Intercooler Patents (Class 123/563)
  • Publication number: 20090139474
    Abstract: An air-to-air aftercooler is disclosed. The air-to-air aftercooler includes at least one core assembly and two inlet lines connected to the core assembly. The air-to-air aftercooler may also include a single outlet line configured to direct cooled charge air to an intake manifold of an engine.
    Type: Application
    Filed: November 30, 2007
    Publication date: June 4, 2009
    Inventor: Mahesh Kumar Mokire
  • Patent number: 7536998
    Abstract: A drive unit of a motor vehicle, provided with an internal combustion engine, with a combustion air supply having a low-pressure compressor, a high-pressure compressor and a combustion air cooling unit, and with an exhaust gas withdrawal via which exhaust gas formed in the internal combustion engine is withdrawn. The drive unit has a cooling system with at least one cooling circuit in which are arranged a heat exchanger, through which flows a working medium and which can be cooled by atmospheric air, at least one exhaust gas cooler integrated into the exhaust gas withdrawal, and the combustion air cooling unit has a combustion air intercooler and a main combustion air cooler that are thermally coupled to the cooling circuit in such a way that in the direction of flow of combustion air, the combustion air intercooler is disposed between the low-pressure and the high-pressure compressors, and the main combustion air cooler is disposed downstream of the high-pressure compressor.
    Type: Grant
    Filed: March 2, 2007
    Date of Patent: May 26, 2009
    Assignee: MAN Nutzfahrzeuge AG
    Inventors: Wolfgang Held, Gottfried Raab
  • Publication number: 20090084364
    Abstract: The intake air cooler of the invention comprises a first cooling stage (24) and a second cooling stage (26) grouped in a single heat exchanger housing (30) and sharing a common heat exchanger bundle (28) accommodated in the housing and traversed by a cooling liquid. Application to turbocharged internal combustion engines for motor vehicles.
    Type: Application
    Filed: May 24, 2006
    Publication date: April 2, 2009
    Inventors: Carlos Martins, Michel Potier
  • Patent number: 7506618
    Abstract: A heat exchanger is provided for dissipating heat from a dual turbocharged engine. The heat exchanger has a jacket water cooler, and first and second charge air coolers. The three coolers are arranged in parallel enabling each to operate with a maximum temperature differential, and have fronts that lie in parallel planes. Charge air from a first turbocharger is directly piped to the first charge air cooler, and charge air from the second turbocharger is directly piped to the second charge air cooler. A first baffle is between and upstream of the first charge air cooler and the jacket water cooler. A second baffle is between and upstream of the second charge air cooler and the jacket water cooler. The baffles can direct selected amounts of air to each of the three coolers and prevent radial convective scrubbing. A fuel oil cooler can also be provided.
    Type: Grant
    Filed: April 16, 2007
    Date of Patent: March 24, 2009
    Assignee: IEA, Inc.
    Inventors: Alan Paul Meissner, Jeffrey J. Christenson, Randall Lee Chartrand, Dennis Michael Motl
  • Publication number: 20090071450
    Abstract: The invention relates to a charger module (1) for an internal combustion engine, comprising a mechanical charger (2) and two charge coolers (3, 4), mounted downstream of the charger (2), for cooling the compressed charge air. The aim of the invention is to reduce the costs for producing such a charger module without impairing the rigidity or structural stability of the charger module (1). For this purpose, the charger (2) and the two charge coolers (3, 4) are inserted in a common housing (5) which surrounds the charger (2) and the two charge coolers (3, 4) at least on the bottom side and on two opposite sides.
    Type: Application
    Filed: April 12, 2006
    Publication date: March 19, 2009
    Applicant: Audi AG
    Inventors: Ralf Doring, Joerg Riegner, Jens-Uwe Kaulbach, Ralph Hollmig
  • Publication number: 20090031999
    Abstract: A system for chilling the pressurized charge air to a reciprocating engine is disclosed wherein the chilling is provided by a thermally activated refrigeration cycle powered by waste heat from the engine system. This reduces the required compression power, and also retards knock, making higher compression ratios possible. The chilling system is designed to minimize the amount of chilling required, and also to enable use of compression heat to power the chiller. The disclosed improvement also accommodates exhaust gas recirculation, plus providing activation heat from the exhaust gas, plus Miller cycle timing of the intake valves. Referring to FIG. 1, the charge air from turbocharger 5 is cooled in three stages: heat recovery stage 10; ambient-cooled stage 11; and chilling stage 12. Condensed moisture is removed from the charge air by valve 14 before the charge is supplied to inlet manifold 2.
