Exhaust Gas Cooled During Recirculation Patents (Class 123/568.12)
  • Patent number: 9316181
    Abstract: The invention relates to a fluid valve, in particular for the exhaust gas from a motor vehicle engine, comprising a body (30) defining a main duct (31) and an auxiliary duct (32) for the flow of fluid, which auxiliary duct opens into the main duct (31). The valve also comprises: a flap (1) that can move between a closed position, preventing communication between the two ducts (31, 32), and an open position, allowing communication between said ducts (31, 32); and a gasket (2) against which the flap (1) bears when in the closed position. In addition, the above-mentioned body comprises a housing (37) for a motor for actuating the flap (1). According to the invention, the body (30) is configured to define a fluid lamina (38) between the gasket (2) and the housing (37).
    Type: Grant
    Filed: June 27, 2011
    Date of Patent: April 19, 2016
    Assignee: Valeo Systemes de Controle Moteur
    Inventors: Sébastien Adenot, Grégory Hodebourg
  • Patent number: 9267466
    Abstract: A cooler arrangement for connection to an exhaust gas manifold or to an exhaust gas outlet of an engine block of an internal combustion machine includes an exhaust gas cooler comprising at least one exhaust gas duct and a coolant jacket. The exhaust gas cooler is configured to be mounted at the engine block or at the exhaust gas manifold. An exhaust gas recirculation valve is configured to regulate an exhaust gas flow. An actuator is disposed on a side of the exhaust gas recirculation valve opposite the exhaust gas cooler. The actuator is configured to actuate the exhaust gas recirculation valve. A coolant duct segment is arranged between the exhaust gas manifold or the engine block and the actuator. The coolant duct segment is fluidically connected to the coolant jacket.
    Type: Grant
    Filed: August 31, 2011
    Date of Patent: February 23, 2016
    Assignee: PIERBURG GMBH
    Inventors: Hans-Ulrich Kuehnel, Peter Corbach, Hans-Juergen Huesges
  • Patent number: 9267424
    Abstract: A system and methods for routing condensate collected in a heat exchanger reservoir to either an air intake system or a position in the engine exhaust based on the type of contaminate in the condensate and operating parameters of the engine or the catalyst are described. In one particular example, condensate is routed to a first position along the engine air intake system in a first mode of operation, and a second position upstream of the catalyst along the engine exhaust in a second mode of operation, and a third position downstream of the catalyst along the engine exhaust in a third mode of operation. When substantially no contaminates are detected, the condensate may be routed into the engine exhaust upstream of the catalyst in order to cool the catalyst.
    Type: Grant
    Filed: December 20, 2013
    Date of Patent: February 23, 2016
    Assignee: Ford Global Technologies, LLC
    Inventors: Christopher Donald Wicks, Karen Elizabeth Maceroni, Mark Michael Madin
  • Patent number: 9261106
    Abstract: An air induction system for a power source including a first compressor and a second compressor is disclosed. The air induction system includes an air feed passageway that directs compressed air from the second compressor to an area between a compressor wheel and a center housing in the first compressor to reduce oil consumption in the first compressor.
    Type: Grant
    Filed: December 15, 2010
    Date of Patent: February 16, 2016
    Assignee: Perkins Engines Company Limited
    Inventors: Tom W. Carlill, Ian Pink
  • Patent number: 9239020
    Abstract: Embodiments for controlling condensate in an engine heat exchanger are disclosed. In one example, a method for an engine comprises increasing exhaust gas recirculation (EGR) flow responsive to condensation in an EGR cooler. In this way, condensate in the EGR cooler may be controlled via modulation of EGR flow.
    Type: Grant
    Filed: October 16, 2012
    Date of Patent: January 19, 2016
    Assignee: Ford Global Technologies, LLC
    Inventors: Brien Lloyd Fulton, Daniel Joseph Styles
  • Patent number: 9239001
    Abstract: A heat exchanger (28) has a first inlet (29) and a first outlet (30), which are fluidically connected with one another via a first path (31) carrying for a first medium to be cooled. A second inlet (32) and a second outlet (33) are fluidically connected with one another via a second path (34) carrying a second medium. A third inlet (35) and a third outlet (36) are fluidically connected with one another via a third path (37) carrying a third medium. The first path (31) is coupled with the second path (34) and with the third path (37) in a heat-transferring manner and in such as way that the media are separated. The heat-transferring coupling between the first path and the second path takes place upstream of the heat-transferring coupling between the first path and the third path relative to the direction of flow of the first medium.
