Abstract: A method of manufacturing an article may include positioning a first textile sheet against a second textile sheet and reciprocating a single needle of an embroidery machine through the first textile sheet and the second textile sheet, the needle forcing fibers of the second textile sheet through the first textile sheet. The fibers may have terminal ends extending outward of an exterior side of the first textile sheet through which the fibers are forced. A method may include forcing fibers from a second side to an opposite side of a single textile sheet to create a pattern of the fibers on the opposite side. Various articles such as footwear uppers may be manufactured according to the method.

Abstract: A tufting machine and method for operating a tufting machine operating a needle selection mechanism based on pattern data by selecting a needle with yarn required for the pattern such that the selected needle is driven by a needle bar through the backing medium, to form a tuft while a needle that is not required for the pattern is not selected by the needle selection mechanism. Yarn is fed via a yarn feed mechanism comprising a plurality of actively driven yarn drives each driving a respective yarn to a respective needle, the yarn drives being at a location between a yarn creel and the needle. The method being characterised by operating the yarn feed mechanism to deliver at least 70% of the yarn required for a tuft as the needle moves from top dead center to bottom dead center.

Abstract: A shiftable backing feed or shiftable needle assembly is utilized with a tufting machine having reciprocating needles and gauge parts for seizing or cutting yarns wherein yarn placement patterns can be utilized to tuft at different gauge densities while maintaining the same pattern sizes and appearance.

Abstract: In a sewing machine, an arm includes, on one side thereof in a first direction, a head. A needle bar is disposed at the head to reciprocally move in a second direction. A feed mechanism feeds a workpiece from one side toward the other side of the head in a third direction. The projection unit disposed at the head projects a projection image toward a bed. The projection unit includes an emitter for projecting image light of the projection image. The photographing unit disposed at the head captures a photographing target. The photographing unit includes an incident portion on which light reflected by the photographing target is incident. The emitter and the incident portion are disposed further toward the one side of the arm in the first direction than the needle bar, and further toward the one side of the head in the third direction than the needle bar.

Abstract: An embroidery data generator generates embroidery data of a whole pattern of joined pattern-configuration-elements. The embroidery data generator includes a pattern-configuration-element generation section configured to generate the pattern-configuration-elements from array patterns configured from unit patterns and having tapered profiles imparted to end portions of the array patterns, and to place the pattern-configuration-elements so that adjacent of the pattern-configuration-elements are joined to each other at tapered portions having the tapered profile.

Abstract: Using an existing embroidery design that has been created for applique, data is automatically created for a cutting machine, which will cut the applique. Currently, the user currently has to cut these by hand—a labor intensive process or use a custom die that can be expensive. The process only requires that the applique steps in the sewing sequence are labeled as such. Generally, the applique steps are so labeled in order for the design creator to be able to let the sewer know what they are doing.

Abstract: A sewing machine includes at least one ultrasonic wave detecting portion, a thickness detecting portion, a processor, and a memory. The at least one ultrasonic wave detecting portion is configured to detect an ultrasonic wave. The thickness detecting portion is configured to detect a thickness of a work cloth. The memory configured to store computer-readable instructions that instruct the sewing machine to execute steps that includes identifying a position, on the work cloth, of a transmission source of the ultrasonic wave, based on information pertaining to the ultrasonic wave that has been detected by the at least one ultrasonic wave detecting portion and on the thickness that has been detected by the thickness detecting portion, and controlling sewing on the work cloth based on the position of the transmission source that has been identified.

Abstract: Presented is a method, apparatus and computer-readable medium for affixing a sequin to a work piece. The method includes sensing, by a sensor, a position and movement of a sewing head having a reciprocating needle relative to a support frame. The method further includes in response to a user input, presenting, by a sequin feeder, a sequin to a needle drop location of the reciprocating needle at a time corresponding to a predetermined part of the reciprocating needle cycle. The method further includes in response to the sensed position of the reciprocating needle, adjusting a speed of the reciprocating needle based on a size of the sequin.