    Type: Application
    Filed: July 16, 2008
    Publication date: February 5, 2009
    Inventor: Donald Charles Erickson
  • Publication number: 20090020079
    Abstract: The invention relates to a circulation system with at least one first partial flow which can flow through a first heat exchanger and a second partial flow of a first medium. According to the invention, said system comprise also at least one second heat exchanger, in particular a charge air cooler, which can be penetrated by a first media flow, and at least one adjustable mixing element which can be penetrated, on the inflow side, by a first partial flow and/or a second partial flow and, on the outflow side, generates the media flow with a target temperature.
    Type: Application
    Filed: November 10, 2006
    Publication date: January 22, 2009
    Inventors: Rolf Muller, Eberhard Pantow, Sarah Parmentier, Eike Willers
  • Publication number: 20090013977
    Abstract: An engine intake condensation removal system includes a valve for bypassing flow around a charge air cooler (CAC) to a liquid separator and mixer. The separator is downstream of the CAC and the mixer is downstream of the liquid separator. The mixer controls the amount of bypass flow to heat fluid flow from the CAC to a level higher than the dew point of the fluid flowing through the engine intake. The bypass flow is placed in a heat exchange relationship with the conduit receiving the output of the CAC before mixing to raise the wall temperature sufficiently to prevent condensation.
    Type: Application
    Filed: July 10, 2007
    Publication date: January 15, 2009
    Inventor: Adell Warren Brecheisen, II
  • Patent number: 7469690
    Abstract: There is provided a supercharger system for supercharging a vehicle engine includes a first lower intake manifold adapter attached to the vehicle engine. The supercharger system further includes a second lower intake manifold adapter attached to the vehicle engine. The first and second lower intake manifold adapters can be attached to respective first and second cylinder heads of the vehicle engine. The supercharger system further includes a plate situated between the first and the second lower intake manifold adapter, where the plate is adapted to receive a supercharger on a bottom surface of the plate. The supercharger provides compressed air that flows through the first and the second lower intake manifold adapter to the vehicle engine. The supercharger system further includes an upper manifold plenum chamber situated over the plate, where the upper manifold plenum chamber receives the compressed air from the supercharger.
    Type: Grant
    Filed: October 13, 2006
    Date of Patent: December 30, 2008
    Assignee: High Performance Systems, LLC
    Inventor: Bill Kavadeles
  • Patent number: 7469692
    Abstract: A power system including an exhaust producing engine, an exhaust system and an exhaust gas recirculation (EGR) system is provided. The EGR system may include an EGR flowpath and an air intake system. The EGR system may also include an EGR valve configured to regulate the flow of exhaust gases through the EGR flowpath. The power system may also include a monitoring system configured to monitor operating parameters of at least two components of the EGR system. The power system may also include a controller configured to determine, based on the monitored operating parameters, a maximum flowrate value for each of the components. Each of the maximum flowrate values may represent the maximum EGR flowrate for that component. The controller may be configured to control the EGR valve, based on the maximum flowrate values, to result in an EGR flowrate no greater than the lowest of the maximum flowrate values.
    Type: Grant
    Filed: December 29, 2006
    Date of Patent: December 30, 2008
    Assignee: Caterpillar Inc.
    Inventors: Kevin Dea, James Durand, Evan Jacobson
  • Patent number: 7464748
    Abstract: An intercooler system includes an air duct configured to be supplied with outside air, an evaporator, and a heater core of an air-conditioning system being disposed within the air duct. An intercooler is supplied with the outside air from the air duct and configured to cool intake air passing therethrough using the outside air. A valve unit regulates flow of the outside air such that the outside air passes at least one of the evaporator and the heater core and is then supplied to the intercooler. Also, a control unit controls operation of the air-conditioning system and the valve unit.
    Type: Grant
    Filed: December 3, 2004
    Date of Patent: December 16, 2008
    Assignee: Hyundai Motor Company
    Inventor: Joon Suk Lee
  • Patent number: 7464700
    Abstract: A system for cooling charge air from a turbo- or supercharger and exhaust gas recirculated from an exhaust gas recirculation valve in an internal combustion engine. The system includes a radiator and parallel charge air and exhaust gas heat exchanger units, the charge air heat exchanger unit having aluminum tubes and fins for air cooling the charge air, and the exhaust gas heat exchanger unit having stainless steel tubes and fins. The charge air heat exchanger and the exhaust gas heat exchanger units are each disposed adjacent the radiator, on the same or opposite sides. Alternatively, there is provided a pair of combined charge air cooler and exhaust gas cooler heat exchanger units, with a first heat exchanger unit having stainless steel tubes and fins, and a second heat exchanger unit having aluminum tubes and fins. The heat exchanger units are disposed on opposites sides of the radiator.
    Type: Grant
    Filed: March 3, 2006
    Date of Patent: December 16, 2008
    Assignee: Proliance International Inc.
    Inventor: John A. Kolb
  • Patent number: 7455100
    Abstract: A cooling system for a work machine is disclosed. The cooling system has a heat exchanger pivotally connected along a pivot axis. The cooling system also has a first fluid conduit and a second fluid conduit. The first fluid conduit is connected to a first end of the heat exchanger at the pivot axis. The second fluid conduit is connected to the heat exchanger at a second end opposite the first end.
