Drip Prevention Means At Injector Nozzle Patents (Class 123/467)
  • Patent number: 7770818
    Abstract: A fuel injection valve includes a housing having a wall surface on an opposite side of the nozzle hole. A fuel passage opens in the wall surface, and communicates with a nozzle hole through a nozzle cavity. The nozzle cavity accommodates a valve element. A cylinder is substantially in contact with the wall surface at one end, and slidably accommodating one end of the valve element. The cylinder partitions the nozzle cavity substantially into a fuel accumulator chamber and a pressure control chamber. The fuel accumulator chamber accumulates fuel supplied from the fuel passage. The pressure control chamber accumulates fuel for manipulating the valve element. The cylinder has an outer wall defining a deflecting surface for radially outwardly deflecting fuel flowing from the fuel passage.
    Type: Grant
    Filed: January 30, 2008
    Date of Patent: August 10, 2010
    Assignee: Denso Corporation
    Inventors: Naoki Kurimoto, Tetsuya Toyao, Shuichi Matsumoto, Kouichi Oohata
  • Patent number: 7757663
    Abstract: The objective of the present invention is to dampen operating sounds of an electromagnetic drive mechanism used for a variable displacement to reduce an individual difference depending on apparatus due to the control mechanism in a high-pressure fuel supply pump change over time or installation tolerance. To achieve the above objective, the present invention is configured such that before the electromagnetic drive mechanism supplies a drive force to a plunger which is electromagnetically driven by the electromagnetic drive mechanism, another displacement force situates the plunger in a specific position. When compared to an occasion where the plunger is displaced all strokes by a magnetic biasing force, the above configuration is able to reduce the force of impact on a member (for example, valve body) mounted to the plunger and a restricting member, thereby damping the collision noise.
    Type: Grant
    Filed: June 12, 2008
    Date of Patent: July 20, 2010
    Assignee: Hitachi, Ltd.
    Inventors: Satoshi Usui, Kenichiro Tokuo, Hiroyuki Yamada, Masami Abe, Hiroshi Odakura
  • Publication number: 20100174467
    Abstract: An intensifier quill for a fuel injector fluidly connects a fuel injector to a common rail. The intensifier quill selectively supplies fuel to the fuel injector at either an intensified pressure or un-intensified common rail pressure. Fuel supplied by the quill at both the intensified and un-intensified pressure passes through a quill body, which includes an actuation chamber, a control chamber and a pressurization chamber. Energizing an actuator of the quill allows fuel from the control chamber to flow to drain, increasing pressure inside the pressurization chamber and the fuel injector to intensified pressure. Upon energizing the actuator of the fuel injector, fuel injector injects fuel at the intensified pressure. When the quill's actuator is de-energized and the fuel injector's actuator is energized, fuel injector injects fuel at the un-intensified pressure.
    Type: Application
    Filed: January 5, 2009
    Publication date: July 8, 2010
    Inventor: Dan Ibrahim
  • Patent number: 7743748
    Abstract: A method for controlling the operation of a solenoid (14), in which solenoid the movement of the plunger is caused by bringing electric energy to the solenoid, whereby an electric current flows through the solenoid, the method comprising the following steps. defining a model (6) for describing the current signal of the solenoid at certain time intervals from the activation moment of the solenoid onwards, measuring the true current signal (7) of the solenoid at time intervals corresponding with the model, defining a residual signal (8), which is the remainder between the signal of the model (6) and the true current signal (7), and performing a threshold analysis (25) for the residual signal.
    Type: Grant
    Filed: May 6, 2004
    Date of Patent: June 29, 2010
    Assignee: Wärtsilä Finland Oy
    Inventor: Fredrik Östman
  • Patent number: 7721714
    Abstract: A fuel delivery pipe capable of reducing a pressure pulsation at the time of a fuel injection due to injection nozzles, preventing vibrations and noises at an underfloor pipe arrangement, and turning down a radiate sound from the fuel delivery pipe, wherein a flexible absorbing wall surface 10 formed on a wall surface of a fuel delivery body 1 is loosened due to internal pressure changes to render internal volume of the fuel delivery body 1 increasable, ?L/?{square root over ( )}V determined by sonic speed ?L of fuel flowing through the fuel delivery body 1 and the internal volume V of the fuel delivery body 1 is set as 20×103(m?0.5·sec?1)??L/?{square root over ( )}V?85×103(m?0.5·sec?1) while a ratio ?L/?H of equivalent sonic speed ?H in a high frequency area to the sonic speed ?L of the fuel is set as ?L/?H?0.
    Type: Grant
    Filed: February 8, 2007
    Date of Patent: May 25, 2010
    Assignee: Usui Kokusai Sangyo Kaisha, Ltd.