Abstract: Systems and methods for creating quilt blocks are provided. In one embodiment, a method for creating a quilt block with a computerized embroidery machine includes sewing placement stitching on a backing according to a placement stitching pattern provided by instructions for at least partially creating a quilt block comprised of one or more pieces, providing directions for placing one or more pieces of the quilt block on a corresponding portion of the placement stitching on the backing, and sewing the one or more pieces to the backing in accordance with the instructions.

Abstract: Aspects and embodiments of the present invention are directed to systems and methods for embellishing fabric. In accordance with embodiments, a stitching system for a sewing machine is provided comprising a processor configured to control the sewing machine and a user interface configured to receive a stitch selection corresponding to a set of commands executable by the processor to instruct the sewing machine to sew the stitch selection. The set of commands may comprise a first command to sew a first portion of the stitch selection, a second command to stop sewing after completion of the first portion, and a third command to sew a second portion of the stitch selection after completion of the second command. The systems and methods of the present invention may advantageously allow an operator to create a running sequence of perfectly replicated embellishments.

Abstract: Provided are improved methods for joining two pieces of fabric along a seam (e.g., curved seam) to form a fabric pattern piece (e.g., quilting block unit) using an embroidery machine. A digitized file instructs an embroidery machine to stitch a perforated guide-line in a stabilizer material secured inside an embroidery hoop for forming an opening having a desired shape in the stabilizing material. A first fabric is temporarily affixed to one side of the stabilizer material, and an opening with a seam allowance margin is cut in the fabric along the desired seam defined by the opening/shape in the stabilizing material. The seam allowance margin is folded through the opening/shape to the reverse side, and a second piece of fabric is affixed to the folded margin. The digitized file instructs the machine to stitch a hidden seam along the desired seam providing esthetic, geometrically precise fabric pattern pieces.

Abstract: The invention relates to a control system for a tufting machine configured for forming tufted carpet. The tufting machine can have a system controller in communication with the tufting machine and with a plurality of yarn feed controllers for controlling operation of yarn feed motors that are configured to supply yarn from a source of yarn to the tufting machine. The system controller is programmable to enable input of a plurality of predetermined yarn feed profiles for selected stitches of a programmed pattern to be tufted such that, although at least two of the predetermined yarn feed profiles can be different, substantially the same feed length of yarn is used from each of the plurality of yarns.

Abstract: The memory stores computer-readable instructions causing the sewing machine to perform operations including: extracting feature points of a design based on a captured image; extracting feature points of a unit design; generating feature points of a symmetrical design; cross-checking the extracted feature points of the design and the generated feature points of the symmetrical design; determining an arrangement of an embroidery pattern with respect to the symmetrical design; and causing a sewing portion to sew the embroidery pattern.

Abstract: A method of generating continuous underlay for a group of design elements in an embroidery design, including identifying a group of design elements, creating a graph of the group of design elements, determining an order for sewing a continuous underlay for the group of design elements using the graph, and generating a stitch pattern for the group of design elements, the stitch pattern based at least in part on the order for sewing the continuous underlay for the group of design elements.

Abstract: A method for user-defined lock stitches, the method comprising allowing a user to create a user-defined stitch pattern comprising a defined size. The method further includes storing the user-defined stitch pattern as a custom stitch pattern that can be inserted into a design at the defined size. The user-defined stitch pattern may include a tie-in, tie-off stitch pattern. The method may further include generating and sewing stitch coordinates for the custom stitch pattern.

Abstract: A method for push compensation of a design element is provided including determining a width of a first end of a design element, determining a push compensation for the first end of the design element by comparing the width of the first end of the design element to a list of push compensation values for certain width ranges, and performing the push compensation on the first end of the design element.

Abstract: A yarn color placement system for a tufting machine including a series of different color yarns being fed to the needles of the tufting machine by yarn feed mechanisms. A backing material is fed through the tufting machine at an increased stitch rate as the needles are shifted according to the programmed pattern steps. A series of level cut loop loopers or hooks engage and pick loops of yarns from the needles, with the clips of the level cut loop loopers or hooks being selectively actuated to form cut pile tufts, while the remaining loops of yarns can be back-robbed so as to be hidden from view in the finished patterned tufted article.

