Common Rail System Patents (Class 123/456)
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Publication number: 20140366844Abstract: An injector system used as an injector block for fuel injection systems of mixture-compressing, spark-ignited internal combustion engines includes: a first block element which has a fuel distribution channel, and at least one second block element on which a first connecting piece and at least one second connecting piece are situated. Injectors are positioned within the first and second block elements in such a way that the first injector is assigned to the first connecting piece and the second injector is assigned to the second connecting piece. The fuel distribution channel of the first block element is used for distributing compressed natural gas to the injectors.Type: ApplicationFiled: November 4, 2011Publication date: December 18, 2014Inventors: Wolf Stahr, Martin Haug, Horst Kirschner, Frank Miller
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Publication number: 20140360470Abstract: A method of diagnosis of a drift of at least one injector of an injection system with a common ramp, which includes a pressure regulating control unit and a richness regulating control unit, the pressure and richness regulating control units being driven by an electronic computer according to values of pressure setpoint and of richness setpoint which are recorded in the computer, the method of diagnosis including checking for existence of a drift of the pressure regulating control and checking for existence of a drift of the richness regulating control when the two units operate in closed loop, the drift of the injector being established upon the joint detection of a drift of the pressure regulating control unit and of a drift of the richness regulating control unit.Type: ApplicationFiled: November 9, 2012Publication date: December 11, 2014Applicant: RENAULT s.a.s.Inventors: Franck Breuille-Martin, Sylvain Hourlier, Didier Waszak
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Patent number: 8905001Abstract: A fuel-pumping system for a fuel includes at least one reservoir providing a first volume for the fuel and a second volume for a compression fluid, a separator membrane between the first volume and the second volume, an inlet port of the at least one reservoir for feeding the fuel to the first volume, an outlet port of the at least one reservoir for discharging the fuel at a high pressure from the first volume, a fluid port of the at least one reservoir for supplying or removing the compression fluid to or from the second volume. An operating method and a fuel-injection system are also disclosed.Type: GrantFiled: August 12, 2013Date of Patent: December 9, 2014Assignee: Volvo Technology CorporationInventor: Staffan Lundgren
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Publication number: 20140352666Abstract: The present disclosure relates to a common rail injector having a swirl spray nozzle which has a tip having an orifice at a lower end portion of a housing. An upper portion of the tip is closed by means of a cup-shaped nozzle portion, the nozzle portion has a cylindrical side wall surface, a flat base which terminates an upper portion of the side wall surface, and one or more nozzle holes which allow the hollow portion and the orifice to communicate with each other, and the nozzle holes are formed in a tangential direction of the orifice so as to inject fuel in a swirl manner.Type: ApplicationFiled: August 31, 2012Publication date: December 4, 2014Inventor: Doc Koon Yoo
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Publication number: 20140345570Abstract: A method for activating a diesel fuel by saturating it with air, CO2 or any other type of gas and system to deliver it to an internal combustion engine (gas turbine, diesel engine or any HC fuel combustion unit) for combustion. The high pressure pump delivers the fuel from the fuel tank to the top of an absorber through at least one nozzle dispersing it. The compressed air is directed in the same absorber from the side of it wall, mixing it with dispersed fuel. The fuel with dissolved gas is called activated fuel. Activated fuel from the bottom of the absorber is directed to the fuel rail of a diesel engine by recirculation low pressure pump through the pressure regulating valve and Y-connector. Excessive fuel from the diesel engine is directed to the separator through the heat exchanger and then through the pressure regulator goes through the Y-connector, where it is mixing with fresh activated fuel from the absorber. The escaped gas in the return fuel line is separated in the gas separator.Type: ApplicationFiled: August 11, 2014Publication date: November 27, 2014Inventors: Victor GURIN, Mindaugas MACIJAUSKAS, Serguei PERMIAKOV
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Publication number: 20140326217Abstract: In a GDI fuel rail mounting system comprising a fuel injection rail, having at least one fuel injector receiving cup with a generally cylindrical shape directly attached to the fuel rail generally perpendicular to and offset from the center of the fuel rail. The fuel rail further comprising at least one generally cylindrical attachment means proximal the fuel injector receiving cup, also attached to the fuel rail offset from the center thereof, the attachment means and the fuel injector receiving cup being disposed generally parallel to each other. A securing strap is attached to the outer curvature of at least one of the injector receiving cup and the attachment means, at least partially wrapping around the outer periphery of the attachment means, thereby inhibiting torsional, lineal, and lateral movement of the injector cup relative to the attachment means and the fuel rail.Type: ApplicationFiled: May 1, 2013Publication date: November 6, 2014Inventors: Steven Roseborsky, Dhyana Ramamurthy, Tetsuo Ogata