    Inventors: Masayoshi Usui, Eiji Watanabe, Hikari Tsuchiya, Yoshiyuki Serizawa, Kazuteru Mizuno, Koichi Hayashi, Tetsuo Ogata
  • Patent number: 7721713
    Abstract: An electromagnetic fuel injection valve comprising: a metallic cylindrical-shaped vessel provided at a tip end thereof with a fuel injection port, the other end thereof being closed by a stationary core provided centrally thereof with a through-hole; a movable member arranged between the stationary core and the fuel injection port and provided at a tip end thereof with a valve element, which opens and closes the fuel injection port, a maximum outside diameter of the movable member being smaller than a minimum inside diameter of the through-hole; and an electromagnetic drive mechanism that reciprocates the movable member.
    Type: Grant
    Filed: January 18, 2007
    Date of Patent: May 25, 2010
    Assignee: Hitachi, Ltd.
    Inventors: Masahiko Hayatani, Motoyuki Abe, Atsushi Sekine, Tohru Ishikawa
  • Patent number: 7694664
    Abstract: A damper for dampening pressure pulsations in a quantity of fuel within a fuel rail of an internal combustion engine. The damper includes a non-metallic membrane having a thickness no more than about 0.009 inch. The membrane includes an exterior surface and a portion defining an internal dampening chamber containing a compressible gas. The damper further includes a protective coating having a thickness not more than about 0.001 inch that forms a continuous barrier separating the compressible gas within the dampening chamber from the quantity of fuel in the fuel rail. The protective coating includes at least one metal, metal oxide, or metalloid.
    Type: Grant
    Filed: January 9, 2009
    Date of Patent: April 13, 2010
    Assignee: Robert Bosch GmbH
    Inventor: Dewey M. Sims, Jr.
  • Patent number: 7690357
    Abstract: A fuel injection valve is provided with a main body and a valve member. The main body has a fuel passage and a fuel injection opening formed at the downstream-end of the fuel passage. The valve member is provided in the fuel passage. The valve member is configured to move between a first position in which the valve member closes the fuel injection opening and a second position in which the valve member opens the fuel injection opening. A hardened layer is formed on abutment surfaces of the valve member and the main body that abut with each other. The hardness of this hardened layer is lower in its surface side than in its bottom side. According to this structure, the stress generated inside the hardened layer is suppressed, and breakage and detachment of the hardened layer are prevented.
    Type: Grant
    Filed: June 30, 2008
    Date of Patent: April 6, 2010
    Assignee: Aisan Kogyo Kabushiki Kaisha
    Inventors: Hiroyuki Fujimoto, Hiroshi Kawazoe
  • Patent number: 7690356
    Abstract: An internal combustion engine includes a cylinder head having a plurality of intake ports; throttle devices including a plurality of respective intake passages equipped with throttle valves therein; a plurality of fuel injection valves for injecting fuel into the corresponding intake passages; a fuel pipe adapted to supply fuel to the fuel injection valves; and a pulsation damper connected to the fuel pipe to damp fuel pressure pulsation. In the engine, a connection pipe coupled to the pulsation damper is formed between a plurality of branch portions with respect a longitudinal direction of the fuel pipe, adapted to deliver fuel from the fuel pipe to the fuel injection valves and the connection pipe is disposed to at least partially overlap the fuel injection valve as viewed from the longitudinal direction of the fuel pipe.
    Type: Grant
    Filed: February 27, 2009
    Date of Patent: April 6, 2010
    Assignee: Honda Motor Co., Ltd.
    Inventors: Kazuhito Hotta, Junya Sato, Yuji Kashiwabara
  • Patent number: 7681553
    Abstract: A reactive acoustic dampener includes a nested three chambered configuration and connecting tubes that may be fully integrated into the fuel rail of a fuel injection system.
    Type: Grant
    Filed: August 11, 2008
    Date of Patent: March 23, 2010
    Assignee: Pulsco, Inc.
    Inventors: Sorin Cora, John E. Kaiser, Richard J. Serocki
  • Publication number: 20100037863
    Abstract: A fluid leak limiter for a high-pressure fuel injection system is disclosed. The fluid leak limiter may have a body at least partially defining a central bore and having a fluid inlet and a fluid outlet, a piston reciprocatingly disposed within the central bore, and a spring located to bias the piston toward a first flow-blocking position at which fluid from the fluid inlet is inhibited from flowing to the fluid outlet. The fluid leak limiter may also have a pin configured to selectively lock the piston in a second flow-blocking position at which fluid from the fluid inlet is inhibited from flowing to the fluid outlet.
    Type: Application
    Filed: August 18, 2008
    Publication date: February 18, 2010
    Inventors: David L. Fuelberth, Daniel Richard Ibrahim, Alan Ray Stockner
  • Patent number: 7661410
    Abstract: A fluid leak limiter for a high-pressure fuel injection system is disclosed. The fluid leak limiter may have a body at least partially defining a central bore and having a fluid inlet and a fluid outlet, a piston reciprocatingly disposed within the central bore, and a spring located to bias the piston toward a first flow-blocking position at which fluid from the fluid inlet is inhibited from flowing to the fluid outlet. The fluid leak limiter may also have a pin configured to selectively lock the piston in a second flow-blocking position at which fluid from the fluid inlet is inhibited from flowing to the fluid outlet.