Abstract: A method for creating a quilt block includes securing a backing in an embroidery hoop and attaching the embroidery hoop to an embroidery machine. A block selection is provided to the embroidery machine. The block includes one or more pieces that form the block. Selection of the block also includes a set of instructions for sewing the pieces together to form the block. A placement pattern is sewed on the backing according to the instructions. Each piece of the block is placed on a corresponding portion of the placement pattern. The pieces are then sewed to the backing to form the block.

Abstract: A method for creating an altered embroidery design, the method comprising altering an embroidery design to create an altered embroidery design, the altered embroidery design comprising an at least one design element, determining a size of the at least one design element, selecting a stitch type for the at least one design element by comparing the size of the at least one design element to a set of values, wherein the stitch type can be selected from the set of values based on the size of the at least one design element, and generating a stitch pattern for the at least one design element.

Abstract: Aspects and embodiments of the present invention are directed to systems and methods for embellishing fabric. In accordance with embodiments, a stitching system for a sewing machine is provided comprising a processor configured to control the sewing machine and a user interface configured to receive a stitch selection corresponding to a set of commands executable by the processor to instruct the sewing machine to sew the stitch selection. The set of commands may comprise a first command to sew a first portion of the stitch selection, a second command to stop sewing after completion of the first portion, and a third command to sew a second portion of the stitch selection after completion of the second command. The systems and methods of the present invention may advantageously allow an operator to create a running sequence of perfectly replicated embellishments.

Abstract: Methods and systems are presented for converting an image to a color-reduced image suitable for embroidery and having colors mapped only to available embroidery thread colors. Pixel color values in the image are snapped to a nearest color in a predetermined reduced set of colors that correspond to embroidery thread colors. The image is then color-reduced by iteratively identifying possible pairs of colors in the color-reduced image and merging at least one identified color pair based on color similarity and edge characteristics until the total number of colors in the color-reduced image is not greater than the predetermined maximum color count.

Abstract: A method and device for controlling sewing patterns of a sewing machine allows the user to edit the patterns or pattern strings saved in the database, and to mirror the patterns, or control the respective data of sewing. The sewing pattern can be easily and freely edited, and the information of all the sewing operations is clearly displayed on the display.

Abstract: Methods and systems are presented for determining the suitability of an original image to embroidery based on analysis of the image and calculation of various metrics indicative of embroidery suitability.

Abstract: A method of creating embroidery designs with the use of embroidery software to weave overlapping graphemes to imitate monogramming by hand. A user-specified template for letter layout is designed so that letters overlap. Software reads the letters from a True-Type/Open-Type font file in vector form. Each individual letter is distorted to the template using 3rd degree Bezier Surfaces, 2nd degree Bezier curves and line segments are converted to 3rd degree Bezier curves. Software calculates the intersecting areas using 2-Dimensional Constructive Solid Geometry (CSG) to determine which letter will be on-top at each letter intersection, and sorts the intersecting areas into zones, wherein the top letter for each zone is toggled, letters within a zone are alternated, and only the top letter segment is shown. Software cuts out letter segments that will be below another letter at each intersection, and fills the weaved letter or grapheme areas with embroidery.

Abstract: A method is provided for embroidering embroidery elements by means of a processor-controlled sewing machine (1). The method includes: the fabric (2) that is to be embroidered is placed in the required position in relation to a threaded needle (5) on the sewing machine; a plurality of embroidery elements (A, B, C) in the form of software products having pre-programmed embroideries are provided; a group of said embroidery elements, defined as stitch data objects in a memory (M), is selected; an arbitrary curve (KU) along which said group of embroidery elements (A, B, C) shall be embroidered on said fabric (2) is defined by the operator of the sewing machine; said embroidery elements of said group are distributed in a spaced relationship along said curve utilizing a positioning algorithm. According to the method of the invention, a coupling between the embroidery elements of the group and the arbitrary curve is preserved during the full processing by said positioning algorithm.

Abstract: An embroidery data generating apparatus that includes a pattern data acquisition device that acquires pattern data, an area identification device that identifies a base area in which a plurality of base stitches including a plurality of intersecting portions are to be formed, each of the intersecting portions being a portion at which two base stitches extending in different directions intersect, a first generating device that generates first sewing data to be used to sew the base stitches in the base area, a sewing data acquisition device that acquires second sewing data to be used to sew a pattern represented by the pattern data in an area including at least a part of the base area, and an embroidery data generating device that generates embroidery data including the first sewing data and the second sewing data.