    Type: Grant
    Filed: June 28, 2005
    Date of Patent: November 25, 2008
    Assignee: Caterpillar Inc.
    Inventor: David D. Tallon
  • Patent number: 7441453
    Abstract: A system for a virtual frost sensor is disclosed including a method for operating the virtual frost sensor. The method includes determining a first temperature indicative of a fluid upstream of the component and determining a second temperature indicative of a fluid downstream of the component. The method also includes sensing at least one engine parameter and determining a first parameter as a function of the at least one engine parameter. The method further includes determining a third temperature indicative of a temperature associated with the engine component as a function of the first temperature, the second temperature, and the first parameter.
    Type: Grant
    Filed: March 31, 2006
    Date of Patent: October 28, 2008
    Assignee: Caterpillar Inc.
    Inventor: James C. Durand
  • Patent number: 7426921
    Abstract: In one example, a supercharger and air inlet assembly for a V8 engine comprises a supercharger, a pair of air inlet casings, and a top cover, the air inlet casings having outlet ports which align with inlet ports in the cylinder heads. The supercharger has a rotor casing, the upper sides of which extend upwards to form a peripheral wall where each inlet casing is fastened to the rotor casing by setscrews. Each inlet casing is also secured to the rotor casing by another setscrew located between two casing outlet ports. The arrangement allows the use of a relatively simple casting which simplifies manufacture and minimizes thermal stresses.
    Type: Grant
    Filed: October 6, 2006
    Date of Patent: September 23, 2008
    Assignee: Ford Global Technologies, LLC
    Inventors: Andy Billings, Stuart Morrison, Timothy Banks
  • Patent number: 7404293
    Abstract: An intake system for a supercharged engine can include a blow-off passage provides communication between the upstream side of the throttle valve and the upstream side of a supercharger. A blow-off valve opens and closes the blow-off passage. The blow-off valve can be configured to open and close based upon pressure on the downstream side of the throttle valve. The present intake system can further comprise a first conduit providing communication between the upstream side of the throttle valve and the blow-off valve, a second conduit providing communication between the downstream side of the throttle valve and the blow-off valve, and a solenoid valve for switching between the first and second conduits.
    Type: Grant
    Filed: July 21, 2005
    Date of Patent: July 29, 2008
    Assignee: Yamaha Marine Kabushiki Kaisha
    Inventor: Shigeyuki Ozawa
  • Patent number: 7398770
    Abstract: A dual cold air induction (“DCAI”) system, apparatus and method for decreasing the intake air temperature, which increases the air's volume and efficiency, at the diesel internal combustion engine's point-of-ignition. The DCAI system comprises a dual air cooling unit defined by primary and secondary compartments. The primary compartment ingests ambient air and conditions it to a preset predetermined temperature for mixing with ambient air upstream of the turbocharger's compressor side. The conditioned ambient air, located on the turbocharger's compressor's downstream side, is further conditioned in the secondary compartment to a preset predetermined temperature which is then delivered to the engine intake. The housing, which houses a plurality of air cooling components for producing cold air, has insulative capabilities for maintaining the cold air temperature created within both compartments of the housing.
    Type: Grant
    Filed: November 18, 2005
    Date of Patent: July 15, 2008
    Inventors: Henry T. Acuna, Sr., Henry Acuna, Jr.
  • Publication number: 20080149080
    Abstract: The invention relates to a method for operating an internal combustion engine, wherein exhaust gas produced by the internal combustion engine is returned to the internal combustion engine via an exhaust gas recirculation device, which comprises at least two cooling units with each of which a bypass is associated, the exhaust gas being cooled in the exhaust gas recirculation device as a function of the load state of the internal combustion engine, and wherein fresh air is fed to the internal combustion engine via a charge-air feed device, which comprises at least one cooling unit and at least one bypass connected in parallel to the cooling unit, the fresh air being supplied via the cooling unit and/or the bypass as a function of the load state. The invention also relates to an internal combustion engine comprising an exhaust gas recirculation device and a charge-air feed device.
    Type: Application
    Filed: December 6, 2007
    Publication date: June 26, 2008
    Applicant: Audi AG
    Inventors: Thomas Reuss, Axel Macher, Martin Gruber
  • Publication number: 20080135028
    Abstract: The present invention relates to an arrangement for recirculation of exhaust gases of a supercharged combustion engine (1) in a vehicle. The arrangement comprises an inlet line (10) for supply of compressed air to the combustion engine (1). The inlet line (10) comprises a charge air cooler (11) for cooling the air. The arrangement also comprises a return line (15) which connects the exhaust line (6) to the inlet line (10) so that it is possible, via the return line (15), to recirculate exhaust gases from the exhaust line (6) to the inlet line (10). The return line (15) comprises an EGR cooler (17) for cooling the recirculating exhaust gases. The EGR cooler (17) and the charge air cooler (11) are arranged close to the combustion engine (1) on the cold side of the combustion engine (1) where a branched inlet pipe (24) is fastened.
