Abstract: An apparatus for a funnel assembly on a tufting machine comprising an exchanger bar, one or more exchanger blocks, a funnel bar or one or more funnel blocks, one or more needle assemblies including a needle having a distal end, one or more means for conveying fluid in a direction toward the distal end of the needle and a means for moving the needle assembly in a direction substantially transverse to the backing of a tufted surface covering. The exchanger bar and the exchanger block are stationary when the needle assembly moves between a retracted position and an extended position. A method comprising providing such a funnel assembly, conveying a strand of yarn in a direction toward the distal end of the needle and moving the needle assembly and funnel bar between a retracted position and an extended position.

Abstract: A tufting machine comprising a yarn applicator adapted to receive feed yarn and penetrate a surface covering backing and a cutting means adapted to cut the feed yarn to produce a stitch. The tufting machine also comprises a yarn control module that includes a yarn feed wheel adapted to guide the feed yarn, an actuator adapted to move the yarn feed wheel between an engaged position and a disengaged position, and a yarn feed gear adapted to engage the feed yarn when the actuator moves the yarn feed wheel into the engaged position. The tufting machine further comprises a power source adapted to move the yarn feed gear and a remote process control computer system adapted to send a first signal and a second signal to the yarn control module. The tufting machine produces a patterned surface covering having a plurality of yarn colors and a plurality of pile heights.

Abstract: A tufting needle which has a transverse eye between the blade of the needle an the point and has a clearance above the eye in the blade on one side and has no yarn guide and protection groove on the opposite side. Also, disclosed is a conventional tufting needle which has the conventional yarn guide and protection groove.

Abstract: A patterned cloth is made by which a pattern is formed on a surface of a work cloth by passing a thread through the work cloth a number of times and forming a plurality of free loops on the reverse side of the work cloth. A double-sided adhesive tape is provided to fix the free loops on the reverse side of the work cloth. The work cloth has an elastic film member, the elastic film member allowing the free loops to be retained on the reverse side of the work cloth.

Abstract: A sewing apparatus performs sewing operation on a work piece that moves along an X-Y plane perpendicular to an axial direction of a hollow needle having an inclined opening that is formed by angular cutting a portion of an end portion of the hollow needle that penetrates the work piece with respect to the axial direction of the hollow needle, by reciprocating the hollow needle in a penetrating direction, using a thread threaded in the hollow needle. In the sewing apparatus, Tatami stitches are formed on the work cloth with a plurality of stitches. First, a plurality of stitches are formed in a first stitching direction along a line angled between 20° and 160° with respect to a needle tip opening direction.

Abstract: A needle module contains a plurality of needles having a shank and an eye at a first end and a mounting portion at the second end mounted in a module body. A rod is mounted on and spaced apart from the module body transversely to the needles. Yarn stands pass over the rod and are directed through the eyes of the needles.

Abstract: A needle, which may be one of a plurality of needles in a needle module, has a rod attached to the shank adjacent the yarn guide groove or to the blade in the guide groove and extending laterally or transverse to the axis of the needle committing yarn to be directed readily into the yarn groove with a minimum angular deviation in its path. When the needle is one of several in a needle module the rod may be common to all of the needles and passed through an aligned hole in each of the needles and secured therein by bending of the rod. A yarn entrance guide is formed by each respective needle, the adjacent needle, the rod and the module body and this entrance permits ready threading of each needle.

Abstract: Apparatus for producing pattern tufted goods, such as pattern tufted carpet, produces cut and loop pattern carpet using independent yarn colored pattern and cutting pattern process controllers, colored pattern carpet having differential pile heights, and colored pattern carpet with tight or loose tufts. In addition, an apparatus for making color patterned tufted carpet has a yarn cutting system which more reliably cuts yarn when cut tufts are desired.

Abstract: The present invention is an apparatus for inserting yarns into a reinforcement material along their longitudinal path. The apparatus for moving yarn and for constraining yarn movement, such as yarn brakes, are each actuated at the appropriate time. The yarn is prevented from buckling by a hollow member of a diameter only slightly greater than the yarn, when the yarn is pushed on. The reinforcement material may be woven or non-woven fabrics, cellular foams, or combinations that may include fabrics, foams or air gaps. “Yarn” in this case is taken to include any textile yarn, monofilament, coated yarns, and the like.