Abstract: An intake manifold (10) includes a fuel rail cavity (30) which receives a metallic fuel rail (14) enclosed by a molded fuel rail cavity cover (32). The fuel rail (14) communicates with each of a plurality of engine cylinders (16) through a fuel module (18). An injector cup (28) fits upon each module cylinder to provide an interface between the fuel module and the fuel rail. Another intake manifold (10) includes a fuel rail (14) which directly interfaces with each fuel module (18) through a bellows (38) attached directly thereto.

Abstract: An intake manifold (10) includes an integral fuel rail (14) at least partially surrounded by a volume (22). The volume (22), being adjacent the fuel rail (14), minimizes the permeation of fuel out of the fuel rail (14). The volume (22) is also utilizable as a sealed storage space to contain an air induction component (26) to more effectively utilize the packaging space of the intake manifold (10).

Abstract: A mounting arrangement for an intake manifold and a method of making same. The mounting arrangement includes an adapter plate attached to a cylinder head of an engine. The adapter plate has at least one aperture having a smooth inner surface. The intake manifold includes at least one inlet pipe and is mounted to the adapter plate by arranging the at least one inlet pipe in the at least one aperture of the adapter plate. A securing mechanism is arranged between the at least one inlet pipe and the smooth inner surface of the at least one aperture. The mounting arrangement of the present invention substantially isolates the intake manifold from vibrations caused by the operation of the engine, which in the past have been transmitted to the intake manifold by way of mounting flanges.

Abstract: A composite air intake manifold assembly adapted for use with an internal combustion engine includes an upper half shell formed from a polymer, a lower half shell formed from a polymer and joined to the upper half shell to define a housing having an internal cavity, and a one piece inner shell formed from a polymer and disposed within the cavity. The one piece inner shell in combination with the upper half shell and the lower half shell cooperate to define at least a pair of spaced apart air intake runners. Each of the runners includes an opened air intake end adapted to receive atmospheric air, and an opened air inlet end adapted to be connected to an associated air inlet side of a cylinder head of the internal combustion engine.

Abstract: The object of this invention is that a suction device for an internal combustion engine is to be compact. The suction device comprising a casing having an air inlet and a plurality of outlets, a filter in the casing for filtering air from said air inlet, a collection chamber in the casing for receiving air from the filter, at least one throttle valve in the casing for controlling the flow of air from said filter to said collection chamber, and a plurality of suction pipes. According to the present invention, the suction device can be made compact to thereby effectively use an engine room of an automobile.

Abstract: The object of this invention is that a suction device for an internal combustion engine is to be compact. The suction device comprising a casing having an air inlet and a plurality of outlets, a filter in the casing for filtering air from said air inlet, a collection chamber in the casing for receiving air from the filter, at least one throttle valve in the casing for controlling the flow of air from said filter to said collection chamber, and a plurality of suction pipes. According to the present invention, the suction device can be made compact to thereby effectively use an engine room of an automobile.

Abstract: An air routing system includes an air filter for cleaning intake air having a clean air outlet a compressor for compressing aspirated intake air an intermediate line connected between the clean air outlet of the filter and the compressor, and an intake module. The intake module includes a plenum with a clean air inlet for compressed intake air at least one intake pope connected to the plenum and a bypass line for excess compressed filtered air. The bypass line has an inlet to a channel segment of the intake module for uncompressed clean air upstream of the compressor, and the bypass line is at least partly integrated into the intake module such that a volume of the bypass line at least partly surrounds the plenum.

Abstract: A resin intake manifold includes a chamber section having an intake port which leads to a throttle body 91, and a plurality of pipe sections 7 which connect interior of the chamber section to cylinders of a multi-cylinder internal combustion engine. The chamber section is made up of a plurality of port members 1 coupled together, each port member 1 including the pipe section 7 and a cylindrical section 6 whose external wall is connected to an end of the pipe section 7.

Abstract: In an intake manifold of an internal combustion chamber comprising a surge tank assembly and intake pipe assembly, a seal member is interposed between the end surface of the intake pipe assembly and the mating surface of the surge tank assembly so as to seal off the intake passage and mounting holes individually. Thus, the seal member, combined with the use of the blind threaded holes for the threaded bolts joining the two parts, ensures the sealing of both the intake passages and mounting holes at the interface between the end surface of the intake pipe and the mating surface of the surge tank assembly in a both reliable and simple manner. Preferably, the seal member comprises an O-ring made of elastomeric material, and at least one of the mating surface and end surface is provided with a groove for receiving the seal member.

Abstract: An intake device for an internal combustion engine, comprising welded shells joined along a partition line, in which the partition line is provided with a region for producing inclined additional surfaces, which generate a transverse force Q2 due to their inclination relative to a pressure force D applied for welding the shells. This transverse force Q2 offsets a transverse force Q1 which is generated as a result of the inclination of partial regions of the partition line relative to the applied pressure force D. In this way, the transverse forces which arise during production of the intake device may be at least partially offset in the component, so that little or no forces are exerted on the molding tools, and the welding results for the intake pipe may thus be improved.