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Patent number: 8875681Abstract: A fuel rail has a mounting portion with an aperture through which a fastener extends along a central axis. The fastener secures the fuel rail with respect to a support surface. Stacked-layer isolators are positioned on both sides of the mounting portion. Each stacked-layer isolator includes a pair of rings and an elastomer layer positioned between the rings. Each elastomer layer has a pair of opposing contact surfaces respectively contacting adjacent contact surfaces of the corresponding pair of rings. The pairs of opposing contact surfaces of the elastomer layers and the contact surfaces of the pairs of rings are oblique to the central axis.Type: GrantFiled: October 28, 2011Date of Patent: November 4, 2014Assignee: Robert Bosch GmbHInventor: Venkatesh Kannan
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Patent number: 8875682Abstract: A coupling device for hydraulically and mechanically coupling an injection valve to a fuel rail of a combustion engine has a fuel injector cup with a central longitudinal axis, is hydraulically coupled to the fuel rail and in engagement with the injection valve. A first retaining element is fixedly coupled to the fuel injector cup, a second retaining element is fixedly coupled to the injection valve, the second retaining element being coupled to the first retaining element to prevent a movement of the second retaining element relative to the first retaining element in a first direction of the central longitudinal axis to retain the injection valve in the fuel injector cup, and an interface element which is operable to axially couple the injection valve with the second retaining element in a fixed way. Fuel injection arrangement with a coupling device and an injection valve which is coupled to the coupling device.Type: GrantFiled: April 20, 2010Date of Patent: November 4, 2014Assignee: Continental Automotive GmbHInventors: Gisella Di Domizio, Giandomenico Serra
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Publication number: 20140311453Abstract: A controller for a common-rail injection system includes a plurality of fuel injectors, a common fuel supply line for the fuel injectors, a high-pressure pump for supplying the common fuel supply line with fuel, and a pressure sensor for determining the pressure in the common fuel supply line. A determination unit evaluates data of the pressure sensor and, from the pressure drop caused by an injection in the common fuel supply line, determines the fuel quantity actually injected during this injection or a value derived therefrom. An adaption unit uses the results of the determination unit in order to adapt the actuation of the fuel injectors. The determination unit carries out at least one test injection, and the actually injected fuel quantity or a value derived therefrom is effected by way of the test injection or injections.Type: ApplicationFiled: April 18, 2014Publication date: October 23, 2014Applicant: Liebherr Machines Bulle SAInventors: Konrad CHRIST, Francois MASSON, Richard PIRKL
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Publication number: 20140305410Abstract: A fuel pump has a low pressure fuel inlet (40) and a single piston pumping chamber (10) for supplying high pressure fuel through a pump outlet to an inlet side of a common rail (16). The fuel pump comprises a primary pressure relief valve (12) having an inlet side in hydraulic communication with the inlet side of the common rail (16) and an outlet side in fluid communication with the pumping chamber (10); and an auxiliary pressure relief valve (19) having an inlet side (35) in hydraulic communication with the pumping chamber (10) and an outlet side in direct fluid communication with a fuel passage (37) at the low pressure of the pump inlet (40).Type: ApplicationFiled: November 14, 2012Publication date: October 16, 2014Applicant: Stanadyne CorporationInventor: Robert G. Lucas
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Patent number: 8855889Abstract: A method for open-loop and closed-loop control of an internal combustion engine (1) in which the rail pressure (pCR) is controlled via a low pressure-side suction throttle (4), as the first pressure-adjusting element in a rail pressure control loop. A rail pressure disturbance variable (VDRV) is generated to influence the rail pressure (pCR) via a high-pressure side pressure control valve (12), as the second pressure-adjusting element, by which fuel is redirected from the rail (6) into the fuel tank (2). The position of the high-pressure side pressure control valve (12) is determined by a PWM signal (PWMDV), which, when normal mode is set, is calculated as a function of the resulting target volume flow and, when protective mode is set, is temporarily set to a maximum value.Type: GrantFiled: June 17, 2010Date of Patent: October 7, 2014Assignee: MTU Friedrichshafen GmbHInventor: Armin Dölker
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Publication number: 20140290597Abstract: A method, comprising: operating an engine cylinder with fuel from a first injector and not a second injector and activating the second injector in response to a rail pressure increase of a fuel rail, the fuel rail coupled to the second injector. In this way, degradation of the second injector may be reduced by activating the second injector and allowing fuel flow through the second injector to reduce the pressure and temperature of the fuel rail.Type: ApplicationFiled: March 28, 2013Publication date: October 2, 2014Applicant: Ford Global Technologies, LLCInventor: Todd Anthony Rumpsa