    Type: Grant
    Filed: September 13, 2013
    Date of Patent: January 19, 2016
    Assignee: Eberspächer Exhaust Technology GmbH & Co. KG
    Inventors: Markus Birgler, Gerd Gaiser, Matthias Feuerbach, Christof Klingler, Jürgen Schweizer
  • Patent number: 9239031
    Abstract: An exhaust gas cooling module for an internal combustion engine includes an exhaust gas recirculation valve comprising an exhaust gas recirculation valve housing having an inlet, an exhaust gas heat exchanger, an exhaust gas non-return valve comprising an exhaust gas non-return valve housing, and two exhaust gas channels. The two exhaust gas channels are arranged in the exhaust gas cooling module so as to separately extend from the inlet of the exhaust gas recirculation valve housing to the exhaust gas non-return valve housing via the exhaust gas heat exchanger.
    Type: Grant
    Filed: March 23, 2011
    Date of Patent: January 19, 2016
    Assignee: PIERBURG GMBH
    Inventors: Hans-Juergen Huesges, Hans-Ulrich Kuehnel
  • Patent number: 9239016
    Abstract: Embodiments for controlling an exhaust back-pressure valve are provided. In one example, a method for operating an engine comprises closing an exhaust back-pressure valve in response to a component temperature, adjusting intake and/or exhaust valve operation in response to closing the exhaust back-pressure valve to reduce cylinder internal exhaust gas recirculation (EGR), and while the exhaust back-pressure valve is closing, indicating degradation of an exhaust back-pressure system if a designated engine operating parameter remains constant. In this way, degradation of the exhaust back-pressure system may be diagnosed while maintaining combustion stability.
    Type: Grant
    Filed: September 10, 2012
    Date of Patent: January 19, 2016
    Assignee: Ford Global Technologies, LLC
    Inventors: Thomas G. Leone, Peter C. Moilanen
  • Patent number: 9222447
    Abstract: A charge air cooler, a system to control condensation within a plurality of cooling tubes of a charge air cooler, and a method are disclosed. The system includes an air flow control arrangement configured to selectively ensure a flow rate of charge air through each individual cooling tube is either essentially zero or above a predetermined minimum flow rate in accordance with predetermined operating conditions of the engine.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: December 29, 2015
    Assignee: Ford Global Technologies, LLC
    Inventors: Shuya Shark Yamada, Jim Raymond Palm, Kristofor Robert Norman
  • Patent number: 9217610
    Abstract: A heat exchanger associated with an exhaust gas recirculation system cools the exhaust gasses before directing them to an internal combustion engine. The heat exchanger can include a tube core having a plurality of exhaust gas tubes that can extend along a longitudinal axis. The tube core can also include a plurality of coolant channels disposed between and spacing apart the plurality of exhaust gas tubes. A coolant inlet line is disposed about at least a portion of the tube core to direct coolant inwardly toward the coolant channels. At least a portion of the coolant can converge approximately at the longitudinal axis line.
    Type: Grant
    Filed: July 16, 2012
    Date of Patent: December 22, 2015
    Assignee: Caterpillar Inc.
    Inventors: Scott R. Schuricht, Anthony L. Deluca
  • Patent number: 9200599
    Abstract: A dual EGR loop exhaust gas recirculation (EGR) system for an internal combustion engine. The engine has both a dedicated EGR loop and a low pressure EGR loop. This means that one or more engine cylinders is operable as a dedicated EGR cylinder, such that all of its exhaust is recirculated via the dedicated EGR loop. The other cylinders are operable as main cylinders having two intake ports, such that each main cylinder may receive a mixture of fresh air and dedicated EGR through one intake port and a mixture of fresh air and low pressure EGR through the other intake port. A control unit controls this dual loop EGR system to either provide EGR only from the dedicated EGR loop or to also provide additional EGR from the low pressure EGR loop.
    Type: Grant
    Filed: April 15, 2013
    Date of Patent: December 1, 2015
    Assignee: SOUTHWEST RESEARCH INSTITUTE
    Inventors: Raphael Gukelberger, Jess W. Gingrich
  • Patent number: 9175600
    Abstract: An engine protection system and methods for preventing intake condensation are disclosed. In a system and various of the methods, an exhaust gas recirculation (EGR) valve is positioned within an EGR passage fluidly connecting an engine exhaust stream and an engine intake stream, while a waste heat recovery (WHR) system is used to recover heat from the EGR stream. An engine control unit (ECU) is coupled to various sensors and valves to divert working fluid from the WHR system from cooling the EGR exhaust flow below a level which favors production of condensation in the engine intake system. The ECU operates to divert working fluid flow when sensors indicate characteristics of either the exhaust flow or the intake stream which might lead to heavy condensation. A three-way valve is also used to divert the working fluid to a variable expansion valve fluidly coupled to the three-way valve in response to a signal from one of the sensors to prevent damage to the system turbine.