    Type: Application
    Filed: January 25, 2006
    Publication date: June 12, 2008
    Applicant: SCANIA CV AB
    Inventors: Zoltan Kardos, Thomas Alsterdal
  • Publication number: 20080098998
    Abstract: A combustion air cooling system has an aftercooler operable to supply cooled air to the intake manifold of an engine. A fan is operable to force ambient air through the aftercooler. A variable speed fan drive is operable to control the speed of the fan.
    Type: Application
    Filed: October 30, 2006
    Publication date: May 1, 2008
    Inventor: Paul A. Dicke
  • Publication number: 20080092539
    Abstract: The present invention relates to a system and method for cooling a combustion gas charge prior. The combustion gas charge may include compressed intake air, exhaust gas, or a mixture thereof. An evaporator is provided that may then receive a relatively high temperature combustion gas charge and discharge at a relatively lower temperature. The evaporator may be configured to operate with refrigeration cycle components and/or to receive a fluid below atmospheric pressure as the phase-change cooling medium.
    Type: Application
    Filed: October 23, 2006
    Publication date: April 24, 2008
    Applicant: Southwest Research Institute
    Inventors: Mary Cecelia Massey MARSHALL, Thomas Earl BOBERG
  • Patent number: 7347248
    Abstract: A combined radiator and charge air cooler package includes a radiator having upper and lower portions for cooling engine coolant and a charge air cooler having upper and lower portions for cooling charge air. The upper charge air cooler portion is disposed in overlapping relationship and adjacent to the upper radiator portion, and the lower charge air cooler portion is disposed in overlapping relationship and adjacent to the lower radiator portion. The upper radiator portion and the lower charge air cooler portion are aligned in a first plane, and the lower radiator portion and the upper charge air cooler portion are aligned in a second plane, behind the first plane. Ambient cooling air may flow in series through the upper radiator portion and the upper charge air cooler portion, and also through the lower charge air cooler portion and the lower radiator portion.
    Type: Grant
    Filed: September 8, 2004
    Date of Patent: March 25, 2008
    Assignee: Proliance International Inc.
    Inventors: John A Kolb, John Morais
  • Patent number: 7343907
    Abstract: A crankcase lower part for a supercharged internal combustion engine, wherein the crankcase lower part extends about a space below the crankshaft. The crankshaft lower part comprises an intercooler, which is cooled by coolant, and/or a charge air intermediate cooler, which is cooled by a coolant. The intercooler and/or the charge air intermediate cooler is integrated into the crankcase lower part.
    Type: Grant
    Filed: April 25, 2006
    Date of Patent: March 18, 2008
    Assignee: MAN Nutzfahrzeuge Osterreich AG
    Inventors: Gottfried Raab, Heinz Povolny
  • Patent number: 7343906
    Abstract: A watercraft can include an engine having a crankshaft with its output end extending rearward of a crankcase and a supercharger for compressing air feeding it to the engine. The supercharger can be located forward of a rear end of the crankcase. An exhaust pipe, designed to discharge combustion gas out of the watercraft, can be disposed above the supercharger. Forward of the supercharger, an intake box having an intake duct can be provided. An intercooler can be located beside the supercharger, through which the supercharger feeds the compressed air toward the engine.
    Type: Grant
    Filed: June 16, 2005
    Date of Patent: March 18, 2008
    Assignee: Yamaha Marine Kabushiki Kaisha
    Inventor: Shigeyuki Ozawa
  • Patent number: 7341050
    Abstract: An apparatus and a method for cooling charge air, comprising the steps of cooling at least one cooling agent conduit with a cooling agent (Step 401), flowing thermally charged air through a plurality of charge air conduits positioned in proximity to the at least one cooling agent conduit (Step 402), circulating ambient air to contact the cooled at least one cooling agent conduit whereby the ambient air is cooled (Step 403), and circulating the cooled ambient air to contact the plurality of charge air conduits whereby the plurality of charge air cooler conduits are cooled further cooling the thermally charged air present within (Step 404).
    Type: Grant
    Filed: October 18, 2005
    Date of Patent: March 11, 2008
    Inventor: Joon Tae Yi
  • Patent number: 7337769
    Abstract: An apparatus and a method for cooling charge air, comprising the steps of introducing a cooling agent into at least one cooling agent conduit whereby the at least one cooling agent conduit is cooled (Step 401), flowing thermally charged air through a plurality of charge air conduits positioned in proximity to the at least one cooling agent conduit (Step 402), directing ambient air to contact the cooled at least one cooling agent conduit whereby the ambient air is cooled (Step 403), and directing the cooled ambient air to contact the plurality of charge air conduits whereby the plurality of charge air cooler conduits are cooled further cooling the thermally charged air present within (Step 404).