    Type: Grant
    Filed: August 18, 2008
    Date of Patent: February 16, 2010
    Assignee: Caterpillar Inc.
    Inventors: David L. Fuelberth, Daniel Richard Ibrahim, Alan Ray Stockner
  • Patent number: 7658179
    Abstract: A fluid leak limiter for a high-pressure fuel injection system is disclosed. The fluid leak limiter may have a body at least partially defining a central bore with a fluid inlet and a fluid outlet, and a sleeve piston. The fluid leak limiter may also have a spring located to bias the sleeve piston toward a first flow-blocking position. The sleeve piston may be movable by a first pressure differential between the fluid inlet and the fluid outlet against the bias of the spring toward a flow-passing position at which fluid from the fluid inlet is allowed to flow to the fluid outlet. The sleeve piston may also be movable by a second pressure differential between the fluid inlet and the fluid outlet against the bias of the spring toward a second flow-blocking position at which fluid from the fluid inlet is inhibited from flowing to the fluid outlet.
    Type: Grant
    Filed: May 28, 2008
    Date of Patent: February 9, 2010
    Assignee: Caterpillar Inc.
    Inventors: Allyn P. Bock, Aaron Conrad Luft, Benjamin Ray Tower
  • Patent number: 7654249
    Abstract: The invention relates to a fuel pump for a fuel system of an internal combustion engine, having a housing and a housing cap joined to the housing. In order to create a fuel pump which in its operation generates little airborne sound, structure-borne sound (vibration amplitudes) and pulsations in a low-pressure region of the fuel pump, it is proposed that the housing cap has at least one damping element, which is embodied as a sandwich construction having at least a first cover layer, a second cover layer, and a damping connection layer disposed between them. The damping connection layer has a markedly higher elasticity and/or higher material damping than the two cover layers, which may be constructed of sheet metal or the housing cap itself.
    Type: Grant
    Filed: August 6, 2008
    Date of Patent: February 2, 2010
    Assignee: Robert Bosch GmbH
    Inventors: Michael Fischer, Matthias Schumacher, Christian Wiedmann, Matthias Maess, Matthias Fischer
  • Publication number: 20090314257
    Abstract: To provide a fuel injection device capable of reducing the amount of fuel discharging to the outside. The fuel injection device is provided with the nozzle body, the injection control valve, and the close assistance piston. In the nozzle body, the first fuel chamber and the nozzle valve close chamber are formed. The injection control valve advances to a first position, thereby allowing the first fuel passage to be communicated with the first fuel chamber and blocking access from the first fuel chamber to the third fuel passage, and the injection control valve retreats to a second position, thereby blocking access from the first fuel passage to the first fuel chamber and allowing the first fuel chamber to be communicated with the third fuel passage. The close assistance piston prevents fuel in the first fuel chamber from discharging to the outside of the fuel injection device.
    Type: Application
    Filed: June 12, 2009
    Publication date: December 24, 2009
    Applicant: Honda Motor Co., Ltd.
    Inventors: Junichiro Ishimura, Tomoyuki Hashimoto
  • Patent number: 7628140
    Abstract: A unitary high pressure seal provides a fluid seal against multiple surfaces, at least one of which is static and one of which is dynamically loaded. The seal includes a seal body and separated load and sealing lands. The load land interfaces with the static surface, e.g., a valve assembly barrel, to seal the body to that surface, whereas the sealing land dynamically provides a seal against a variably positioned surface, e.g., a valve head surface. In this manner, when the valve is closed, the load land is not affected by the dynamic loads on the sealing land, and leakage at the static surface is thus minimized.
    Type: Grant
    Filed: September 27, 2007
    Date of Patent: December 8, 2009
    Assignee: Caterpillar Inc.
    Inventor: Timur T. Trubnikov
  • Patent number: 7628137
    Abstract: A system for safe storage and efficient utilization of a variety of fuel selections that range in composition and phase from cryogenic mixtures of solids and liquids to elevated temperature gases is provided for unique applications with various types of heat engines and fuel cells including hybridized combinations.
    Type: Grant
    Filed: January 7, 2008
    Date of Patent: December 8, 2009
    Inventor: Roy E. McAlister
  • Patent number: 7628139
    Abstract: A fuel injector 10 for a Diesel engine has a plunger 12 and two control valves 20 and 30 for controlling the injection of fuel from the main supply cavity to the discharge port 52. Each control valve 20 and 30 are actuated through piezo-electric stacks 34 and 74 connected to a electronic variable voltage supply 33.
    Type: Grant
    Filed: July 11, 2006
    Date of Patent: December 8, 2009
    Assignee: Detroit Diesel Corporation
    Inventors: Kayhan Halil Göney, He Jiang, Yury Kalish
  • Patent number: 7621258
    Abstract: An injector with a double-switching control valve in which a valve body is guided in the housing of the control valve in a way that reduces the wear on a valve cone of the valve body and on a first valve seat in the housing of the control valve.