Abstract: A sewing machine includes an imaging device capturing an image and a processor. The processor identifies a first layout of a marker with respect to a layout of a first pattern in a first holding position based on an image including the marker arranged on a sewing target object. The processor identifies a second layout of the marker with respect to the first pattern in a temporary holding position, and stores the identified second layout as storage information. Then, the processor newly identifies the second layout based on the storage information and an image including the marker captured in the temporary holding position. The processor identifies a third layout of the marker with respect to the first pattern in a second holding position, and determines a layout of a second pattern with respect to the sewing target object in the second holding position.

Abstract: A sewing machine comprises a transport portion that moves an embroidery frame, a contact detection portion that detects contact with the embroidery frame, a first position identification portion that identifies a first position, a second position identification portion that identifies a second position, a direction determination portion that determines a direction of a diagonal line of a virtual rectangle, a third position identification portion that identifies a third position, and an area setting portion that sets a sewable area.

Abstract: A sewing machine includes a creating portion that creates a projection image being an image that includes a characteristic point and that is to be projected onto a sewing object, a projecting portion that projects onto the sewing object the projection image created by the creating portion, an image capture portion that is mounted in a position being different from a position of the projecting portion and that creates a captured image by image capture of the characteristic point projected by the projecting portion, and a computing portion that computes a thickness of the sewing object based on the projection image created by the creating portion and the captured image created by the image capture portion.

Abstract: A method and device for controlling sewing patterns of a sewing machine allows the user to edit the patterns or pattern strings saved in the database, and to mirror the patterns, or control the respective data of sewing. The sewing pattern can be easily and freely edited, and the information of all the sewing operations is clearly displayed on the display.

Abstract: An embroidery method is provided. An individual can provide a design such as images of the parts of a human being. The embroidery method can have it converted into a digitized image and use same to generate customized embroidery that can be placed onto a product such as fabric. The embroidery method can enlarge the design in the first step or not.

Abstract: A automatic appliqué system and method including a user input element configured to receive a selection of an alignment stitch pattern, an attachment stitch pattern and a border stitch pattern, a processor executing a set of instructions and a sewing element being controlled by the processor based on the set of instructions to sew the alignment stitch pattern into a base material, sew the attachment stitch pattern aligned over the alignment pattern of the top material thereby attaching the top material to the base material, wherein after sewing the attachment stitch pattern a portion of the top material extends beyond an area bounded by the attachment stitch pattern such that the portion of the top material is to be trimmed to form edges of the top material in the area of the attachment stitch pattern and sew the border stitch pattern around the edges of the top material.

Abstract: A system and method for receiving a selection of a first stitch pattern, operating a sewing machine to sew the first stitch pattern onto a material, receiving a selection of a second stitch pattern and operating the sewing machine to sew the second stitch pattern onto the material, wherein the combination of the first stitch pattern and the second stitch pattern create a stacked stitch pattern on the material.

Abstract: Pattern data of an embroidery pattern includes data of given points for defining plural positions associated with the embroidery pattern as reference positions for pre-movement of the embroidery frame and distance data that indicates respective distances between the respective given points and a predetermined starting point. Before embroidering or trace is started, any one of the given points is specified or selected, and the embroidery frame is moved to the reference position associated with the selected given point through manual operation of a switch. When the embroidering or the trace starts, the embroidery frame is automatically moved from the selected reference position to a position corresponding to the starting point of the embroidery pattern on the basis of the distance data between the specified given point and the starting point, and then the embroidering or the trace is started from the position corresponding to the starting point.

Abstract: An embroidery sewing appliqué technique. A tacking stitch is produced and positioned inside a column of a fabric that holds down the fabric on top of a base or host material, such as a garment. Running parallel to the tacking stitch, a column or satin stitch runs near and to the outside of the tacking stitch. The column or satin stitch has a higher density than that utilized in normal embroidery applications. The higher density satin stitch varies with needle size and thread size. The satin stitch cuts the fabric along the outer edge of the fabric. The tack stitch on the inside of the satin stitch locks the fabric down therefore not allowing the inner edge of the satin to be lifted away from the garment by virtue of the running tack stitch and without a separate cutting step.