    Type: Grant
    Filed: August 21, 2006
    Date of Patent: March 4, 2008
    Inventor: Joon Tae Yi
  • Patent number: 7310946
    Abstract: The invention relates to a circuit arrangement (K) comprising a low-temperature circuit (NK) for cooling charge air (13) that is fed to a motor (8) in a motor vehicle equipped with a turbocharger. According to the invention, the charge air (13) is compressed in two stages in a first low-pressure turbocharger (1) and a second high-pressure turbocharger (2). To cool the charge air (13) a first cooler (3) is provided downstream of the low-pressure turbocharger (1) and upstream of the high-pressure turbocharger (2) and a second cooler (4) is provided downstream of the high-pressure turbocharger (2) and upstream of the motor (8). The invention also relates to a method for operating a circuit arrangement (K) of this type.
    Type: Grant
    Filed: July 15, 2004
    Date of Patent: December 25, 2007
    Assignee: Behr GmbH & Co. KG
    Inventors: Stefan Rogg, Annegret Srnik
  • Publication number: 20070277793
    Abstract: A method of operating a reciprocating, four stroke internal combustion piston engine system with an external compressor so that the air prior to internal compression is cooled, making it possible to attain a higher compression ratio. This can result in less heat input and the same work per stroke output, thereby saving fuel. Or it can result in more work per stroke output for the same heat input. A form of dynamic braking can be used with its operation. The only modifications to the engine are adding an external compressor, increasing the internal compression ratio, and changing the timing of the inlet valve closing.
    Type: Application
    Filed: June 1, 2006
    Publication date: December 6, 2007
    Inventor: Edward Lawrence Warren
  • Patent number: 7299122
    Abstract: An integrated system for increasing power output from an internal combustion engine. System facilitates an interface for controlling and conditioning of the amount of intake air into an internal combustion engine. The system interfaces to a controller and provides critical data, an active intercooler, power buffer, and an electrically driven supercharger. An operator interface provides monitoring and control to a controller for expanded operator control. A power buffer relieves host power system from loading during high demand operation. A system of advanced sensors and processing from a controller combine to facilitate maximum power output with reduced risks. Active heat removal enables system operation in a vehicle at rest or in traffic. Active conditioning system flexibility facilitates improved implementation of cold temperature environment starting and operation. A low cost option with commercial non-positive displacement blowers implements affordable enhancements for internal combustion engines.
    Type: Grant
    Filed: November 15, 2005
    Date of Patent: November 20, 2007
    Inventor: Michael T. Perkins
  • Patent number: 7290593
    Abstract: A combined radiator and charge air cooler package comprises a radiator for cooling engine coolant, and a charge air cooler for cooling charge air having upper and lower portions. The upper charge air cooler portion is disposed in overlapping relationship and adjacent to the upper end of the radiator, and the lower charge air cooler portion is disposed in overlapping relationship and adjacent to the lower end of the radiator, on the face side thereof. Ambient air may flow in series through the upper end of the radiator and the upper charge air cooler portion, and through the lower charge air cooler portion and the lower end of the radiator. The charge air cooler portions are operatively connected such that the charge air may flow between the lower manifold of the upper charge air cooler portion and the upper manifold of the lower charge air cooler portion.
    Type: Grant
    Filed: January 18, 2007
    Date of Patent: November 6, 2007
    Assignee: Proliance International, Inc.
    Inventor: John A. Kolb
  • Patent number: 7278472
    Abstract: An improved combustion air charger, such as a turbocharger or a supercharger, includes a housing (10) having a rotary shaft (18) journalled therein. At least one compressor wheel (20,22) is located on the shaft (18). The housing (10) includes an ambient inlet (30) as well as a compressed air outlet (32) and a heat exchanger (36) is located between at least one of the compressor wheels (20) and the outlet (32) and is arranged so that air flow through the heat exchanger (36) is generally in the radially inward direction.
    Type: Grant
    Filed: September 20, 2002
    Date of Patent: October 9, 2007
    Assignee: Modine Manufacturing Company
    Inventors: Steven P. Meshenky, Robert J. Barfknecht, James J. Hennes, Kenneth M. Cornell
  • Publication number: 20070209616
    Abstract: The present invention is an engine, including two banks of cylinders in a flat, opposed cylinder arrangement and a crankshaft having a plurality of paired throws, the two throws of each respective pair of throws being disposed adjacent to each other and coplanar with respect to each other.