Abstract: An air inlet manifold for a multi-cylinder internal combustion engine having a distribution chamber restricted by at least a first internal wall and a plurality of pipe channels each restricted by at least a second internal wall, which pipe inlet is described by a first surface with a first area restricted by a first line in the boundary between the pipe inlet and the first internal wall The pipe channel is described by a second surface with a second area restricted by a second line along the perimeter of the pipe channel, the second surface is generally perpendicular to the extension direction of the pipe channel. A profile between the first line and the second line in a pipe located proximate to the air inlet has a different curvature than a profile between the first line and the second line in a pipe located distant from the air inlet.

Abstract: A resin intake manifold includes a chamber section having an intake port which leads to a throttle body 91, and a plurality of pipe sections 7 which connect interior of the chamber section to cylinders of a multi-cylinder internal combustion engine. The chamber section is made up of a plurality of port members 1 coupled together, each port member 1 including the pipe section 7 and a cylindrical section 6 whose external wall is connected to an end of the pipe section 7.

Abstract: The object of this invention is that a suction device for an internal combustion engine is to be compact. The suction device comprising a casing having an air inlet and a plurality of outlets, a filter in the casing for filtering air from said air inlet, a collection chamber in the casing for receiving air from the filter, at least one throttle valve in the casing for controlling the flow of air from said filter to said collection chamber, and a plurality of suction pipes. According to the present invention, the suction device can be made compact to thereby effectively use an engine room of an automobile.

Abstract: A suction tube with a switching element for longitudinal adjustment of different tube sections (16), particularly a suction tube having a drum switch (12). The invention provides for sealing strips (29) or sealing rings (17) which are supported inside the suction tube casing (14). This results in a relative movement between the drum switch (12) and the sealing elements fixed to the casing. The positioning of the sealing elements in the suction tube casing (14) is advantageous for assembly and allows for better compensation of tolerances in the sealing gap between the drum switch (12) and the suction tube casing (14).

Abstract: The object of this invention is that a suction device for an internal combustion engine is to be compact. The suction device comprising a casing having an air inlet and a plurality of outlets, a filter in the casing for filtering air from said air inlet, a collection chamber in the casing for receiving air from the filter, at least one throttle valve in the casing for controlling the flow of air from said filter to said collection chamber, and a plurality of suction pipes. According to the present invention, the suction device can be made compact to thereby effectively use an engine room of an automobile.

Abstract: An air intake system for intake air of an internal combustion engine comprising a filter insert (19) in a housing (10) connected to the air conducting system by a plurality of inlets (13) and an outlet (22). The air inlets are provided with individual intake nozzles or fittings and lead to a single common air chamber (20) in the filter housing. The inlets (13) can be individually opened and closed by flap valves (24), thereby allowing the acoustics to be influenced favorably and enabling, for example, the respective intake fittings to be connected or disconnected depending on the temperature. The intake system requires only a limited number of components, and the design of the preferably wedge-shaped air chamber minimizes flow losses in the housing, which in turn decreases the intake noise. Shunt resonators (28) can also be formed using cover elements (29) and (30).

Abstract: In the air intake system of an engine which introduces air passed through a cleaner case having filter element therein into a throttle box through a throttle, and distributes the air from the throttle box to each cylinder of the engine by an intake manifold, the throttle is provided in the throttle box such that a center axis of the throttle is provided substantially horizontally and in a center in the vertical direction between the ends on the upstream side of the intake pipes provided vertically and extended to a center between the ends on the upstream side opposite to each other provided on both sides of the throttle box; the throttle is connected to the throttle box such that a center axis of the throttle is arranged substantially horizontal and simultaneously an intake route of linking the throttle including the main port to the filter element is substantially arranged linearly on the center axis of the throttle; the inside of the cleaner case in the form of hollow is divided by a partition into the air

Abstract: An air routing system includes an air filter for cleaning intake air having a clean air outlet a compressor for compressing aspirated intake air an intermediate line connected between the clean air outlet of the filter and the compressor, and an intake module. The intake module includes a plenum with a clean air inlet for compressed intake air at least one intake pope connected to the plenum and a bypass line for excess compressed filtered air. The bypass line has an inlet to a channel segment of the intake module for uncompressed clean air upstream of the compressor, and the bypass line is at least partly integrated into the intake module such that a volume of the bypass line at least partly surrounds the plenum.

Abstract: An air routing system, especially an air intake system of an internal combustion engine, which makes optimal use of available installation space by integrating a bypass channel (25) into an air intake module (10). The volume of the bypass channel also provides an acoustic shield for the collector chamber or plenum (22). The free area (13) behind the mounting flange (11) that is required for screwing in mounting bolts in order to mount the air intake module (10) is used by an air intake hood (14) which can be installed on the filter housing (15) after the air intake module has been mounted. This assures that there is a greater volume available in the filter housing (15), thereby reducing the noise at the inlet opening of the air intake module.