    Type: Grant
    Filed: November 22, 2005
    Date of Patent: November 24, 2009
    Assignee: Robert Bosch GmbH
    Inventors: Rudolf Heinz, Wolfgang Stoecklein
  • Patent number: 7610902
    Abstract: A fuel pump assembly has a bushing defining a pumping chamber, a plunger, a cam follower piece, and a compliance device for absorbing noise by increasing either or both of a hydraulic and/or a mechanical compliance of the fuel pump assembly. The compliance device may includes a spring washer or a press-fit spring. The pump bushing and/or plunger may include a cavity as the compliance device for increasing dead volume, the cavity being in fluid communication with the pumping chamber via an orifice. A deflectable or movable mechanism is positioned within a cavity for increasing dead volume, and a solenoid varies a diameter of the orifice. The moveable mechanism includes a poppet valve having a switching pressure related to engine speed. A vehicle includes an engine, transmission, fuel rail, and a fuel pump assembly configured with at least one compliance device for absorbing a hydraulic noise component.
    Type: Grant
    Filed: December 7, 2007
    Date of Patent: November 3, 2009
    Assignee: GM Global Technology Operations, Inc.
    Inventors: John M. Beardmore, Thomas V. Timmons
  • Patent number: 7603984
    Abstract: Disclosed is a high-pressure accumulator injection system (10) for an internal combustion engine, preferably a diesel engine. Said injection system (10) comprises a number of injection valves (18) which are connected to a high-pressure conveying device (12) via fuel pipes (16, 14). A reservoir (22) and a check valve encompassing a bypass throttle (24) that is connected in parallel are assigned to each injection valve (18). Said check valve which is assigned to each injection valve (18) and encompasses a bypass throttle (24) that is connected in parallel allows the accumulator injection system (10) to perform stable and reproducible injection processes with a favorable pressure curve during each injection process even when the discrete reservoirs (22) are provided with an unusually low volume. The reservoirs (22) can be integrated in the housing of the injection valves (18). The inventive injection system dispenses with the need for a complex common rail.
    Type: Grant
    Filed: July 10, 2006
    Date of Patent: October 20, 2009
    Assignee: Ganser-Hydromag AG
    Inventor: Marco Ganser
  • Patent number: 7591247
    Abstract: A fuel injector for a fuel system is disclosed. The fuel injector has a nozzle member and a needle valve member slidingly disposed with the nozzle member. The nozzle member has a tip portion, at least one orifice disposed at the tip portion, a base portion, and a female conical seating surface disposed at the base portion. The needle valve member has a tip end configured to selectively restrict fuel flow through the at least one orifice, a base end, and a male conical seating surface disposed between the tip end and the base end. The male conical seating surface is configured to engage the female conical seating surface to restrict fuel flow through the at least one orifice and has a hydraulic surface area greater than a hydraulic surface area of the base end of the needle valve member.
    Type: Grant
    Filed: February 28, 2005
    Date of Patent: September 22, 2009
    Assignee: Caterpillar Inc.
    Inventors: Patrick W. Savage, Jr., Daniel R. Ibrahim
  • Patent number: 7549410
    Abstract: A fuel injection system for an internal combustion system includes an Engine Management System (EMS), a fuel feed pump, a return line, a high-pressure pump, supplying fuel under pressure to a common rail, a hydraulically operated valve forming an outlet chamber connected to the common rail and a control chamber, the valve being designed such that, in its closed position, the valve prevents the flow out of the outlet chamber, and an electrically operated pilot valve. A nozzle with a resilient member that biases the nozzle towards closing is connected to the outlet of the hydraulically operated valve in such a way that pressure at the outlet of the hydraulically operated valve tends to overcome the force of the resilient member and open the nozzle. An electrically operated spill valve is connected between the outlet of the hydraulically operated valve and the return line.
    Type: Grant
    Filed: October 19, 2005
    Date of Patent: June 23, 2009
    Assignee: Volvo Lastvagnar AB
    Inventor: Sergi Yudanov
  • Patent number: 7527036
    Abstract: A control servo valve is housed inside the casing of an internal combustion engine fuel injector, and has an actuator, a control chamber communicating with a fuel inlet and with a fuel outlet passage, and a shutter movable along an axis by the actuator between a closed position and an open position to close and open the outlet passage respectively; the servo valve also has a fixed axial rod interposed between the actuator and the control chamber; the outlet passage comes out through an outer lateral surface of the axial rod; and the shutter is defined by a sleeve which slides axially on the outer lateral surface, and, in the closed position, closes the outlet passage so as to be subjected to a zero axial resultant force by the pressure of the fuel.
    Type: Grant
    Filed: April 27, 2007
    Date of Patent: May 5, 2009
    Assignee: C.R.F. Societa Consortile per Azioni
    Inventors: Mario Ricco, Sisto Luigi De Matthaeis, Adriano Gorgoglione, Alfonso Di Meo
  • Patent number: 7520269
    Abstract: Disclosed is a fuel injection nozzle assembly comprising a poppet type valve assembly capable of producing a circumferential spray pattern. The fuel injection nozzle assembly includes a nozzle body defining a valve outlet into which is fitted a needle valve having a flanged portion extending from the nozzle body. The flanged portion opens and closes the valve outlet as the needle valve travels up and down the nozzle body as dictated by the fuel pressure within the nozzle body. The flanged portion may further direct the fuel spray into a combustion chamber.