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Patent number: 8844500Abstract: The present disclosure provides an enclosure or containment assembly adapted to seal a high pressure fuel rail, and an engine system including such an enclosure or containment assembly. The assembly includes two portions that can sealingly engage to form an enclosure or compartment that contains the high pressure fuel rail. Fuel line connectors leading into the enclosure to ports of the high pressure fuel rail are in a sealing engagement with the enclosure to seal the high pressure fuel rail from the atmosphere and provide an enclosed low pressure region between the high pressure fuel rail and an inner surface of the enclosure. In this way, leaked fuel can be collected from the high pressure fuel lines and contained. The collected and contained leaked fuel can be channeled to a leak detector, which can trigger an alarm with detection of a leak.Type: GrantFiled: January 23, 2012Date of Patent: September 30, 2014Assignee: Cummins Intellectual Property, Inc.Inventors: Sarang R. Bedekar, Ron Hale, Todd S. Manley
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Patent number: 8844502Abstract: An internal combustion engine direct injection fuel injector system includes a fuel rail which is welded to a fuel rail bracket. A fuel rail mounting sleeve has a flange and is bolted to the engine cylinder head. The bracket fits around the flange and is held in place by a steel washer and a pair of stepped isolator washers which are positioned in pockets formed on either side of the bracket. The isolator washers serve as springs which form a shock absorber between the bracket and cylinder head. Compression forces on the bracket and isolator washers are controlled by bolt tension.Type: GrantFiled: July 24, 2012Date of Patent: September 30, 2014Assignee: Ford Global Technologies, LLCInventors: Vince P. Solferino, Paul W. Zeng, Patrick C. Brostrom, Michael R. Kaput, Scott Lehto, Syed M. Ahmed
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Publication number: 20140283789Abstract: A fuel rail assembly includes a hollow fuel rail extending along a fuel rail axis and includes at least one outlet for dispensing fuel from the fuel rail. A fuel rail damper is disposed within the fuel rail and extends along a fuel rail axis from a first fuel rail damper end to a second fuel rail damper end for damping pressure pulsations within the fuel rail. A fuel rail damper support is included for positioning the fuel rail damper within the fuel rail. The fuel rail damper support includes an attachment section for fixing the fuel rail damper support to the fuel rail damper and a biasing section that applies a biasing force to prevent axial movement of the fuel rail damper within the fuel rail.Type: ApplicationFiled: March 19, 2013Publication date: September 25, 2014Applicant: DELPHI TECHNOLOGIES, INC.Inventors: PETER E. BARTELL, ROBERT MERKOV
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Publication number: 20140283790Abstract: A common rail fuel injection system includes injectors having a fuel intake port and being provided for respective cylinders of a multi-cylinder diesel internal combustion engine, a common rail accumulating pressurized fuel, a high-pressure supply pump supplying high-pressure fuel, a fuel supply pipe causing the common rail and the high-pressure supply pump to communicate with each other. The fuel injection pipes communicating with pressure supply ports provided in the common rail and causing the injectors and the pressure supply ports to communicating with each other. The fuel injection pipes cause at least three injectors to communicate with one another in series. The number NP of pressure supply ports is less than the number PI of injectors, and supply of high-pressure fuel to the respective injectors for the cylinders is performed through fuel injection pipes of two lines.Type: ApplicationFiled: October 2, 2012Publication date: September 25, 2014Applicants: USUI KOKUSAI SANGYO KAISHA LTD., HINO MOTORS, LTD.Inventors: Shuji Suzuki, Koichi Hayashi, Mori Ishii, Kiyohiro Shimokawa, Hiroshi Nakajima
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Patent number: 8839764Abstract: In a fuel supply system for heavy oil common-rail injection systems for internal combustion engines, including a tank (1), a primary feed pump (3) for delivering heavy oil from the tank (1) to a high-pressure pump (5), wherein the high-pressure pump (5), via at least one high-pressure line (12), is connected to a high-pressure accumulator (rail) (6) feeding at least one injector (8), and, furthermore, a purge valve (9), which is connected to the high-pressure accumulator via a separate high-pressure line (15) for directing at least a portion of the heavy oil back into the tank (1) via a return line, the purge valve (9) includes a valve member (28) which is movable between an opened and a closed position, a high-pressure connection for a high-pressure line (15) communicating with a heavy oil high-pressure accumulator (rail) (6), a low-pressure connection for a return line, and actuating means for actuating the valve member (28), wherein the valve seat (29) of the valve member (28) is designed as a sliding seatType: GrantFiled: October 8, 2009Date of Patent: September 23, 2014Assignee: Robert Bosch GmbHInventors: Christian Graspeuntner, Joachim Lackner, Johannes Schnedt
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Publication number: 20140261330Abstract: A fuel rail assembly configured for connection to an internal combustion engine includes a first fuel rail, a second fuel rail, and a crossover hose. The first fuel rail includes an inlet having a first flow restrictor and configured to be coupled to a high-pressure pump. The first fuel rail further includes a second flow restrictor disposed in an interior portion that divides the interior into a first rail volume and a remainder volume. The crossover hose includes a third flow restrictor near the end that is connected to the second fuel rail. A first pulsation control volume is defined between the pump and the inlet. A second pulsation control volume is defined to include the remainder volume and the volume in the crossover hose (i.e., between the first and second flow restrictors). The pulsation control volumes reduce pressure fluctuations produced by the high-pressure pump.Type: ApplicationFiled: March 11, 2014Publication date: September 18, 2014Inventor: Robert J. Doherty
