick changes to accommodate different size garments. The insert can be removed, rotated and replaced in a matter of seconds in the base for the most accurate and desired framing area possible. In addition, an adjustable collar slide permits the easy centering of the garment on the jig.
    Type: Grant
    Filed: January 10, 1994
    Date of Patent: July 18, 1995
    Inventor: E. Frank Moore, III
  • Patent number: 5415116
    Abstract: A headgear holding apparatus for use with an embroidery sewing machine including a machine body having a sewing-bed arm, the apparatus including a base structure; a guiding device including a guide member, for guiding the base structure in a guiding direction; a rotatable structure supported by the base structure such that the rotatable structure is rotatable about an axis line parallel to the guiding direction; a headgear holder holding a headgear into which the sewing machine forms stitches, the headgear holder being detachably securable to the rotatable structure; and the guide member of the guiding device being detachably securable to the machine body of the sewing machine such that the guide member extends substantially parallel to the sewing-bed arm of the sewing machine.
    Type: Grant
    Filed: April 18, 1994
    Date of Patent: May 16, 1995
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventor: Akira Nishio
  • Patent number: 5413057
    Abstract: An embroidery hoop set holder is provided which will double or even more greatly increase the embroidering capacity of an embroidering machine as it provides for a continuous, non-stop operation. The hoop set holder will receive a pair of hoop sets for two garments or the like to allow the sewing head to complete embroidering on one garment while the second garment is being loaded or off-loaded to allow continuous operation and increase production.
    Type: Grant
    Filed: December 3, 1993
    Date of Patent: May 9, 1995
    Inventor: E. Frank Moore, III
  • Patent number: 5410976
    Abstract: When two patterns overlap each other and an over stitch block in one of the two patterns divides an under stitch block in the other pattern, a first correction processing is performed so as to divide the under stitch block into two stitch blocks. Then, a second correction processing is performed as follows. A degree of hardening of the stitch embroidery portion resulting from a tightening of the threads of the embroideries in an overlapped portion between the over and under stitch blocks to a workpiece is first determined according to reference directions of the stitch blocks and positions of intersections of the stitch blocks. Then, the higher the degree of tightening, the more the area of the overlapped portion of the under stitch block near the boundary between the stitch blocks is left, whereas the lower the degree of tightening, the more this area is eliminated. Finally, an embroidery frame moving mechanism is controlled according to the corrected stitch data.
    Type: Grant
    Filed: April 5, 1994
    Date of Patent: May 2, 1995
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventor: Kenji Matsubara
  • Patent number: 5408944
    Abstract: A working table structure is provided for a sewing machine having stitching units arranged on a support frame, a movable frame provided with workpiece holders for holding workpieces and movable in directions parallel to an X-axis perpendicular to the axes of the arms of the stitching units and in directions parallel to a Y-axis perpendicular to the X-axis, and driving mechanisms for driving the movable frame for movement in directions parallel to the X-axis and the Y-axis. The working table structure has at least one working table top disposed above the movable frame in directions parallel to the X-axis and removably supported on the support frame. Since the working table top is disposed above the range of movement of the movable frame with respect to its complete range of movement in directions parallel to the X-axis, the working table top will not interfere with the movable frame.
    Type: Grant
    Filed: May 9, 1994
    Date of Patent: April 25, 1995
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventor: Koji Hayashi
  • Patent number: 5392724
    Abstract: A sewing system includes a first automatic sewing machine and at least one second automatic sewing machine. The first automatic sewing machine includes a RAM for storing stitch data. The stitch data is processed into data for primarily controlling a needle position, and the data thus processed is stored in the RAM. The first automatic sewing machine further includes a data transmitting device for outputting the processed stitch data to the outside of the sewing machine. The second automatic sewing machine includes a data receiving device for receiving the processed stitch data from the data transmitting device in the first automatic sewing machine. When receiving the processed stitch data from the data transmitting device in the first automatic sewing machine, the second automatic sewing machine starts sewing according to the processed stitch data thus received.
    Type: Grant
    Filed: April 18, 1994
    Date of Patent: February 28, 1995
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Yoshikazu Kurono, Fumiaki Asano
  • Patent number: 5386789
    Abstract: An apparatus for producing embroidery data to control a sewing machine to form an embroidery on a work sheet, including a dividing device for dividing, based on image data representing a color image, the color image into a plurality of color areas each of which has a corresponding one of a plurality of different colors, and producing a plurality of sets of color-area data each of which represents a corresponding one of the color areas, a color-area specifying device which is operable by an operator for specifying one of the color areas as an embroidery-free area, and a producing device for producing, based on the sets of color-area data, the embroidery data to control the sewing machine to embroider the color areas except for the embroidery-free area.
    Type: Grant
    Filed: June 6, 1994
    Date of Patent: February 7, 1995
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Masao Futamura, Mitsuyasu Kyuno, Yukiyoshi Muto, Masahiro Mizuno
  • Patent number: 5383413
    Abstract: An embroidery pattern processing apparatus including a reading device which reads a plurality of sets of embroidery data from a plurality of external memories, each of the sets of embroidery data defining an embroidery pattern to be formed by a sewing machine; a selection display which displays the embroidery pattern of each set of embroidery data read by the reading device; a manually operable selecting device for selecting a plurality of embroidery patterns from the embroidery patterns displayed on the selection display; and a writing device which writes, in an embroidery pattern memory, the sets of embroidery data for the embroidery patterns selected by the selecting device from the external memories.