    Type: Grant
    Filed: June 27, 2006
    Date of Patent: April 21, 2009
    Assignee: Advanced Global Equities and Intellectual Properties
    Inventors: Ted Stewart, James Napier
  • Patent number: 7516734
    Abstract: A bush incorporated in a common rail is formed with a smallest diameter orifice having a small inner diameter and an adjacent orifice having an inner diameter larger than that of the smallest diameter orifice on an inner peripheral face of the bush. A press-fitted portion, which is press-fitted into an inside-outside communication hole, and a non-press-fitted portion, which has a smaller outer diameter than the press-fitted portion, are formed on an outer peripheral face of the bush. The smallest diameter orifice and the press-fitted portion are deviated from each other in an axial direction of the bush to prevent an overlap in a radial direction of the bush. Thus, even if the bush is tightly press-fitted into the inside-outside communication hole, decrease of the inner diameter of the smallest diameter orifice can be averted.
    Type: Grant
    Filed: December 27, 2006
    Date of Patent: April 14, 2009
    Assignee: Denso Corporation
    Inventors: Takashi Tominaga, Tadashi Nishiwaki
  • Patent number: 7513241
    Abstract: The invention relates to a fuel injection valve for intermittent fuel injection into the combustion chamber of internal combustion engines. A needle-shaped injection valve member (34) is arranged in the high-pressure fuel chamber (30) adjacent to the injection valve seat (32), said injection valve member co-operating with the injection valve seat (32) and defining, in a piston-type manner, the cylinder chamber (36) which is connected to the high-pressure inlet (26). The booster piston (28) is controlled by means of the control valve (34) embodied as a flat seat valve, increasing the pressure of the fuel in the high-pressure fuel chamber (30) for an injection, and thus lifting the injection valve member from the injection valve seat. In this way, the injection is carried out with increased pressure.
    Type: Grant
    Filed: November 8, 2005
    Date of Patent: April 7, 2009
    Assignee: Ganser-Hydromag AG
    Inventor: Marco Ganser
  • Patent number: 7513240
    Abstract: A fuel feed system capable of feeding a fuel to fuel injection valves at a fuel pressure with improved stability is provided. A fuel feed system for an internal combustion engine including a fuel tank and a low-pressure pump for feeding the fuel in the fuel tank to fuel injection valves, is provided with a diaphragm type damper having a wave-shape cross section at a position in contact with the fuel.
    Type: Grant
    Filed: January 11, 2007
    Date of Patent: April 7, 2009
    Assignees: Hitachi, Ltd., Hitachi Car Engineering Co., Ltd.
    Inventors: Satoshi Usui, Hiroshi Odakura, Toru Onose, Atsuji Saito, Masami Abe, Hiroyuki Yamada
  • Patent number: 7506635
    Abstract: A first valve element (32) and second valve element (34) are arranged in a pressure switching chamber (30) of a three-way valve (8). When switching a destination of a fuel flow passage (15) from a high pressure fuel feed passage (5a) to a low pressure fuel return passage (26a), the state where the first valve element (32) is open and the second valve element (34) is closed is switched through a state where the first valve element (32) and second valve element (34) are both closed to a state where the first valve element (32) is closed and the second valve element (34) is open. Fuel pressure of a pressure control port (55) sealed by a sliding seal face (53) formed at an outer circumference of the second valve element (34) is used to control an opening timing of a needle valve (9).
    Type: Grant
    Filed: September 28, 2005
    Date of Patent: March 24, 2009
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Kazuhiro Omae, Yoshimasa Watanabe
  • Patent number: 7500472
    Abstract: A fuel injection valve for an automotive internal combustion engine comprises a needle valve and an opposite member which are in slidable contact with each other in presence of fuel. A hard carbon thin film is coated on at least one of the sliding sections of the base materials of the needle valve and the opposite member. The hard carbon thin film has a surface hardness ranging from 1500 to 4500 kg/mm2 in Knoop hardness, a film thickness ranging from 0.3 to 2.0 ?m, and a surface roughness (Ry) (?m) which satisfies a relationship represented by the following formula (A): Ry<(0.75?Hk/8000)×h+0.0875??(A) where h is the thickness (?m) of the hard carbon thin film; Hk is the surface hardness in Knoop hardness (kg/mm2) of the hard carbon thin film.
    Type: Grant
    Filed: April 14, 2004
    Date of Patent: March 10, 2009
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Takahiro Hamada, Yutaka Mabuchi, Makoto Kano, Yuuji Azuma
  • Patent number: 7497203
    Abstract: An apparatus is provided for suppressing spark damage to components of a solenoid operated valve assembly. The assembly may include a solenoid having a solenoid coil and an armature movable under the influence of the solenoid coil. A valve member may be operably connected to the armature and configured to selectively contact a valve seat. An element may be associated with the solenoid operated valve assembly and configured to suppress spark discharge between two or more of the components of the valve assembly.