Abstract: A composite air intake manifold assembly adapted for use with an internal combustion engine includes an upper half shell formed from a polymer, a lower half shell formed from a polymer and joined to the upper half shell to define a housing having an internal cavity, and a one piece inner shell formed from a polymer and disposed within the cavity. The one piece inner shell in combination with the upper half shell and the lower half shell cooperate to define at least a pair of spaced apart air intake runners. Each of the runners includes an opened air intake end adapted to receive atmospheric air, and an opened air inlet end adapted to be connected to an associated air inlet side of a cylinder head of the internal combustion engine.

Abstract: An induction manifold for an internal-combustion engine, comprising an elongate main body having longitudinal inner cavity provided with an opening adapted to communicate with the intake orifices of the engine, an inlet duct provided with an air-inlet opening and communicating with the cavity, a feed duct for EGR gases formed integrally with the manifold and comprising a first portion extending inside the main body from an inlet orifice for EGR gases to the air-inlet duct and from a second portion extending inside the inlet duct and provided with an outlet opening in the inlet duct itself, and a baffle disposed in the inlet duct between the air-inlet opening and the outlet opening of the feed duct for directing the air and the EGR gases towards a mixing zone inside the inlet duct and situated at a predetermined distance from the cavity of the main body.

Abstract: A sectional intake manifold includes a flanged first intake manifold section having and a flanged second intake manifold section. Bolts extend through unthreaded bores in the first intake manifold section flange into threaded bores in the second intake manifold section flange to secure the first intake manifold section to the second intake manifold section. A seal is provided between the first section mating flange and the second section mating flange. A method is also provided for converting a conventional intake manifold to a sectional intake manifold according to the present invention.

Abstract: Branching pipes connect a surge tank to an intake manifold of an internal combustion engine. The branching pipes are made such that each gas column of the internal combustion receives a uniform intake volume. This is achieved by either making each branching pipe of the same length, or by adjusting the inside diameters of the branching pipes, thereby creating a flow delay of the intake into the gas columns, resulting in uniform intake volume. The inside diameters of the branching pipes are either made uniformly of a different diameter, or, alternatively, the inside diameters of the branching pipes include throttles for reducing the diameter of the branching pipe at a localized portion. In both cases, a flow delay of the intake into the gas columns is compensated, resulting in a uniform intake volume.

Abstract: An intake system for a multi-cylinder internal combustion engine, comprises an intake manifold 18 having a plenum chamber 20 common to a plurality of engine cylinders and an intake pipe 22 opening into the plenum chamber to supply ambient air to the plenum chamber. An electric heater 26 is located within the plenum chamber 20 in the path of at least part of the air entering the plenum chamber from the intake pipe 22.

Abstract: An intake manifold has a plurality of branch tubes each joined by brazing in a furnace at one end to a flange on the engine side and at the other end to a surge tank on the throttle chamber side. The surge tank is separated into two pieces or a brazing side member and a non-heating side member. Branch tubes are fixed in position relative to the brazing side member by peen locking with a peening tool or the like and are then joined to the brazing side member by brazing in the furnace. The non-heating side member is not subjected to the brazing in the furnace but is joined to the brazing side member by bolts or the like.

Abstract: A compact small displacement automotive internal combustion engine that has its cylinder bores inclined to the vertical and that has a reentrant configured induction system that provides long intake runners while maintaining an engine that has its longitudinal width in the engine compartment substantially equal to its vertical height. In addition the engine has an improved accessory mounting arrangement.

Abstract: A power steering fluid reservoir is provided which is formed integrally with an intake manifold. The intake manifold includes an inlet channel for allowing ambient air into the manifold. A plenum is fluidly connected with the inlet channel and the plenum provides a gaseous reservoir. A plurality of runners are fluidly connected with the plenum for distributing air to the cylinders of an engine. Integrally formed with the inlet channel, plenum, and runners is a power steering fluid reservoir. The power steering fluid reservoir is fluidly separated from the intake plenum by a common wall. The common wall allows for continuous cooling of the power steering fluid by an induced flow of ambient air through the plenum.

Abstract: A surge tank structure in an intake manifold has a serge tank to which a plurality of branch tubes are joined at one end. The branch tubes are joined at the other end to a cylinder head mounting flange, and one end of each branch tube in the surge tank is enlarged to have a horn-like shape. The serge tank comprises a main body and a top plate. The main body has through holes provided therein for accepting the branch tubes and has its top side opened. The top plate is joined in a plane to the top of the main body. The main body has a bottom which has engagement recesses formed by raised portions, so that each engagement recess has a horn-like surface that conforms to the horn-like shape of one end of each branch tube.

Abstract: A composite air intake manifold assembly adapted for use with an internal combustion engine includes an upper half shell formed from a polymer and a lower half shell formed from a polymer and joined to the upper half shell. The upper half shell formed includes an upper perimeter flange having a pair of side flanges and a pair of end flanges, the side flanges having an inner surface and the end flanges having an inner surface. The lower half shell includes a lower perimeter flange having a pair of side flanges and a pair of end flanges, the side flanges having an inner surface and the end flanges having an inner surface. The lower half shell is joined to the upper half shell to define a housing having an internal cavity.

Abstract: An internal combustion engine intake module (10; 60) integrates elements of a PCV system, including a PCV valve (40) and a channel, or conduit, (102) for conveying gaseous fluid.