Abstract: A system, device, and method for detecting the position of a needle during a needlework operation.

Abstract: A method for manufacturing a conformal electronic device includes securing an electrically-conductive fiber to a fabric or substrate using an assistant thread.

Abstract: A yarn color placement system for a tufting machine including a series of different color yarns being fed to the needles of the tufting machine by yarn feed mechanisms. A backing material is fed through the tufting machine at an increased stitch rate as the needles are shifted according to the programmed pattern steps. A series of level cut loop loopers or hooks engage and pick loops of yarns from the needles, with the clips of the level cut loop loopers or hooks being selectively actuated to form cut pile tufts, while the remaining loops of yarns can be back-robbed so as to be hidden from view in the finished patterned tufted article.

Abstract: Embroidery design transactional systems and methods are provided. In one embodiment, a method for conducting embroidery design transactions includes receiving an embroidery design inputted by a user of a communication device to form a user-customized embroidery design. The user is associated with a user account. The method includes saving the user-customized embroidery design on the communication device in response to receiving a save request from the user to save the user-customized embroidery design on the communication device. The method also includes initiating a monetary charge to the user account in response to saving the user-customized embroidery design on the communication device.

Abstract: An example printer driver system and method disclosed herein includes determining a set of line segments corresponding to received image information, determining a first polygon from a first subset of the set of line segments, determining a second polygon from a second subset of the set of line segments, determining that a first line segment in the first subset and a second line segment in the second subset are collinear, removing the first line segment from the set of line segments, subtracting the first line segment from the second line segment to form a third line segment, replacing the second line segment in the set of line segments with the third line segment, determining a path corresponding to the set of line segments, determining a set of coordinates corresponding to the path, and instructing an embroidery machine to stitch the path in a substrate using the set of coordinates.

Abstract: The invention relates to a method for attaching a flat electronic component (2, 2a; 12; 22; 32; 42), in particular a photovoltaic cell, onto a flexible surface structure (1; 11; 21; 31), to the use of a programmable embroidering machine, to a flexible surface structure (1; 11; 21; 31; 41) comprising at least one electronic component (2, 2a; 12; 22; 32; 42) and to a solar module. At least one conduction path (4, 5; 14, 15; 24, 25; 34, 35; 44, 45) is embroidered onto the flexible surface structure, wherein a first conduction path (4; 14; 24; 34; 44) only contacts a first surface segment, in particular the bottom side (16; 36; 46), of the component (2, 2a; 12; 22; 32; 42) and a second conduction path (5; 15; 25; 35; 45) only contacts a second surface segment, in particular the top side (7; 17), of the same component (2, 2a; 12; 22; 32; 42).

Abstract: A sewing order is determined in embroidering at least one embroidery element on a sewing material in a sewing machine, which has access to a memory for stitch data for the embroidery element and a processor for reading the stitch data and for maneuvering the sewing machine to execute stitches according to the stitch data. An embroidery element is composed of basic elements, through a formation of clusters of basic elements having the same characteristics. A level for each cluster is determined. The clusters are sorted with regards to their respective characteristics and sorting of the clusters into a sewing order based on characteristics and levels of the clusters.

Abstract: Sewing data of multiple sewing targets stored in RAM of a sewing sequence determining apparatus is acquired. Permutations or combinations of the sewing targets are created as sewing sequence candidates. A number of needle bars N provided at a multi-needle sewing machine is acquired. An optimal thread replacement count is initialized. A thread replacement count is calculated for each of sewing sequence candidates, in the case where sewing operations are carried out by the multi-needle sewing machine equipped with N needle bars on the sewing targets in accordance with the sewing sequence candidates. A sewing sequence candidate of the fewest thread replacement count is determined to be an optimal sewing sequence candidate. The optimal sewing sequence candidate is displayed on a liquid crystal display and announced. Determination of sewing sequences at the time of carrying out sewing operations with respect to multiple sewing targets is easily achieved.