    Type: Grant
    Filed: August 23, 2011
    Date of Patent: November 3, 2015
    Assignee: International Engine Intellectual Property Company, LLC
    Inventor: Deokkyu Park
  • Patent number: 9169794
    Abstract: Systems and methods for operating an engine include controlling a temperature of recirculated exhaust gas to achieve a predetermined recirculated exhaust gas temperature. A mixture of air and temperature-controlled recirculated exhaust gas are admitted in a combustion chamber and a gaseous fuel injector delivers gaseous fuel during an intake stroke. A diesel fuel injector is activated for a first time to deliver a pre-pilot diesel quantity directly into the combustion chamber at an early stage of a compression stroke, and is activated again for a second time to deliver a pilot diesel quantity directly into the combustion chamber at a later stage of the compression stroke. A total air/fuel ratio within the combustion chamber upon completion of the second diesel fuel injector activation is lean. The air/fuel mixture is combusted during a combustion stroke, and combustion products are removed during an exhaust stroke.
    Type: Grant
    Filed: December 10, 2012
    Date of Patent: October 27, 2015
    Assignee: Caterpillar Inc.
    Inventors: Christopher R. Gehrke, Martin Willi
  • Patent number: 9151695
    Abstract: Presently disclosed are methods and systems for detecting and diagnosing a coolant leak of an engine. A method may include diagnosing a coolant leak of the engine based on a low frequency pressure response of a measured engine coolant pressure. A vehicle system is also disclosed, including an engine, a coolant system operatively connected to the engine. The coolant system includes a coolant reserve and a coolant pump between the engine and the coolant reserve. The vehicle also includes a coolant pressure sensor to measure coolant pressure, and a controller configured to measure an engine coolant pressure and diagnose a coolant leak of the coolant system based on a low frequency pressure response of the measured engine coolant pressure.
    Type: Grant
    Filed: June 19, 2012
    Date of Patent: October 6, 2015
    Assignee: General Electric Company
    Inventors: Bret Dwayne Worden, Jason M. Strode, Milan Karunaratne
  • Patent number: 9151241
    Abstract: An internal combustion engine includes at least one cylinder having a reciprocable piston, an intake system directing intake air to the at least one cylinder, and an exhaust system directing exhaust gasses from the at least one cylinder. A first fuel injector disposed to inject a first fuel into the cylinder, and a second fuel injector disposed to inject a second fuel into said cylinder. At least one intake valve of said cylinder is configured to open and close with a variable timing in accordance with a Miller thermodynamic cycle. An exhaust gas recirculation system, provides exhaust gas to said cylinder through the intake valve. An electronic controller is disposed to monitor and receive at least one input signal indicative of the operating conditions of the internal combustion engine, and adjusts at least the amount of exhaust gas recirculation.
    Type: Grant
    Filed: July 27, 2012
    Date of Patent: October 6, 2015
    Assignee: Caterpillar Inc.
    Inventors: Christopher R. Gehrke, Scott B. Fiveland
  • Patent number: 9140217
    Abstract: An exhaust gas recirculation cooler for internal combustion engines and a method of forming same. One or more cooler tubes incorporate a flexible section, comprised of one or more integrally formed convolutions, with a tube and fin architecture. The exhaust gas recirculation cooler provides thermal compensation, on a per-tube basis, with the flexible sections of the one or more cooler tubes individually displacing upon the thermal expansion of any of the respective tubes.
    Type: Grant
    Filed: September 6, 2012
    Date of Patent: September 22, 2015
    Assignee: Senior IP GmbH
    Inventors: Ryan Collins, Michael Murphy, Thomas Carney, Timothy Maurice Walsh
  • Patent number: 9140209
    Abstract: A waste heat recovery (WHR) system connects a working fluid to fluid passages formed in an engine block and/or a cylinder head of an internal combustion engine, forming an engine heat exchanger. The fluid passages are formed near high temperature areas of the engine, subjecting the working fluid to sufficient heat energy to vaporize the working fluid while the working fluid advantageously cools the engine block and/or cylinder head, improving fuel efficiency. The location of the engine heat exchanger downstream from an EGR boiler and upstream from an exhaust heat exchanger provides an optimal position of the engine heat exchanger with respect to the thermodynamic cycle of the WHR system, giving priority to cooling of EGR gas. The configuration of valves in the WHR system provides the ability to select a plurality of parallel flow paths for optimal operation.
    Type: Grant
    Filed: November 16, 2012
    Date of Patent: September 22, 2015
    Assignee: CUMMINS INC.
    Inventors: Timothy C. Ernst, Christopher R. Nelson
  • Patent number: 9127626
    Abstract: Methods are provided for controlling a turbocharged engine having an additional throttle located between an intake manifold of the engine and an outlet of a compressor. In one example approach a method comprises, during a cold start condition, diverting a portion of compressed air from downstream a compressor to a heat exchanger, and heating vehicle components with the heat exchanger.