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Patent number: 8833343Abstract: A system and method for operating a fuel system that supplies fuel to a plurality of injectors in an internal combustion engine via a first pump and a second pump with a bypass circuit returning fuel from between the first and second pumps to a fuel tank, the pumps connected in series, is provided. The bypass circuit increases its restriction to increase injection pressure during selected conditions.Type: GrantFiled: October 12, 2007Date of Patent: September 16, 2014Assignee: Ford Global Technologies, LLCInventors: Ross Dykstra Pursifull, Dequan Yu
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Publication number: 20140251276Abstract: A piezo injector includes (a) an actuator chamber in which a piezo actuator is arranged, (b) a control piston bore in which a control piston having a first end side facing the piezo actuator is arranged, wherein a portion of the control piston bore delimited by the first end side forms a first control chamber and an opposing portion of the control piston bore forms a spring chamber, and wherein the control piston is arranged between the first control chamber and the spring chamber, (c) a nozzle needle having a second end side, wherein the nozzle needle guides a nozzle needle sleeve, wherein the nozzle needle sleeve and the second end side delimit a second control chamber, (d) a connecting bore between the first control chamber and second control chamber, and (e) a leakage pin arranged between the piezo actuator and the first end side in a leakage pin bore.Type: ApplicationFiled: July 13, 2012Publication date: September 11, 2014Inventor: Willibald Schürz
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Patent number: 8831857Abstract: Methods and systems are provided for operating a fuel system configured to deliver a gaseous fuel to an engine. Following tank refilling, the fuel composition is selectively updated based on fuel tank pressure, temperature, and air content data. When the engine is subsequently restarted, the fuel rail is primed for a duration based on the updated composition.Type: GrantFiled: March 7, 2012Date of Patent: September 9, 2014Assignee: Ford Motor Company of Australia LimitedInventors: Adam Nolan, Jamie Terence Slaymaker, Andrew Paul Chee Aun Wong, Phuoc Bui Buiquang
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Publication number: 20140245995Abstract: A dual fuel system provides first and second fuels to internal an engine. Both fuels are stored in a storage tank, separated by a flexible membrane. A fuel rail receives either or both of the fuel types and distributes the fuels to fuel injectors. Upon shutdown of the engine, the second fuel is evacuated from the fuel rail into an auxiliary tank. The first fuel is subsequently supplied to the fuel rail from the storage tank. Upon a restarting of the engine after a predetermined time subsequent to the shutdown of the engine, the first fuel from the fuel rail is used for combustion. The second fuel from the auxiliary tank is then slowly bled into the engine or intake manifold. As the first fuel from the storage tank continues to supply the fuel rail, and the second fuel begins to supplement the first fuel in the fuel rail.Type: ApplicationFiled: March 4, 2013Publication date: September 4, 2014Applicant: Delia Ltd.Inventor: Tzvetan Deliyski
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Publication number: 20140245996Abstract: There are provided a multi-layer piezoelectric element in which an increase of oxygen vacancies in an electric-field concentration part of piezoelectric layers is suppressed and a decrease of an amount of displacement is suppressed, as well as to provide a piezoelectric actuator, an injection device and a fuel injection system provided with the multi-layer piezoelectric element. A multi-layer piezoelectric element includes a stacked body composed of piezoelectric layers and internal electrode layers which are stacked on each other, and a resin which evolves OH? when being heated. Accordingly, it is possible to obtain a multi-layer piezoelectric element in which an increase of oxygen vacancies in an electric-field concentration part of piezoelectric layers is suppressed and a decrease of an amount of displacement is suppressed.Type: ApplicationFiled: August 27, 2012Publication date: September 4, 2014Applicant: KYOCERA CORPORATIONInventor: Shigenobu Nakamura
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Patent number: 8820298Abstract: A vehicle fuel system may employ a fuel pump module with a reservoir within a fuel tank. The system may also employ a fuel injection common rail, a fuel supply line leading from the fuel pump module reservoir to the fuel injection common rail, and a fuel return line leading from the fuel injection common rail through a fuel pump module flange. Additionally, the system may employ a first return fuel check valve to release fuel only into a reservoir jet pump and/or a transfer jet pump, while a second return fuel check valve may release fuel only directly into the fuel pump module reservoir. An electric fuel pump within the reservoir may have a fuel pump check valve and supply fuel only to the reservoir jet pump and/or the transfer jet pump, and not to an engine, when activated by a pressure sensor in the fuel return line.Type: GrantFiled: December 7, 2009Date of Patent: September 2, 2014Assignees: DENSO International America, Inc., Denso CorporationInventors: William E. Attwood, Norihiro Hayashi
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Publication number: 20140238352Abstract: An electronic controller for a common rail fuel system detects a fault when a time sum accumulated error exceeds a threshold. The time sum accumulated error is left unchanged when the operating condition is transient, and either adds to or subtracts from the time sum accumulated error responsive to a rail pressure error and the operating condition being steady state.Type: ApplicationFiled: February 22, 2013Publication date: August 28, 2014Applicant: CATERPILLAR, INC.Inventors: Nandagopal Methil, Daniel Puckett