    Type: Application
    Filed: March 16, 2007
    Publication date: September 13, 2007
    Inventors: Michael J. Fuchs, Steven M. Weinzierl
  • Patent number: 7257950
    Abstract: An internal combustion engine (100) includes a turbocharger (107) having a turbine (109) and a compressor (111). A charge-air cooler (121) is in fluid communication with an outlet (117) of the compressor (111) through a hot-air passage (123). An intake throttle (127) is in fluid communication with an outlet (125) of the charge-air cooler (121) through a cool-air passage (129). A junction (137) is located downstream of the intake throttle (127). An intake system (103) and an exhaust gas recirculation system (131, 133, 135) are in fluid communication with the junction (137). A bypass passage (139) containing an orifice (141) fluidly connects the hot-air passage (123) and the intake system (103).
    Type: Grant
    Filed: September 14, 2005
    Date of Patent: August 21, 2007
    Assignee: International Engine Intellectual Property Company, LLC
    Inventor: Titus J. Iwaszkiewicz
  • Patent number: 7254947
    Abstract: A vehicle engine cooling system includes a primary cooling circuit having a primary radiator and a coolant pump. A secondary cooling circuit includes a secondary radiator, an EGR cooler, and a liquid/air charge air pre-cooler receiving engine inlet air from a turbocharger compressor. The coolant pump circulates coolant through the EGR cooler, through the charge air pre-cooler, and through the primary and secondary radiators. A fan blows cooling air through the primary and secondary radiators. The secondary radiator is downstream of the primary radiator in the fan airflow. The cooling system also includes an air-to-air charge air cooler which receives engine inlet air from the liquid/air charge air pre-cooler. The air-to-air charge air cooler is upstream of the primary radiator with respect to flow of cooling air. The cooling system also includes an auxiliary engine fluid cooler which is located between the air-to-air charge air cooler and the primary radiator.
    Type: Grant
    Filed: June 10, 2005
    Date of Patent: August 14, 2007
    Assignee: Deere & Company
    Inventors: Ronnie Franklin Burk, James Anton Miller, Alan David Sheidler, Teryl Marvin Oftedal
  • Patent number: 7251937
    Abstract: A charge air cooler drain system is provided for an engine system having a turbo-compressor and a charge air cooler for cooling air compressed by the turbo-compressor. The drain system includes a reservoir for storing condensation and having a reservoir inlet and a reservoir outlet A check valve is connected between the reservoir inlet and a condensation outlet of the charge air cooler. The check valve is biased to a closed position by a first spring. The drain system also includes a pilot operated valve connected between the reservoir outlet and atmosphere. The pilot operated valve is biased to an open position by a second spring, and has a pilot inlet exposed to pressure in the charge air cooler. The pilot operated valve closes when pressure in the charge air cooler exceeds a threshold pressure. The first and second springs are chosen so that the check valve is closed when the pilot operated valve is open and the pilot operated valve is closed when check valve is open.
    Type: Grant
    Filed: November 15, 2005
    Date of Patent: August 7, 2007
    Assignee: Deere & Company
    Inventor: Andy Blaine Appleton
  • Patent number: 7249576
    Abstract: An aftercooler thermostat housing for an engine is disclosed. The housing system comprises a housing and a thermostat within the housing. The housing system further includes a bypass system for providing a connection to allow an engine coolant to flow to the aftercooler system if the engine coolant temperature is below a first predetermined temperature. The bypass system allows for the engine coolant to flow through a heat exchanger which is part of the aftercooler system if the temperature of the coolant is above the first predetermined temperature. A low temperature aftercooler (LTA) thermostat housing system achieves the necessary heat rejection for the engine via the heat exchanger and achieves low temperature aftercooling using the heat exchanger.
    Type: Grant
    Filed: November 21, 2005
    Date of Patent: July 31, 2007
    Assignee: Cummins Inc.
    Inventor: R. David Jones
  • Patent number: 7228885
    Abstract: A combined radiator and charge air cooler package includes a radiator having upper and lower portions for cooling engine coolant and a charge air cooler having upper and lower portions for cooling charge air. The upper charge air cooler portion is disposed in overlapping relationship and adjacent to the upper radiator portion, and the lower charge air cooler portion is disposed in overlapping relationship and adjacent to the lower radiator portion. The upper charge air cooler portion and the lower radiator portion are aligned in a first plane, and the lower charge air cooler portion and the upper radiator portion are aligned in a second plane, behind the first plane. Ambient cooling air may flow in series through the upper charge air cooler portion and the upper radiator portion, and also through the lower charge air cooler portion and the lower radiator portion.
    Type: Grant
    Filed: November 26, 2003
    Date of Patent: June 12, 2007
    Assignee: Proliance International, Inc.
    Inventors: John A Kolb, John Morais
  • Patent number: 7222614
    Abstract: The invention is concerned with a method of deriving mechanical work from a combustion gas in internal combustion engines and reciprocating internal combustion engines for carrying out the method. The invention includes methods and apparatuses for managing combustion charge densities, temperatures, pressures and turbulence in order to produce a true mastery within the power cylinder in order to increase fuel economy, power, and torque while minimizing polluting emissions.