    Type: Grant
    Filed: April 24, 2013
    Date of Patent: September 8, 2015
    Assignee: Ford Global Technologies, LLC
    Inventors: Adam Nathan Banker, Joseph Norman Ulrey, Laura Brzozowski
  • Patent number: 9109547
    Abstract: An exhaust gas recirculation (EGR) cooler for cooling exhaust gas includes at least one channel configured to allow the exhaust gas to flow through it, and a casing defining a cooling chamber around the at least one channel. The cooling chamber is configured to enable heat transfer between the exhaust gas and the coolant. The at least one channel has an interior surface and an exterior surface made of a first metal and a second metal, respectively, and configured to be in contact with the exhaust gas and the coolant, respectively. The second metal has a higher thermal conductivity than the first metal. The casing includes a coolant inlet and a coolant outlet configured to enable the coolant to enter and exit the cooling chamber, and an exhaust gas inlet and an exhaust gas outlet configured to enable the exhaust gas to enter and exit the at least one channel.
    Type: Grant
    Filed: April 25, 2013
    Date of Patent: August 18, 2015
    Assignee: GM Global Technology Operations LLC
    Inventors: Joseph C. Kopchick, Hossein Bina
  • Patent number: 9109544
    Abstract: A device is provided for compressor and charge air cooler protection in an internal combustion engine, such as a Diesel engine. The engine having an intake manifold and an exhaust manifold, first and second EGR routes, a charge air cooler, a turbocharger having a compressor and a turbine. A regulator is also provided for regulating the flow rate of exhaust gas and the splitting of exhaust gas between the first and second EGR route. A temperature sensor is also provided for sensing output temperature of gas at the outlet of said compressor. A method and computer readable medium embodying a computer program product are also provided that have a first phase of monitoring a parameter representative of the gas temperature at the output of the compressor and a second phase in which an activity involving engine components operation is performed. The activity is performed using temperature information determined in the monitoring phase.
    Type: Grant
    Filed: November 12, 2010
    Date of Patent: August 18, 2015
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Alberto Vasallo, Federico Ferrero, Federico Luigi Guglielmone, Cristian Taibi
  • Patent number: 9080499
    Abstract: Embodiments for a charge air cooler are provided. In one example, an engine method comprises increasing intake air flow velocity through a charge air cooler and coordinately adjusting a position of one or more of an intake manifold throttle and a turbocharger wastegate in response to the increased intake air flow velocity to maintain torque. In this way, intake air flow velocity may be increased while maintaining desired torque.
    Type: Grant
    Filed: August 20, 2012
    Date of Patent: July 14, 2015
    Assignee: Ford Global Technologies, LLC
    Inventors: Chris Paul Glugla, Charles A. Cockerill, Shuya Shark Yamada, Phil Andrew Fabien, Julia Helen Buckland
  • Patent number: 9062636
    Abstract: An attaching system of an exhaust gas recirculation valve includes: an attachment unit 2 to be communicated with an exhaust gas circulation passage of an internal combustion engine; and an exhaust gas recirculation valve 1 that is fitted to the attachment unit and that has an exhaust gas passage to be communicated with the exhaust gas circulation passage, wherein the exhaust gas recirculation valve has a water-cooled passage 12 to be communicated with a water-cooled passage 15 for cooling the exhaust gas passage provided with the attachment unit, when fitted to the attachment unit.
    Type: Grant
    Filed: November 18, 2009
    Date of Patent: June 23, 2015
    Assignee: Mitsubishi Electric Corporation
    Inventors: Yuya Nishimori, Haruo Watanuki, Sotsuo Miyoshi
  • Patent number: 9051890
    Abstract: Methods and systems are provided for estimating water storage in a charge air cooler (CAC). In one example, an amount of water accumulating in the CAC may be based on an output of an oxygen sensor positioned downstream of the CAC and ambient humidity. Further, engine actuators may be adjusted to purge condensate from the CAC and/or reduce condensate formation based on the amount of water inside the CAC.
    Type: Grant
    Filed: October 28, 2013
    Date of Patent: June 9, 2015
    Assignee: Ford Global Technologies, LLC
    Inventors: Gopichandra Surnilla, Daniel Joseph Styles, James Alfred Hilditch, Mehdi Abarham
  • Patent number: 9051901
    Abstract: Various systems and methods are described for an exhaust gas recirculation (EGR) system coupled to an engine in a vehicle. One example method comprises, controlling an amount of EGR according to a minimum of a first EGR amount corresponding to a temperature of a first location and a second EGR amount corresponding to a condensate formation of a second location.
    Type: Grant
    Filed: June 7, 2011
    Date of Patent: June 9, 2015
    Assignee: Ford Global Technologies, LLC
    Inventors: Todd Anthony Rumpsa, Gopichandra Surnilla
  • Publication number: 20150136094
    Abstract: An EGR gas cooling device for hybrid vehicle provided in an EGR system for refluxing a part of exhaust gas of an engine as EGR gas to an intake passage and configured to cool the EGR gas in a hybrid vehicle including the engine and a motor as travel drive sources of the vehicle includes an EGR cooler for cooling the EGR gas using a refrigerant flowing in a strong electric cooling circuit for cooling the motor.