    Type: Grant
    Filed: August 3, 2005
    Date of Patent: March 3, 2009
    Assignee: Caterpillar Inc.
    Inventors: Daniel R. Ibrahim, Jeremy T. Claus
  • Patent number: 7497202
    Abstract: A damper element for damping pressure pulsations in a liquid includes a first side including a first wall portion at least partially defining a chamber containing a gas and a second side including a second wall portion at least partially defining the gas-containing chamber. The second side is overlappingly joined with the first side such that the first and second wall portions combine to define substantially an entire cross-section of the gas-containing chamber. Both the first and second wall portions are convexly curved outwardly away from the gas-containing chamber.
    Type: Grant
    Filed: December 13, 2007
    Date of Patent: March 3, 2009
    Assignee: Robert Bosch GmbH
    Inventors: Derek Cvengros, Dewey M. Sims, Jr., Hursha Shankaranarayan
  • Patent number: 7493892
    Abstract: A self-damping fuel rail for a fuel-injected internal combustion engine includes an elongated tube defining a wall and having a longitudinal axis. The wall defines a fuel passageway and has a first wall portion movable between a first position bowed inwardly toward the longitudinal axis when the self damping fuel rail is in a non-operative state, and a second position moved outwardly away from the longitudinal axis when the self-damping fuel rail is in an operative state. The self-damping fuel rail also includes at least one fuel outlet configured to facilitate communication between the fuel passageway and a fuel injector.
    Type: Grant
    Filed: December 27, 2007
    Date of Patent: February 24, 2009
    Assignee: Robert Bosch GmbH
    Inventors: Dewey McKinley Sims, Jr., Hursha Shankaranarayan
  • Patent number: 7488161
    Abstract: A high pressure pump has a fuel passage and a pump chamber. Fuel flows into the pump chamber through the fuel passage. The high pressure pump includes a valve member and a plunger. The valve member is movable along a movable axis in a substantially axial direction of the valve member for controlling an amount of fuel flowing into the pump chamber through the fuel passage. The plunger is movable substantially along a movable axis in a substantially axial direction of the plunger. The plunger is capable of pressurizing fuel in the pump chamber to discharge fuel in the pump chamber. The movable axis of the valve member is displaced from the movable axis of the plunger substantially in parallel with each other.
    Type: Grant
    Filed: January 12, 2006
    Date of Patent: February 10, 2009
    Assignee: Denso Corporation
    Inventors: Hiroshi Inoue, Nobuo Ota, Yoshitsugu Inaguma, Kaoru Oda, Tatsumi Oguri
  • Patent number: 7472691
    Abstract: A valve body surrounds a first passage connecting with a cylinder of an engine. A valve member is adapted to be seated on and lifted from the valve seat. An injector body connects with the valve body. The injector body has a pressure control chamber for controlling hydraulic pressure applied to the valve member thereby controlling a lift of the valve member. The injector body has a second passage through which fuel in the pressure control chamber is exhausted. An actuator is adapted to communicating the pressure control chamber with the first passage through the second passage and blocking the pressure control chamber from the first passage. The first passage introduces fuel from the pressure control chamber into the cylinder through the second passage.
    Type: Grant
    Filed: March 7, 2007
    Date of Patent: January 6, 2009
    Assignee: Denso Corporation
    Inventors: Hiroaki Nagatomo, Kimitaka Saito, Masatoshi Kuroyanagi
  • Patent number: 7448362
    Abstract: A control valve module (14?) for a fuel injector assembly (10) has a conduit arrangement where a high-pressure passage (108) has a first portion (110) extending linearly between an annulus (106) surrounding the control valve cylinder (42) and an upper edge (34), and a second portion (112) extending linearly between the annulus (106) and a lower edge (35?).
    Type: Grant
    Filed: June 30, 2003
    Date of Patent: November 11, 2008
    Assignee: Robert Bosch GmbH
    Inventor: Klaus Seelbach
  • Patent number: 7444991
    Abstract: A fuel injector includes a seat, a movable member cooperating with the seat, and an orifice plate. The orifice plate includes a member and an orifice penetrating the member. The member includes first and second generally parallel surfaces. The first surface generally confronts the valve seat, and the second surface faces opposite the first surface. The orifice is defined by a wall that couples the first and second surfaces. The wall includes a first portion that extends from the first surface and a second portion extending between the first portion and the second surface. The first portion of the wall extends at a first oblique angle with respect to the first surface, and the first oblique angle varies so as to define an asymmetrical chamfer. The second portion of the wall defines a cylinder extending along an axis at a second oblique angle with respect to the second surface.
    Type: Grant
    Filed: June 15, 2007
    Date of Patent: November 4, 2008
    Assignee: Continental Automotive Systems US, Inc.