    Type: Grant
    Filed: November 23, 2004
    Date of Patent: May 29, 2007
    Inventor: Clyde C. Bryant
  • Patent number: 7210522
    Abstract: The invention constitutes an arrangement for cooling a vehicle component, for example a transmission, disposed adjacent to an engine, which arrangement includes a cooling circuit designed to feed a coolant through the transmission and including a line for coolant to the transmission and a line for coolant to the transmission. According to the invention, the cooling circuit is also designed to cool the engine and includes a further line for feeding the coolant to the engine, and the cooling circuit includes a flow control valve for controlling the coolant in the cooling circuit such that the flow of coolant to the vehicle component is lower than the flow to the engine. As a result of the invention, an improved arrangement is obtained for cooling, for example, a transmission, for example in heavy goods vehicles.
    Type: Grant
    Filed: March 15, 2006
    Date of Patent: May 1, 2007
    Assignee: Volvo Lastvagnar AB
    Inventor: Marian Gruian
  • Patent number: 7201157
    Abstract: There is provided a supercharger system for supercharging a vehicle engine includes a first lower intake manifold adapter attached to the vehicle engine. The supercharger system further includes a second lower intake manifold adapter attached to the vehicle engine. The first and second lower intake manifold adapters can be attached to respective first and second cylinder heads of the vehicle engine. The supercharger system further includes a plate situated between the first and the second lower intake manifold adapter, where the plate is adapted to receive a supercharger on a bottom surface of the plate. The supercharger provides compressed air that flows through the first and the second lower intake manifold adapter to the vehicle engine. The supercharger system further includes an upper manifold plenum chamber situated over the plate, where the upper manifold plenum chamber receives the compressed air from the supercharger.
    Type: Grant
    Filed: February 28, 2006
    Date of Patent: April 10, 2007
    Assignee: High Performance Systems, LLC
    Inventor: Bill Kavadeles
  • Patent number: 7191769
    Abstract: An internal combustion engine with a 2-stage charge loading includes a connection conduit with a supercharger intercooler provided between the compressors of the low pressure stage and high pressure stage. The supercharger intercooler is configured via a cooling unit in the charge air guiding connection conduit between the compressor of the ATL-low pressure stage and the compressor of the ATL-high pressure stage having a cooling medium flowing therethrough as well as by a specially configured section of the connection conduit. The connection conduit in this section forms with its wall the outer wall of the supercharger intercooler and delimits an air through-put volume sufficient to effect, via a cooling medium flowing through the cooling unit, an acceptable cooling of charge air flowing through the cooling unit that is built into the connection conduit.
    Type: Grant
    Filed: August 5, 2004
    Date of Patent: March 20, 2007
    Assignee: Man Steyr AG
    Inventors: Gottfried Raab, Peter Kislinger, Heinz Povolny
  • Patent number: 7178579
    Abstract: A combined radiator and charge air cooler package comprises a radiator for cooling engine coolant, and a charge air cooler for cooling charge air having upper and lower portions. The upper charge air cooler portion is disposed in overlapping relationship and adjacent to the upper end of the radiator, and the lower charge air cooler portion is disposed in overlapping relationship and adjacent to the lower end of the radiator, on the face side thereof. Ambient air may flow in series through the upper end of the radiator and the upper charge air cooler portion, and through the lower charge air cooler portion and the lower end of the radiator. The charge air cooler portions are operatively connected such that the charge air may flow between the lower manifold of the upper charge air cooler portion and the upper manifold of the lower charge air cooler portion.
    Type: Grant
    Filed: November 26, 2003
    Date of Patent: February 20, 2007
    Assignee: Proliance International Inc.
    Inventor: John A Kolb
  • Patent number: 7171955
    Abstract: A method and system for temperature conditioning of engine intake air by use of controllable intercooler which consists of an active thermoelectric device and a controllable valve system which optimally directs the path of airflow through a plurality of chambers in response to signals from a controller in order to optimally provide temperature conditioned air to the engine. System features temperature storage isolated from heat soaked engine components allowing immediate and efficient conditioning of airflow into an internal combustion engine. Intelligent control of this device removes parasitic power drains during high demand situations.
    Type: Grant
    Filed: August 31, 2004
    Date of Patent: February 6, 2007
    Inventor: Michael T. Perkins
  • Patent number: 7165537
    Abstract: A charge air cooler with an integral precooler is disclosed which cools charge air by using both liquid coolant and air coolant. The charge air path is not affected by the use of the liquid coolant. The charge air cooler disclosed can cool particularly hot charge air without a significant drop in pressure.
    Type: Grant
    Filed: November 10, 2004
    Date of Patent: January 23, 2007
    Assignee: Honeywell International Inc.