    Type: Application
    Filed: April 16, 2013
    Publication date: May 21, 2015
    Applicant: NISSAN MOTOR CO., LTD.
    Inventors: Masaki Koga, Yuko Mito
  • Publication number: 20150136093
    Abstract: The engine boosting system includes an engine having an intake manifold, exhaust manifold and exhaust gas recirculation loop fluidly connected therebetween. A boost circuit including a storage vessel is in fluid communication with the intake manifold and with the exhaust manifold. A throttle is located downstream of the exhaust manifold, the exhaust gas recirculation loop, and the boost circuit. A connection between the boost circuit and the intake manifold is independent of a connection between the exhaust gas recirculation loop and the intake manifold.
    Type: Application
    Filed: May 24, 2013
    Publication date: May 21, 2015
    Applicant: Perkins Engines Company Limited
    Inventor: Paul Moore
  • Publication number: 20150136095
    Abstract: A sensor for detecting the oxygen content in the intake tract of an internal combustion engine includes: a sensor element having a measurement electrode; a metal cap that surrounds the sensor element; a heat dissipation element that connects the sensor element and the metal cap; and a bracket for the sensor element. The bracket is in the form of a plastic housing configured to accommodate evaluation electronics for the sensor element.
    Type: Application
    Filed: April 23, 2013
    Publication date: May 21, 2015
    Inventors: Johannes Ante, Andreas Wildgen
  • Patent number: 9032913
    Abstract: An internal combustion engine system basically has an internal combustion engine, a reforming fuel injection device and a reformer. The internal combustion engine has an exhaust circulation path that is connected to an exhaust path and an intake path communicating with a combustion chamber. The reforming fuel injection device injects a reforming fuel into an exhaust gas flowing through the exhaust circulation path. The reformer has a reforming catalyst for generating a hydrogen-containing gas using the reforming fuel. The internal combustion engine system has a reforming catalyst regeneration device for causing an oxygen-containing gas to flow through the exhaust circulation path and thereby regenerate the reforming catalyst at a predetermined timing for regenerating the reforming catalyst.
    Type: Grant
    Filed: December 1, 2011
    Date of Patent: May 19, 2015
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Maki Hoshino, Takao Izumi
  • Publication number: 20150128587
    Abstract: A method includes operating a spark ignition engine and flowing low pressure exhaust gas recirculation (EGR) from an exhaust to an inlet of the spark ignition engine. The method includes interpreting a parameter affecting an operation of the spark ignition engine, and determining a knock index value in response to the parameter. The method further includes reducing a likelihood of engine knock in response to the knock index value exceeding a knock threshold value.
    Type: Application
    Filed: January 26, 2015
    Publication date: May 14, 2015
    Inventors: Marten H. Dane, Steven J. Kolhouse, Thomas M. Yonushonis, J. Stephen Wills, Samuel C. Geckler
  • Publication number: 20150128916
    Abstract: Methods and systems are provided for determining degradation of an EGR cooler based on differential pressure across the EGR cooler during EGR flow. In one example, the differential pressure across the EGR cooler may be based on differential pressure across an EGR valve and a pressure downstream from the EGR valve with and without EGR flow. The pressure downstream from the EGR valve may be a compressor inlet pressure or an intake manifold pressure in a low pressure EGR system or high pressure EGR system, respectively.
    Type: Application
    Filed: November 8, 2013
    Publication date: May 14, 2015
    Applicant: Ford Global Technologies, LLC
    Inventors: Gopichandra Surnilla, Daniel Joseph Styles, James Alfred Hilditch, Imtiaz Ali, Freeman Carter Gates
  • Publication number: 20150121848
    Abstract: Embodiments for heating a vehicle cabin are disclosed. In one example, a method for an engine comprises pumping coolant from a coolant reservoir to an exhaust component and then to a heater core, the coolant heated by the exhaust component, and during engine warm-up conditions, adjusting a flow rate of coolant into a heater core to maximize heat transfer to a vehicle cabin.
    Type: Application
    Filed: November 5, 2013
    Publication date: May 7, 2015
    Applicant: Ford Global Technologies, LLC
    Inventor: Ross Dykstra Pursifull
  • Patent number: 9021785
    Abstract: An engine system for a machine is disclosed. The engine system may have an intake manifold configured to direct air into a donor cylinder and a non-donor cylinder of an engine. The engine system may also have a first exhaust manifold configured to direct exhaust from the non-donor cylinder to the atmosphere. The engine system may also have a second exhaust manifold configured to receive exhaust from the donor cylinder. The engine system may further have a control valve configured to selectively direct a first amount of exhaust from the second exhaust manifold to the intake manifold. In addition, the engine system may have an orifice configured to allow a second amount of exhaust to flow from the second exhaust manifold to the first exhaust manifold.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: May 5, 2015
    Assignee: Electro-Motive Diesel, Inc.