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Patent number: 8813722Abstract: A fuel injector for an internal combustion engine having an elongated body with a fuel inlet end and a fuel discharge end. The injector body includes an outwardly extending plate attached at a position between its ends and this plate includes at least one radially outwardly extending tab so that the cross-sectional shape of the plate is noncircular. A fuel cup receives the fuel inlet end of the fuel injector and includes a radially inwardly extending ledge at a mid position of the cavity. This ledge includes a through bore complementary in shape to the shape of the plate so that, with the fuel injector and plate aligned at a predetermined angular assembly position, the plate passes through the ledge upon insertion of the fuel injector into the cavity. Thereafter, rotation of the fuel injector and attached plate to a locking position positions the tabs above the ledge thus locking the fuel injector to the fuel cup.Type: GrantFiled: August 9, 2010Date of Patent: August 26, 2014Assignee: Hitachi Automotive Products (USA)Inventors: William T. Harvey, Steven J. Miller, Hiroaki Saeki
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Patent number: 8813721Abstract: A device for controlling a variation in pressure upstream of a common rail, the device being an extremely simple and small-sized compact device which is used in a pressure accumulating common rail type fuel injection apparatus. The device for controlling a variation in pressure upstream of a common rail can supply high-pressure fuel to the common rail in a stable pressure state by preventing pulsation of a high-pressure pump from occurring in each cylinder of the pump and also preventing generation of a surge pressure caused by opening and closing of a check valve. The device is provided with a secondary common rail which is connected to the fuel outlets of the check valves each provided to each of the cylinders of the high-pressure pump and which has a volume equal to or less than the volume of the common rail, and the device is also provided with injection pipes which connect between the common rail and the fuel outlets of the secondary common rail.Type: GrantFiled: October 16, 2009Date of Patent: August 26, 2014Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Kensho Kato, Hisao Ogawa
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Patent number: 8812215Abstract: A fuel injection system for an internal combustion engine is provided which calculates the quantity of fuel required to bring the pressure in a fuel accumulator into agreement with a target pressure and then control an operation of a high-pressure pump based on the required quantity. Even in the absence of a change in pressure in the accumulator, the system controls the high-pressure pump based on the required quantity. Specifically, the system calculates a feedback fuel quantity required to compensate for a difference between the required quantity and a quantity of the fuel actually supplied to the accumulator, in other words, leans such a quantity difference to correct the required quantity, thus resulting in an enhanced response of the system to control the high-pressure pump to a change in pressure in the accumulator.Type: GrantFiled: February 17, 2012Date of Patent: August 19, 2014Assignee: Denso CorporationInventors: Kouichi Sugiyama, Koji Ishizuka
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Publication number: 20140216409Abstract: An individual difference index is obtained based on the slope of variation ratios between a plurality of actual injection quantity and a target injection quantity. The individual difference index is stored as a learning value. An individual difference correction of the fuel injector is conducted based on the individual difference index. By using the individual difference index, a shot-dispersion is removed and individual-difference correction of the fuel injector can be conducted.Type: ApplicationFiled: January 27, 2014Publication date: August 7, 2014Applicant: DENSO CORPORATIONInventor: Ryou KATSURA
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Publication number: 20140216410Abstract: A fuel injection system for a fuel system of a compression-ignition engine is disclosed. In the current disclosure, the fuel injection system includes a common rail, at least one control valve, and a controller. The common rail may be configured to receive fuel from a fuel pump of the fuel system. The at least one control valve may be in fluid communication with the common rail and at least one fuel nozzle of the fuel system. The at least one control valve may be configured to receive fuel from the common rail. Further, the at least one control valve may be configured to supply fuel to the at least one fuel nozzle. The controller may be configured to control the at least one control valve.Type: ApplicationFiled: April 4, 2014Publication date: August 7, 2014Applicant: Caterpillar Inc.Inventors: Tian Ye, Jiubo Ma
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Publication number: 20140216419Abstract: A method is disclosed for controlling a valve having a spring with a spring force, an actuator with an actuator force opposing the spring force, and a pin that is actuated by the actuator, a seal element that can be coupled with the pin, and a seal seat, the valve being closed when the seal element sits against the seal seat. The method includes determining an expected natural opening time when the seal element is lifted off the seal seat based on a pressure difference in front and behind the valve, impressing a specified current on the actuator at a point in time within a specified interval prior to the natural opening time, the seal element sitting against the seal seat at the point in time such that the pin contacts the seal element and the actuator force matches the spring force, which is reduced by a specified value.Type: ApplicationFiled: May 3, 2012Publication date: August 7, 2014Inventors: Michael Wirkowski, Christian Mey