    Inventors: Keith D. Agee, Richard P. Beldam
  • Patent number: 7163005
    Abstract: In preferred embodiments, to, e.g., eliminate condensation build-up in the intake manifold and power cylinders, a charge-air cooler (CAC) and/or EGR cooler “bypass” system is provided that can, e.g., control the intake manifold temperature (IMT) above the dew-point temperature of the boosted air. Preferably, a two-port, single valve-body type valve is provided that proportionally controls the amount of charge-air that is “bypassed” (e.g., not cooled), while simultaneously diverting the charge-air cooler return, preferably, inversely proportionally.
    Type: Grant
    Filed: September 27, 2005
    Date of Patent: January 16, 2007
    Assignee: Mack Trucks, Inc.
    Inventors: Brian Lee Tussing, David Oliver Britner, Stephen Mark Geyer
  • Patent number: 7152588
    Abstract: A method of bypassing an intercooler (105) for an engine (100) includes the step of detecting (703) an idle condition for an engine (100). based on engine speed and load, air is induced (707) to bypass an intercooler (105) for the engine (100) such that air is input to an intake manifold (107) of the engine (100) through an intercooler bypass (115) that excludes the intercooler (105). Improved engine performance on vehicle launch and reduced emissions result.
    Type: Grant
    Filed: October 15, 2002
    Date of Patent: December 26, 2006
    Assignee: International Engine Intellectual Property Company, LLC
    Inventor: David Corba
  • Patent number: 7143580
    Abstract: A system and method for controlling an internal combustion engine, having an exhaust recirculation (EGR) system and a charge air cooler, to prevent overheating the charge air cooler. The system calculates the output temperature of a turbocharger compressor as a function of ambient air temperature, air pressure, air mass flow rate, and turbo speed by processing an equation and controls the engine to modify charge air flow to reduce the output temperature of the turbocharger compressor if that temperature exceeds that of a determined crucial temperature above which charge air cooler damage could occur.
    Type: Grant
    Filed: October 22, 2004
    Date of Patent: December 5, 2006
    Assignee: Detroit Diesel Corporation
    Inventor: Ping Ge
  • Patent number: 7131403
    Abstract: A locomotive includes an engine (12), an intercooler (16), and an oil cooler (28), each having respective cooling passages formed therein. The locomotive also includes a cooling system (10) in selective communication with the respective cooling passages for selectively providing a first coolant (56) and a second coolant (52) at a higher temperature than the first coolant to the cooling passages. A method of operating the cooling system includes providing, in a first mode, a first coolant flow (26) to the intercooler and a second coolant flow (30) to the oil cooler at a first temperature different than the first coolant flow to achieve preferential cooling of the intercooler. The method also includes providing, in a second mode, the first coolant flow to the intercooler and the second coolant flow to the oil cooler at a second temperature different than the first coolant flow to achieve preferential cooling of the oil cooler.
    Type: Grant
    Filed: March 2, 2006
    Date of Patent: November 7, 2006
    Assignee: General Electric Company
    Inventors: Sandeep Banga, Brian L. Walter, Susan Mary Napierkowski, William D. Glenn, Gerald Edward Lacy, Mahesh Aggarwal
  • Patent number: 7104062
    Abstract: The device comprises a first heat exchanger (22) for exchanging heat between the admission air and a heat-transfer liquid for regulating the temperature of the admission air, the heat exchanger being connected to a circuit (24) for cold heat-transfer liquid, the device further comprising a second heat exchanger (26) for exchanging heat between the admission air and a heat-transfer fluid likewise for regulating the temperature of the admission air and connected to a circuit (28) for very cold heat-transfer fluid that is colder than the heat transfer liquid of the cold heat-transfer liquid circuit (24). The cold heat-transfer liquid circuit (24) preferably comprises a heat exchanger (30) for exchanging heat between air and the cold heat-transfer liquid, e.g. carried by a front face (31) of the motor vehicle.
    Type: Grant
    Filed: September 6, 2002
    Date of Patent: September 12, 2006
    Assignee: Peugeot Citroen Automobiles, S.A.
    Inventor: Manuel Amaral
  • Patent number: 7100584
    Abstract: An engine control system determines a desired temperature range of air flowing into an intake manifold of the engine as a function of an operating characteristic, such as the load on the engine or the operating speed of the engine. A bypass conduit is provided in parallel with a heat exchanger, wherein both the bypass conduit and the heat exchanger are connected to an outlet of a compressor to direct air from the compressor to an intake manifold along the parallel paths. By manipulating an air valve in the bypass conduit, an engine control unit can regulate the temperature at an inlet of the intake manifold. A desired temperature is selected from a matrix of stored values as a function of the load on the engine and the engine operating speed.
    Type: Grant
    Filed: October 14, 2004
    Date of Patent: September 5, 2006
    Assignee: Brunswick Corporation
    Inventors: Claus Bruestle, Timothy S. Reid