    Inventors: Keith E. Moravec, Teoman Uzkan
  • Publication number: 20150114366
    Abstract: Systems and method for extracting energy from a gas are disclosed herein. In particular, systems and methods for implementing a series of thermodynamic transformations by means of which it is possible to extract useful work from a gas carrying thermal energy due its thermodynamic state are disclosed. An example system for extracting energy from a cycle gas can include an expander for expanding the cycle gas, a heat exchanger in fluid connection with the expander for cooling the expanded cycle gas while maintaining the expanded cycle gas at an approximately constant pressure, and a compressor in fluid connection with the heat exchanger for compressing the cooled cycle gas.
    Type: Application
    Filed: March 15, 2013
    Publication date: April 30, 2015
    Inventors: Codrin-Gruie Cantemir, Fabio Chiara, Marcello Canova
  • Publication number: 20150107566
    Abstract: An exhaust gas recirculation (EGR) device includes an EGR passage, a cooling medium circuit, an EGR cooler, and an intercooler. A part of exhaust gas flowing through an exhaust passage of an internal combustion engine is recirculated as EGR gas into an intake passage of the engine through the EGR passage. A cooling medium flows through the cooling medium circuit. The EGR cooler performs a heat exchange between EGR gas flowing through the EGR passage and the cooling medium flowing through the cooling medium circuit so as to cool EGR gas. The intercooler is disposed at the intake passage on a downstream side of a merging part between the intake passage and the EGR passage in a flow direction of intake air, and performs a heat exchange between intake air including EGR gas and flowing through the intake passage, and the cooling medium flowing through the cooling medium circuit so as to cool intake air.
    Type: Application
    Filed: April 22, 2013
    Publication date: April 23, 2015
    Inventors: Yuuki Sugiyama, Koichi Harada
  • Patent number: 9010304
    Abstract: A connecting passage is formed inside a cylinder head, which extends rearward from an exhaust passage and connects to the exhaust passage. The connecting passage branches inside the cylinder head into two branch passages, which open at a rear end face of the cylinder head, respectively. An opening portion, one of opening portions of the branch passages, connects to an EGR cooler, and another opening portion, the other of opening portions of the branch passages, connects to a bypass pipe. Accordingly, the exhaust gas recirculation device of an engine which can restrain the device from being improperly large sized, providing the EGR cooler and the bypass pipe, can be provided.
    Type: Grant
    Filed: June 16, 2011
    Date of Patent: April 21, 2015
    Assignee: Mazda Motor Corporation
    Inventors: Yuji Kojima, Tomohiro Sunada, Daijiro Ishimoto
  • Publication number: 20150101326
    Abstract: Methods and systems are provided for accurately learning the zero point of an intake gas oxygen sensor during selected idling conditions. The learned zero point is used to infer EGR flow and accordingly adjust EGR valve control. In addition, EGR valve leakage is diagnosed based on the zero point learned during an idle adaptation relative to a zero point learned during a DFSO adaptation.
    Type: Application
    Filed: October 11, 2013
    Publication date: April 16, 2015
    Applicant: Ford Global Technologies, LLC
    Inventors: Gopichandra Surnilla, Richard E. Soltis, James Alfred Hilditch, Timothy Joseph Clark, Matthew John Gerhart, Todd Anthony Rumpsa
  • Publication number: 20150101579
    Abstract: The invention relates to a fluid circulation valve, notably for a motor vehicle, comprising a body (2) and a shutoff element (3) able, by rotation of said element (3) with respect to said body (2), to occupy various angular positions, said body (2) having a first (6), a second (7), a third (21) and a fourth (22) inlet/outlet. Said valve is configured so that it: —in a first of said angular positions allows fluid to circulate from the first (6) to the second (7) inlet/outlet, —in a second of said angular positions allows fluid to circulate from the first (6) to the third (21) inlet/outlet, and from the fourth (22) to the second inlet/outlet (7), —in a third of said angular positions allows fluid to circulate from the first (6) to the fourth inlet/outlet (22) and from the third (21) to the second (7) inlet/outlet.
    Type: Application
    Filed: May 3, 2013
    Publication date: April 16, 2015
    Applicant: VALEO SYSTEMES DE CONTROLE MOTEUR
    Inventors: Mathieu Lallemant, Franck Girardon, Patrick Lebrasseur
  • Publication number: 20150101327
    Abstract: Methods and systems are provided for accurately learning the zero point of an intake gas oxygen sensor during selected engine no-fueling conditions. The learned zero point is used to infer EGR flow and accordingly adjust EGR valve control. In addition, EGR valve leakage is diagnosed based on the zero point learned during a DFSO adaptation relative to a zero point learned during an idle adaptation.