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Patent number: 8794215Abstract: The present invention provides a method of producing a common rail having a common rail body and a holder which include chemical components of 0.01-0.3 mass % of C, 0.01-0.5 mass % of Si, 0.01-3.0 mass % of Mn, 0.0003-0.01 mass % of B, 0.001-0.01 mass % of N, over 0.01-0.5 mass % of Al, 0.01-0.05 mass % of Ti, P limited to 0.03 mass % or less, S limited to 0.01 mass % or less, O limited to 0.01 mass % or less, a total content of As, Sn, Sb, Pb, and Zn limited to 0.015 mass % or less, the balance including Fe and inevitable impurities, in which the TLB value is 0.001% or more, the method including: inserting an insert metal; performing liquid phase diffusion bonding; performing laser-peening; and removing a surface layer.Type: GrantFiled: March 5, 2010Date of Patent: August 5, 2014Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Koji Hirano, Atsushi Sugihashi, Hirofumi Imai, Yasushi Hasegawa
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Publication number: 20140209065Abstract: Exemplary illustrations are provided of a common rail system for an internal combustion engine, having a rail for fuel and an injector for the purpose of injecting the fuel into a working space of the internal combustion engine, said injector having a fluid connection to said rail via a high-pressure conduit. The high-pressure conduit may have a high-pressure component with an individual reservoir, and the high-pressure conduit and/or the rail may have a pressure measurement device. The pressure measurement device may be coupled to a local logic and storage device of a decentralized, local electronic device which is designed for the purpose of locally analyzing and storing measurement data of the pressure measurement device, e.g., injector data and/or rail data, and the pressure measurement device is connected to the central electronic device via a bus, with the local logic and storage device connected between the same.Type: ApplicationFiled: August 8, 2012Publication date: July 31, 2014Applicant: MTU Friedrichshafen GmbHInventors: Manuel Boog, Gerald Fast, Robby Gerbeth, Michael Walder, Ralf Speetzen, Jörg Remele
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Patent number: 8789513Abstract: A fuel delivery system for a direct injection internal combustion engine having two fuel rails and a plurality of fuel injectors attached to and fluidly connected with each fuel rail. A first fuel pump has its output connected with the first fuel rail while a second fuel pump has its output connected with the second fuel rail. A crossover pipe fluidly connects the outlets of both the first and second pumps. Both the first pump and the second pump each have an intake stroke and a pumping stroke. Furthermore, the intake stroke of the first pump coincides with the pumping stroke of the second pump and vice versa.Type: GrantFiled: September 26, 2011Date of Patent: July 29, 2014Assignee: Hitachi, LtdInventors: Donald J. McCune, Harsha Badarinarayan, Pilar Hernandez Mesa, George Saikalis
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Patent number: 8789511Abstract: A controller for a pressure reducing valve is applied to a fuel injection system which is provided with a pressure reducing valve in a common-rail and a fuel pressure sensor detecting a fuel pressure in a fuel supply passage from the accumulator to an injection port of the fuel injector. The controller includes a fuel-pressure-variation detector for detecting a fuel pressure variation timing at which a detection value of the fuel pressure sensor is varied due to an opening operation or a closing operation of the pressure reducing valve. The controller further includes a response-delay-time computing portion for computing a response delay time of the pressure reducing valve based on a command timing and a fuel pressure variation timing.Type: GrantFiled: August 17, 2011Date of Patent: July 29, 2014Assignee: Denso CorporationInventor: Masakazu Sakata
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Publication number: 20140182553Abstract: A common rail system for a dimethyl ether (DME) fuel in which a medium-pressure fuel system is disposed between a low-pressure fuel system and a high-pressure fuel system to improve the durability and reliability of the common rail system is provided. The low-pressure fuel system stores a DME fuel in a gaseous state. The medium-pressure fuel system maintains a DME fuel supplied from the low-pressure fuel system to a high-pressure fuel system or returned from the high-pressure fuel system to the low-pressure fuel system in a liquid state. The high-pressure fuel system receives the DME fuel maintained in the liquid state from the medium-pressure fuel system and supplies the DME fuel to an injector.Type: ApplicationFiled: May 13, 2013Publication date: July 3, 2014Applicant: Hyundai Motor CompanyInventor: Ju Kwang Lee
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Publication number: 20140182552Abstract: A dual fuel common rail system may be operated in a regular mode in which a relatively large charge of gaseous fuel is ignited by compression igniting a relatively small injection quantity of liquid diesel fuel. The dual fuel system may be operated in a single fuel limp home mode in which liquid diesel fuel is injected at higher pressures. Over pressurization of the gaseous fuel side of the fuel system due to leaked liquid fuel is avoided by regularly injecting leaked liquid fuel, but not gaseous fuel, from the gaseous nozzle outlet set during the limp home mode of operation.Type: ApplicationFiled: January 2, 2013Publication date: July 3, 2014Applicant: CATERPILLAR INC.Inventors: Cory A. Brown, Joshua W. Steffen, Dana R. Coldren, Alan R. Stockner, Hoisan Kim, Dianqi Fang