    Type: Grant
    Filed: August 10, 1993
    Date of Patent: January 24, 1995
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventor: Kazutoshi Hayashi
  • Patent number: 5379707
    Abstract: A stitch data preparing device for an embroidery sewing machine, is capable of automatically determining an optimum embroidery pattern for making embroidery stitches in an embroidery area, according to data of outline defining points, types of line elements of an outline defining the embroidery area input, and at least one main line or subline designated. The stitch data preparing device also automatically prepares stitch data by a stitch data creation control routine corresponding to this optimum embroidery pattern. Accordingly, the number of divisions of the embroidery area is greatly reduced. The shape of the embroidery area is freely set. Further, the embroidery stitches reflecting the shape of the embroidery area are simply formed.
    Type: Grant
    Filed: August 17, 1993
    Date of Patent: January 10, 1995
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventor: Fumiaki Asano
  • Patent number: 5379226
    Abstract: A sewing data forming device which forms sewing data to form a fine seam merely by inputting the coordinate data of a plurality of points on a free curve which includes the start and end points. The sewing data forming device for a sewing machine comprises data input unit for inputting coordinate data of a plurality of points along a sewing pattern, the data input unit designating an input condition among point input, linear input and curve input, data storage unit for storing data inputted by the data input unit successively, and data processing unit for applying inclination data to each of the coordinate data so as to form the sewing data between the points adjacent to each other according to a stitch length specified for an interval therebetween.
    Type: Grant
    Filed: March 26, 1992
    Date of Patent: January 3, 1995
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventor: Katsunori Shigeta
  • Patent number: 5353725
    Abstract: An embroidery frame mounting device is provided for an embroidering machine. The mounting device comprises: a rear mounting member for mounting the rear portion of an embroidery frame on a frame, which is disposed on a table of the embroidering machine; and a front mounting member for mounting the front portion of the embroidery frame on the same frame. The rear mounting member is constructed to include a rear bracket mounted on the embroidery frame, a rear positioning unit for positioning the rear bracket transversely with respect to the frame, and a spring for urging and holding the rear bracket on the frame. The front mounting member is constructed to include a front bracket mounted on the embroidery frame, a front positioning unit for positioning the front bracket longitudinally and transversely with respect to the frame, and a magnet for attracting and holding the front bracket on the frame.
    Type: Grant
    Filed: November 2, 1992
    Date of Patent: October 11, 1994
    Assignee: Kabushikikaisha Barudan
    Inventor: Hisato Sakakibara
  • Patent number: 5335182
    Abstract: An embroidery data producing apparatus reads outline data of embroidery regions stored in a RAM, and detects a containing-contained relationship between the embroidery regions based on the outline data of the embroidery regions. The embroidery data producing apparatus then determines the shape of the contained-embroidery regions, and automatically determines, based on the determined shapes, whether portions of the embroidery-containing regions containing the contained-embroidery regions should be scooped out or embroidered by overlapping sewing. Accordingly, even when embroidery regions are in a containing-contained relationship, the embroidery data producing apparatus can determine, without depending on the operator, whether the portions of the embroidery-containing regions corresponding to the contained-embroidery regions should be removed from the embroidery-containing region.
    Type: Grant
    Filed: July 7, 1993
    Date of Patent: August 2, 1994
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventor: Fumiaki Asano
  • Patent number: 5331909
    Abstract: A presser foot and needle drive device in an embroidery machine includes a drive mechanism and a control device for vertically reciprocally moving a presser foot between upper and lower dead center. The control device operates the drive mechanism according to patterns of presser foot movements which are determined for specific sewing conditions.
    Type: Grant
    Filed: January 21, 1993
    Date of Patent: July 26, 1994
    Assignee: Tokai Kogyo Mishin Kabushiki Kaisha
    Inventors: Ikuo Tajima, Satoru Suzuki, Youichi Mizuguchi
  • Patent number: 5323722
    Abstract: An embroidering machine comprises a body including a bed and an arm which is formed on the bed, a frame for holding a work, a movement device for moving the frame along the bed in the horizontal direction, an embroidering device set in the body for embroidering the work, a detecting device for detecting a pattern which is drawn on the work, and a controller for controlling the movement means based on an information which is detected by the detecting device.
    Type: Grant
    Filed: September 10, 1992
    Date of Patent: June 28, 1994
    Assignee: Aisin Seiki Kabushiki Kaisha
    Inventors: Hisaharu Goto, Seiichiro Hagino
  • Patent number: 5320054
    Abstract: An embroidery data producing apparatus for an embroidery machine which forms embroidery stitches based on embroidery data has the ability to create an embroidery pattern having a uniform thickness without generating overstitched areas. The apparatus includes storage for embroidery data, a selecting mechanism for selecting embroidery data from storage which will generate an overstitched area and a changing mechanism for changing the selected embroidery data into data which will not generate the overstitched area.
    Type: Grant
    Filed: March 12, 1992
    Date of Patent: June 14, 1994
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventor: Fumiaki Asano
  • Patent number: 5313896
    Abstract: A system for an embroidering machine has plural embroidering machines, display means, input means which has a keyboard and a means for inputting coordinates on a screen of the display, register memory means for storing plural embroidering patterns, image data and embroidering data and main control means. The main control means divides a screen of the display means into multiple screens in accordance with a number input by the input means, reads image data corresponding to the embroidering patterns selected by the input means from the register memory means, displays the image data on the multiple divided screens of the display means, and sends embroidering data corresponding to the selected embroidering patterns to the memory means of the embroidering machine. The main control means divides the screen of the display into smaller screens display multiple embroidering images on the screens. Thus an operator can see all embroidering patterns on the screen of the display before embroidering.
    Type: Grant
    Filed: September 21, 1992
    Date of Patent: May 24, 1994
    Assignee: Aisin Seiki Kabushiki Kaisha
    Inventor: Tadaaki Hashiride