    Type: Application
    Filed: October 11, 2013
    Publication date: April 16, 2015
    Applicant: Ford Global Technologies, LLC
    Inventors: Timothy Joseph Clark, Gopichandra Surnilla, Matthew John Gerhart, Daniel Joseph Styles
  • Patent number: 9003792
    Abstract: In an exemplary embodiment, an internal combustion engine includes an oxidation catalyst configured to receive an exhaust gas flow from the internal combustion engine, a urea injector positioned downstream of the oxidation catalyst to inject a urea flow into the exhaust gas flow and a mixer positioned downstream of the urea injector to mix the exhaust gas flow and the urea flow to form a mixed exhaust gas and urea flow. The engine also includes a particulate filter and catalytic reduction assembly positioned downstream of the mixer to receive the mixed exhaust and urea flow from the mixer to form a treated exhaust gas flow and an exhaust gas recirculation system coupled to the particulate filter to receive a portion of the treated exhaust gas flow and recirculate the portion of the exhaust gas flow to be mixed with a fresh air flow for the internal combustion engine.
    Type: Grant
    Filed: April 5, 2012
    Date of Patent: April 14, 2015
    Assignee: GM Global Technology Operations LLC
    Inventors: Manuel Angel Gonzalez Delgado, Julian C. Tan, Joshua Clifford Bedford, Yong Miao, Naser I. Hineiti, Steven M. Yocum
  • Publication number: 20150096543
    Abstract: A waste heat recovery (WHR) system and method for regulating exhaust gas recirculation (EGR) cooling is described. More particularly, a Rankine cycle WHR system and method is described, including an arrangement to improve the precision of EGR cooling for engine efficiency improvement and thermal management.
    Type: Application
    Filed: December 12, 2014
    Publication date: April 9, 2015
    Applicant: CUMMINS INTELLECTUAL PROPERTY, INC.
    Inventors: Christopher R. NELSON, Timothy C. ERNST
  • Patent number: 8997707
    Abstract: A method is provided. The method includes, during stopped engine operation, burning fuel in an engine intake heater to generate heated gas, the heated gas bypassing engine cylinders via an exhaust gas recirculation passage. The method further includes during combusting engine operation, burning fuel in the engine intake heater to generate heated gas, and flowing the heated gas through combusting engine cylinders.
    Type: Grant
    Filed: February 25, 2011
    Date of Patent: April 7, 2015
    Inventors: Joseph Norman Ulrey, Ross Dykstra Pursifull
  • Publication number: 20150090236
    Abstract: Methods and systems for metering at least one EGR valve to a position determined to pass a desired EGR flow for a given set of engine characteristics. The methods include determining the EGR valve position based on pipe flow characteristics, or determining the EGR valve position based on pipe flow characteristics when differential pressure across the EGR valve is less than a pressure threshold.
    Type: Application
    Filed: October 1, 2013
    Publication date: April 2, 2015
    Inventors: Gang Chen, Hussein Dourra, Gregory T Weber, Drushan A Mavalankar
  • Patent number: 8991369
    Abstract: A device for cooled recirculation of exhaust gas of an internal combustion engine charged with the aid of an exhaust gas turbocharger, the internal combustion engine having a fresh gas system and an exhaust gas system, which are connected to a two-stage exhaust gas cooler via an exhaust gas recirculation line. A device by way of which a sufficient amount of exhaust gas may be recirculated by simple means is provided. This is achieved in that exhaust gas recirculation line 8a, 8b is connected to an exhaust gas collecting line 7a, 7b of the exhaust gas system upstream from turbine 6 of exhaust gas turbocharger 5 in the direction of flow, an exhaust gas recirculation valve 9a, 9b being connected upstream from first stage 10a, 10b of the exhaust gas cooler in exhaust gas recirculation line 8a, 8b, and a nonreturn valve 11a, 11b is inserted into a continuation line 12a, 12b leading to the second stage of the exhaust gas cooler.
    Type: Grant
    Filed: September 30, 2009
    Date of Patent: March 31, 2015
    Assignee: Deutz Aktiengesellschaft
    Inventor: Bernd Huelsmann
  • Publication number: 20150075504
    Abstract: An exhaust gas cooling device, which cools exhaust gas from an internal combustion engine mounted on a vehicle through heat exchange between the exhaust gas and a coolant, includes: a plurality of tubes through which the exhaust gas flows; a tubular shell which houses the plurality of tubes and is configured to allow the coolant to flow therethrough; and a header plate disposed at an end portion in the shell to prevent the coolant from flowing out of the shell. The header plate includes support holes in which end portions of the plurality of the tubes are fitted and supported, and each of axial end faces of the plurality of tubes is located in the corresponding support hole at a position between both ends of the header plate in a thickness direction of the header plate.