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Patent number: 8752527Abstract: This disclosure provides a fuel line assembly for use with an internal combustion engine, an internal combustion engine including such as fuel line assembly, and a method for providing leak containment and detection in a fuel system, each of which include a double-walled fuel line including a high pressure fuel line component. The double-walled fuel line includes a high pressure fuel line, a jacket surrounding the high pressure fuel line, and a low pressure passage between the high pressure fuel line and the jacket. A fuel line nut includes a main body that houses a portion of the high pressure fuel line, and a first end portion supporting an enlarged end portion of the high pressure fuel line protruding from the first end portion. A second end portion of the fuel line nut sealingly connects to the jacket to extend the low pressure passage into an area between the main body and the housed high pressure fuel line.Type: GrantFiled: May 10, 2011Date of Patent: June 17, 2014Assignee: Cummins Intellectual Properties, Inc.Inventors: Joseph Worthington, Thomas O. Hahn, Vijay Sonawane, Prasad Khedekar, Dave Richter, Josh Knight
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Publication number: 20140158091Abstract: A method for cooling an ECU and an ECU or ECU module mounted to be cooled by fuel flow through a fuel rail. In a preferred embodiment, the ECU has a decentralized distributed processing configuration, with a main ECU module and at least one remote module. The remote ECU module is packaged in an assembly with an elongate hollow metal fuel rail having injector seats. Fuel injectors are received into and seal against the seats and are supplied with fuel via the fuel rail. A printed circuit board carries electronic ECU components. One or more connector assemblies are connected to printed circuit board for electrically connecting the ECU circuitry and may pass through notches formed in the fuel rail. The electronics are potted and mounted to the fuel rail. A thermally conductive wetting compound may be disposed between the electronic assembly and the fuel rail.Type: ApplicationFiled: December 6, 2012Publication date: June 12, 2014Applicant: AUTROTONIC CONTROLS CORPORATIONInventor: TODD PETERSEN
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Patent number: 8744725Abstract: The apparatus and method according to the invention comprise a controller (7) to form a control signal, which controller is arranged to receive pressure data on the CR system, and into which controller pressure reference data is set. In addition, the apparatus also comprises a module (9) to form an internal pressure reference value to replace the set pressure reference value when forming the control signal.Type: GrantFiled: December 15, 2009Date of Patent: June 3, 2014Assignee: Wartsila Finland OyInventors: Tom Troberg, Tom Kaas
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Patent number: 8726884Abstract: A quill assembly includes a first quill tube and a second quill tube nested within the first quill tube. A first compression assembly includes a first piston operably coupled to the first quill tube and fluidly communicates with the first fuel rail to apply a first piston axial force against the first quill tube inlet end, and a first spring operably coupled to the first piston and configured to apply a first spring axial force against the first quill tube inlet end. A second compression assembly includes a second piston operably coupled to the second quill tube inlet end and fluidly communicates with the second fuel rail to apply a second piston axial force against the second quill tube inlet end, and a second spring operably coupled to the second piston and configured to apply a second spring axial force against the second quill tube inlet end.Type: GrantFiled: May 19, 2011Date of Patent: May 20, 2014Assignee: Caterpillar Inc.Inventor: David Elliot Hackett
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Patent number: 8720418Abstract: The invention relates to a fuel injection system of the common rail type having a rail body comprising a central bore and one or more outlet bores in fluid communication with the central bore for communicating with a respective fuel injector. The outer circumference of the rail body is substantially oval in cross-section and is thicker in cross-section in a direction substantially perpendicular to the outlet bore axis as compared to the thickness in cross-section substantially parallel to the outlet bore axis. By increasing the thickness of the rail body in this way, stresses at the intersection of the intersection of the central bore with the outlet holes may be reduced by up to 10% or more, thereby increasing the acceptable cycled running pressure of the system.Type: GrantFiled: December 17, 2009Date of Patent: May 13, 2014Assignee: Delphi International Operations Luxembourg, S.A.R.L.Inventors: David Bonneau, Guillaume Trenado
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Publication number: 20140123948Abstract: A compression ignition dual fuel engine utilizes individual fuel injectors to inject both gaseous and liquid fuels into each engine cylinder. Each of the fuel injectors includes two electrical actuators that control pressure in a respective liquid control chamber and gaseous control chamber to control the opening movement of check valves to facilitate liquid and gaseous fuel injection events, respectfully. The control fluid for liquid injection events is liquid, whereas the control fluid for the gaseous injection event is gaseous. The used liquid fuel drained from each fuel injector is returned for recirculation and subsequent injection, whereas the used gaseous fuel that drains from the fuel injector is supplied to the intake manifold for burning as circumstances permit.Type: ApplicationFiled: February 11, 2013Publication date: May 8, 2014Applicant: CATERPILLAR, INC.Inventor: Mayank Mittal