    Inventor: J. Michael Joseph
  • Patent number: 7441545
    Abstract: A fuel pressure relief valve includes a body defining a passageway having an inlet end in communication with a fuel pump and an outlet end in communication with a fuel rail. The valve also includes a seal member moveable between a first position in which the seal member is seated against the outlet end, and a second position in which the seal member is unseated from the outlet end. The valve further includes a biasing member biasing the seal member toward the second position. The seal member moves from the second position to the first position immediately after fuel pump shutoff to maintain pressure in the fuel rail. The seal member moves from the first position to the second position when fuel in the fuel rail drops to a residual pressure substantially less than the operating pressure to provide a leak path between the fuel pump and the fuel rail.
    Type: Grant
    Filed: December 12, 2007
    Date of Patent: October 28, 2008
    Assignee: Robert Bosch GmbH
    Inventors: Paul Fisher, Paul Mason, Daniel Pangburn, Werner Haarer
  • Patent number: 7438053
    Abstract: A purpose of the present invention is to provide a fuel delivery pipe having a flexible absorb wall surface formed on a wall surface thereof in which a fuel introduction pipe is connected to an interior of the fuel delivery pipe body at one end thereof in a longitudinal direction in order to achieve a suppression of a transfer of a first mode of a standing wave and a second mode of the standing wave and an enhanced placement layout and inexpensive cost. The fuel delivery pipe includes the flexible absorb wall surface formed on the wall surface thereof and injection nozzles, in which fuel introduction pipe 10 is connected to one end of fuel delivery pipe body 1 of a returnless type without a circuit returning to a fuel tank and is coupled with the fuel tank through an underfloor pipe arrangement.
    Type: Grant
    Filed: January 24, 2006
    Date of Patent: October 21, 2008
    Assignee: Usui Kokusai Sangyo Kaisha, Ltd.
    Inventor: Yoshiyuki Serizawa
  • Patent number: 7438054
    Abstract: A fuel injector comprising: an injection valve provided with a mobile needle to regulate the fuel flow; an actuator adapted to shift the needle; an injection nozzle; a supporting body having a tubular shape and displaying a feeding channel; a sealing body provided with a valve seat of injection valve and comprising a disc-shaped capping element, which lowerly and fluid-tightly closes the feeding channel and is crossed by the injection nozzle, and a guiding element, which rises from the capping element, has a tubular shape, and accommodates the needle therein; an external fuel guiding channel defined between the feeding channel and the guiding element; a number of through feeding holes obtained in the lower part of the guiding element and leading towards valve seat; and a shutter head having an essentially spherical adjustment zone, which is integral with the needle, externally engages the guiding element.
    Type: Grant
    Filed: July 24, 2007
    Date of Patent: October 21, 2008
    Assignee: Magneti Marelli Powertrain S.p.A.
    Inventors: Michele Petrone, Massimo Mattioli, Massimo Lolli, Francesco Paolo Loperfido
  • Patent number: 7434567
    Abstract: A fuel injector including a filter 30 provided within the tip portion 12 of the injector body 10, down stream of the fuel inlet port 14 and upstream of the spray aperture 14. The filter 30 is in the form of a hollow truncated cone with a base region 32 having an outer diameter dimensioned to be a press fit against the inner sides of the tip portion 12 such that the filter is a press fit within the tip portion. The top or upper region of the cone terminates in an aperture 34 through which the pintle 16 passes, the aperture having an inner diameter dimensioned to be a close sliding fit over the pintle 16.
    Type: Grant
    Filed: November 2, 2006
    Date of Patent: October 14, 2008
    Assignee: Delphi Technologies, Inc.
    Inventor: Harrie William Bonnah, II
  • Patent number: 7415969
    Abstract: A fuel injector for a machine is disclosed. The fuel injector has a nozzle member with a first end and a second end. The first end of the fuel injector has at least one orifice. The fuel injector also has a control chamber located at the second end of the nozzle member with an end wall portion approximately orthogonal to an axial direction of the nozzle member. The fuel injector further has a port disposed in the end wall portion of the control chamber and at least one passageway in fluid communication with the control chamber via the port. The fuel injector additionally has a needle valve element with a tip end and a base end. The tip end is configured to selectively block fuel flow through the at least one orifice. The base end has a recess configured to cap off the port.
    Type: Grant
    Filed: February 28, 2006
    Date of Patent: August 26, 2008
    Assignee: Caterpillar Inc.
    Inventors: Jinhui Sun, Dennis H. Gibson, Haijun Kang
  • Patent number: 7412969
    Abstract: Direct needle control fuel injectors and methods disclosed. The preferred embodiment injectors have a needle within a needle chamber for movement between a closed position preventing injection of fuel and an open position allowing injection of fuel, a source of high pressure fuel coupled to the needle chamber to provide fuel for injection and to hydraulically urge the needle to the open position by pressurizing a first hydraulic area associated with the needle, a needle control hydraulic area having a second hydraulic area disposed to urge the needle to the closed position when the second hydraulic area is exposed to fuel under pressure, and valving coupled to the source of high pressure fuel and a vent to controllably couple the hydraulic area of the needle control member to the high pressure fuel or to the vent.