    Type: Application
    Filed: July 19, 2012
    Publication date: March 19, 2015
    Applicants: DENSO CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Takashi Tomita, Toru Ikeda, Isao Kuroyanagi, Takayuki Hayashi, Takeshi Iguchi, Takao Ikeda, Ryoichi Sanada
  • Publication number: 20150075505
    Abstract: Methods and systems for controlling the conditions of a coolant for the cooler of an exhaust gas recirculation system are disclosed. The system determines coolant pressure at predetermined location of the cooler. The system also senses the actual temperature of the coolant at a predetermined location of the cooler. The system also determines a coolant boiling temperature at the determined coolant pressure. Using the determined coolant pressure, the system may control engine operation so as to prevent coolant from reaching boiling in the cooler. An engine derate power factor may be determined to control the amount of fuel delivered to the engine, such as reducing the amount of fuel delivered through the fuel injectors. The amount of delivered fuel may be derated until an adjusted coolant temperature falls a predetermined amount below the coolant boiling temperature.
    Type: Application
    Filed: April 17, 2012
    Publication date: March 19, 2015
    Applicant: International Engine Intellectual Property Company , LLC
    Inventors: Steven M. Ryan, Matthew C. Belt
  • Patent number: 8978629
    Abstract: The invention relates to an exhaust gas recirculation cooling element (1) comprising a heat exchanger (2) having several heat exchange units (11, 12, 13) that are introduced between the inflow region (3) and the outflow region (7) of the exhaust gas (AG). Said units comprise cooling tubes with cooling ribs. The heat exchanger (2) is surrounded by a housing (16), the lateral walls thereof (19) being arranged at a distance in relation to the perforated lateral walls (10). Guide channels (28) are arranged between the closed lateral walls (9) of the heat exchanger (2) and the adjacent lateral walls (20) of the housing (16), said guide channels extending in a diagonal manner and being provided to direct the coolant (KM) from a coolant inlet to the coolant outflow through the individual heat exchange units (11, 12, 13).
    Type: Grant
    Filed: December 12, 2008
    Date of Patent: March 17, 2015
    Assignee: GEA Maschinenkühltechnik GmbH
    Inventors: Martin Lohbreyer, Dietmar Krauss, Dietmar Abendroth
  • Publication number: 20150068502
    Abstract: An exhaust gas recirculation (EGR) cooler for cooling exhaust gas via a coolant includes at least one channel having an inlet and an outlet, and a casing defining a cooling chamber for carrying the coolant around the at least one channel. The exhaust gas is flowable through the at least one channel from the inlet to the outlet. At least a portion of the at least one channel is variable between a fully compressed position and an uncompressed position. The casing includes a coolant inlet and a coolant outlet through which the coolant enters and exits the cooling chamber. The casing also includes an exhaust gas inlet from which the exhaust gas enters the at least one channel, and an exhaust gas outlet into which the exhaust gas exits the at least one channel.
    Type: Application
    Filed: September 11, 2013
    Publication date: March 12, 2015
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Alan L. Browne, Nancy L. Johnson, Patrick G. Szymkowicz
  • Publication number: 20150059715
    Abstract: An EGR cooler mount comprising an inlet port, an outlet port positioned downstream of the inlet port, and a leak off passage. The inlet port is configured to receive fuel, and the outlet port is configured to distribute the fuel to a fuel tank. The leak passage is positioned fluidly between the inlet port and the outlet port, and is positioned in the EGR cooler mount.
    Type: Application
    Filed: August 27, 2013
    Publication date: March 5, 2015
    Applicant: DEERE & COMPANY
    Inventor: ADAM FORSHIER
  • Publication number: 20150059716
    Abstract: An EGR cooler and an EGR cooler device includes a pre-cooler which is located at a central region at which a cooling water chamber of an EGR cooler housing, in which cooling water circulates, is divided into two spaces, and in which hot exhaust gas introduced from an exhaust system is discharged as primary-cooled exhaust gas via heat-exchange with the cooling water. Therefore, it may be possible to reduce costs by a decrease in number of EGR tubes via optimal primary cooling performance for the exhaust gas in the pre-cooler and particularly to relieve damage by a thermal load generated due to the hot exhaust gas by fully surrounding an inlet and an outlet of the pre-cooler with the circulating cooling water.
    Type: Application
    Filed: December 3, 2013
    Publication date: March 5, 2015
    Applicant: Hyundai Motor Company
    Inventors: Jeonghyun NA, Eungji HA
  • Patent number: 8967126
    Abstract: An exhaust gas recirculation cooler for an internal combustion engine is provided. The exhaust gas recirculation cooler includes an external casing with an inlet and an outlet for an exhaust gas flow. A first tube bundle and a second tube bundle, each with an inlet and an outlet for a coolant, are located inside the external casing so that the exhaust gas flow flows through the first tube bundle and the second tube bundle in series. A bypass passage conveys the exhaust gas flow from downstream the first tube bundle to the outlet of the external casing bypassing the second tube bundle. The bypass passage is located inside the external casing between the first tube bundle and the second tube bundle.
    Type: Grant
    Filed: August 16, 2012
    Date of Patent: March 3, 2015
    Assignee: GM Global Technology Operations LLC
    Inventors: Alberto Vassallo, Hans Drangel