Abstract: A method for editing images representing sewing elements (10) on a display of a sewing machine (1) for manipulating images of sewing elements (10) to be sewn on a fabric (2) arranged in the sewing machine(1), the method includes the steps, displaying at least one sewing element (10) image on said display (11), selecting at least one of said at least one sewing element (10) image, selecting an image editing function among a predetermined number of base editing functions, setting, by said selecting of an image editing function, members (35a-35e) of a selector group (35) to toggle to operate manipulator functions corresponding to said selected base function, manipulating said selected image of a sewing element (10) according to the selected base function by operating at least one of said members (35a-35e) of said selector group (35). The invention includes a device for performing the method.

Abstract: A sewing machine (1) has access to a memory (M) for stitch data and a processor (C) for reading said stitch data and for operating the sewing machine (1) to execute stitches according to stitch data, wherein the sewing machine (1) has a hoop (20) for framing a pattern of the sewing material (2), and for moving the framed pattern in a direction comprising a component of at least one of a first coordinate (x) and a second coordinate (y) and wherein further the processor (C) controls movements of the hoop (20) according to said direction in relation to the position of a needle (5) of the sewing machine and synchronously with the movement of the needle for executing stitches, wherein: —the stretched sewing material (2) is clamped to the hoop (20) for forming a framed pattern in the hoop, —the framed pattern of the sewing material (2) is scanned by means of a camera (10) mounted in the sewing machine (1) and directed towards the sewing material (2) for the purpose of taking pictures of part views of said framed pa

Abstract: When a user specifies, as an embroidery sewing condition, an embroidery pattern that can be sewn with thread spools set for needle bars, embroidery data on an embroidery pattern and needle bar thread information on a thread set for a needle bar are read and stored in a RAM. Embroidery thread information included in embroidery data is read out in a sequential order, and embroidery thread information and specified thread information are compared with each other. An embroidery pattern having embroidery data of which all of the embroidery thread information is coincident with the specified thread information is extracted as an embroidery pattern that satisfies the embroidery sewing condition. The extracted embroidery pattern is then displayed on a liquid crystal display.

Abstract: A yarn feed system, enabling the control of individual yarns to the needles of a tufting machine, and which system can be manufactured as a substantially standardized unit or attachment that can be removably mounted to a tufting machine. The yarn feed unit includes a series of yarn feed devices each including a drive motor for feeding one or more selected yarns to the needles of the tufting machine, and a series of yarn feed controllers integrated with each yarn feed drive motor for monitoring and controlling the operation of the yarn feed devices to control the feeding of the yarns to the needles according to programmed pattern instructions.

Abstract: A method is provided for embroidering embroidery elements by means of a processor-controlled sewing machine (1). The method includes: the fabric (2) that is to be embroidered is placed in the required position in relation to a threaded needle (5) on the sewing machine; a plurality of embroidery elements (A, B, C) in the form of software products having pre-programmed embroideries are provided; a group of said embroidery elements, defined as stitch data objects in a memory (M), is selected; an arbitrary curve (KU) along which said group of embroidery elements (A, B, C) shall be embroidered on said fabric (2) is defined by the operator of the sewing machine; said embroidery elements of said group are distributed in a spaced relationship along said curve utilizing a positioning algorithm. According to the method of the invention, a coupling between the embroidery elements of the group and the arbitrary curve is preserved during the full processing by said positioning algorithm.

Abstract: Disclosed is a digital garment using embroidery technology. In the digital garment, a digital embroidery pattern is formed on a common garment to provide a communication path, an antenna pattern, etc. The digital garment comprises a garment made of a textile and having one side and the other side opposite to each other, a digital embroidery pattern formed along the inner or outer surface of the garment using embroidery technology to provide a communication path to the garment, a sensor attached to the garment and electrically connected to the digital embroidery pattern to convert physical signals to electrical signals, an arithmetic unit attached to the garment and electrically connected to the digital embroidery pattern to process the electrical signals inputted from the sensor, and a communication module attached to the garment and electrically connected to the digital embroidery pattern to perform wireless communication.

Abstract: A system, apparatus and method for a person to communicate customized design information for an object, such as a product at a time prior to its manufacture. A network accessible communications channel and user interface is provided that enables the person to communicate design information, including a visual representation of the product, prior to its manufacture.