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Publication number: 20140123950Abstract: Proposed is a method for controlling and regulating an internal combustion engine (1) having a common rail system and having a passive pressure limiting valve (11) for discharging fuel out of a rail (6) into the fuel tank (2), in which method, in a first stage, the pressure limiting valve (11) is set as open when the rail pressure, proceeding from a steady-state rail pressure, exceeds a first threshold value and subsequently falls below a second threshold value within a first critical time, wherein the first threshold value characterizes a higher pressure level than the steady-state rail pressure and the second threshold value characterizes a lower pressure level than the first threshold value, and in which method the opening duration of the opened pressure limiting valve (11) is monitored.Type: ApplicationFiled: April 27, 2012Publication date: May 8, 2014Applicant: MTU Friedrichshafen GmbHInventor: Armin Dölker
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Publication number: 20140123949Abstract: A delivery pipe includes a pipe integrally including at least one cylindrical tube section and at least one flat tube section, and a valve attachment including a hollow cylindrical portion and a connection portion having a planar shape. The flat tube section includes a planar attachment portion having a distribution hole extending through the planar attachment portion in a thickness direction thereof. The hollow cylindrical portion has a closed end closed by the connection portion and is configured to be attached to a fuel injection valve. The connection portion has an introduction hole that extends through the connection portion in a thickness direction thereof and communicates with the distribution hole of the planar attachment portion. The valve attachment is connected to the planar attachment portion at a position adjacent to one of edges of the planar attachment portion. The edges extend along an axial direction of the pipe.Type: ApplicationFiled: November 5, 2013Publication date: May 8, 2014Applicant: OTICS CORPORATIONInventors: Eiji ISOGAI, Takayoshi OTA
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Publication number: 20140123936Abstract: A dual fuel injector utilizes first and second control valves to open and close first and second nozzle outlet sets to inject a first fuel and a second fuel, respectively. The first and second control valves have concentric lines of action, and include a self alignment feature with respect to a flat seat. The two fuels may differ in at least one of chemical identity, matter phase and pressure.Type: ApplicationFiled: November 2, 2012Publication date: May 8, 2014Applicant: CATERPILLAR, INC.Inventors: Hoisan Kim, Dana R. Coldren, Mayank Mittal
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Publication number: 20140116387Abstract: A pressure relief valve for a common rail fuel system includes a hard ceramic spherical valve member that moves into and out of contact with a conical valve seat of a soft metallic valve body. Fretting damage to the valve is inhibited by using the dissimilar materials, and by using a guide pin that is allowed to move on the spherical surface of the ceramic spherical valve member. The valve member may be constructed of silicon nitride.Type: ApplicationFiled: October 25, 2012Publication date: May 1, 2014Applicant: CATERPILLAR INC.Inventors: Selvakumar Duraisamy, Kenneth C. Adams
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Publication number: 20140116375Abstract: A compression ignition dual fuel engine supplies natural gas fuel and liquid diesel fuel to each engine cylinder from a common fuel injector. Each fuel injector is fluidly connected to both a liquid fuel common rail and a gaseous fuel common rail. The engine includes a surplus gas system for capturing surplus gas, such as evaporated gas from the gaseous fuel supply and pressure control system, or left over pressurized natural gas produced by engine shut down. Rather than being vented to atmosphere, the surplus gas can be burned in the engine when operating conditions present burn opportunities.Type: ApplicationFiled: October 26, 2012Publication date: May 1, 2014Applicant: CATERPILLAR INC.Inventors: Hoisan Kim, Alan Stockner, Mark F. Sommars
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Publication number: 20140116388Abstract: A retrofit kit for converting a single-fuel engine having an air box to run on two different fuels is disclosed. The kit may have at least one gaseous fuel injector mountable inside the air box and associated with each cylinder of the engine. The kit may further have a common flow regulator. The kit may also have at least one individual fuel supply line configured to connect the common flow regulator to the at least one gaseous fuel injector. The kit may additionally have a fuel supply and a common fuel supply line configured to connect the common flow regulator to the fuel supply.Type: ApplicationFiled: October 31, 2012Publication date: May 1, 2014Applicant: ELECTRO-MOTIVE DIESEL, INC.Inventors: Aaron G. Foege, Farhan Devani, Edward J. Cryer, III, Dave Osthoff
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Publication number: 20140109875Abstract: A direct fuel injection system including a common rail and control unit, a pump, an on/off valve, controlled by the control unit, to regulate the volume of fuel sent to the pump to be fed into the common rail, the control unit including: first determination elements for determining a peak phase duration during which a command must be applied to the valve to obtain a peak current to cause a change of state of the valve; second determination elements for determining a holding ratio according to which a command must be applied to the valve, after its change of state, to maintain a holding current necessary to maintain the state of the valve; application elements for applying the command to the valve first continuously during the peak phase duration and then by pulse width modulation according to the holding ratio; and at least one recurrent and automatic adaptation element.Type: ApplicationFiled: April 17, 2012Publication date: April 24, 2014Inventor: Jérôme Lachaize