    Type: Grant
    Filed: March 13, 2007
    Date of Patent: August 19, 2008
    Assignee: Sturman Industries, Inc.
    Inventors: James A. Pena, Tibor Kiss
  • Publication number: 20080184707
    Abstract: A fuel manifold is provided for receiving a flow of fuel from a fuel source and delivering the flow of fuel to a rotary fuel slinger. The fuel manifold can include a housing having an end face and defining a cavity for receiving the flow of fuel; at least one exit orifice formed in the housing end face and in fluid communication with the cavity; and a fuel drip guide extending from the end face.
    Type: Application
    Filed: October 27, 2006
    Publication date: August 7, 2008
    Inventors: Frank J. Zupanc, Ian L. Critchley
  • Patent number: 7406945
    Abstract: A fuel system includes a fuel rail that communicates fuel at a first pressure through a fuel amplifier to a fuel injector. The fuel pressure amplifier increases the pressure from the first pressure to a second pressure. The second pressure is higher than the first pressure and is communicated through each of the plurality of fuel injectors. The fuel amplifiers provide for the application of fuel pressure without the need to configure each and every fuel system component for the corresponding higher pressures.
    Type: Grant
    Filed: February 21, 2006
    Date of Patent: August 5, 2008
    Assignee: Continental Automotive Systems US, Inc.
    Inventor: Ulrich Augustin
  • Patent number: 7404393
    Abstract: A fuel injection system comprising an accumulator volume (10) arranged to be charged with fuel by means of a high pressure fuel pump (12) and for supplying fuel at a first injectable pressure level to a plurality of fuel injectors (22), wherein each injector (22) includes a delivery passage (16, 20), a valve needle (30), which is engageable with a seating to control fuel injection, and a control valve (26) for controlling fuel pressure within a control chamber (28) so as to control movement of the valve needle (30). The control valve (26) has a first operating position in which the control chamber (28) communicates with a low pressure drain and communication between the control chamber (28) and the delivery passage (16, 20) is prevented and a second operating position in which the control chamber (28) communicates with the delivery passage (16, 20) and communication between the control.
    Type: Grant
    Filed: June 20, 2003
    Date of Patent: July 29, 2008
    Assignee: Delphi Technologies, Inc.
    Inventor: Matthew E Moore
  • Patent number: 7404389
    Abstract: A direct injection engine has a fuel injection valve that directs a spray of fuel to each side of a spark plug electrode. The fuel mixes with the air to define a region of relatively richer air-fuel mixture and a region of relatively leaner air-fuel mixture. The electrode is positioned within the relatively leaner region.
    Type: Grant
    Filed: August 27, 2004
    Date of Patent: July 29, 2008
    Assignee: Yamaha Hatsudoki Kabushiki Kaisha
    Inventors: Daijiro Tanaka, Yuichi Suzuki
  • Patent number: 7401594
    Abstract: To obtain a small and high performance damper mechanism which reduces pressure pulsation in low pressure-side fuel in the high pressure fuel pump in a high pressure fuel supply system or a high pressure fuel pump provided with the small and high performance damper mechanism. Two metal diaphragms are welded together over the entire circumference to obtain a metal diaphragm assembly (also referred to as “double metal diaphragm damper”). The whole or part of the portion of the metal diaphragm assembly other than the weld (for example, the portion inside the weld) is clamped by a pressing member and thereby the assembly is secured in a housing enclosure. The housing enclosure may be formed integrally with the body of a high pressure pump.
    Type: Grant
    Filed: October 12, 2006
    Date of Patent: July 22, 2008
    Assignee: Hitachi, Ltd.
    Inventors: Satoshi Usui, Minoru Hashida
  • Patent number: 7401593
    Abstract: A high-pressure fuel pump with a pressure relief valve which has improved hydraulic properties and a reduced number of high-pressure sealing points.
    Type: Grant
    Filed: March 2, 2005
    Date of Patent: July 22, 2008
    Assignee: Robert Bosch GmbH
    Inventors: Helmut Rembold, Peter Ropertz, Victorio Toscano
  • Patent number: 7398765
    Abstract: A fuel injection device has a two-way control valve driven by a two-position actuator. The control valve directly controls oil pressure in a back pressure chamber to control an injection operation of an injection nozzle. A two-position three-way flow passage switching valve operated by control pressure of the control valve selectively connects a control chamber of a pressure intensifier with a fuel supply passage leading to a pressure accumulator or a pressure release passage leading to a low-pressure system to indirectly control oil pressure in the control chamber. The flow passage switching valve starts a pressure intensifying operation in retard of the injection operation. When pressure is supplied to the control chamber, stoppage of the pressure intensification operation and returning operation of the pressure intensifier do not lag behind the injection operation.
    Type: Grant
    Filed: June 6, 2006
    Date of Patent: July 15, 2008
    Assignee: Denso Corporation
    Inventor: Yoshihisa Yamamoto